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PolyVision a3 CeramicSteel Technical Manual
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PolyVision a3 CeramicSteel Technical Manual

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a
CERAMICSTEEL WORKWALL TECHNICAL GUIDE
3
PolyVision a
™ CeramicSteel Workwall maximizes the use of vertical space
3
while eliminating the need for multiple boards. A series of vertically oriented
whiteboard panels are spline jointed together and trimmed with an aluminum
extrusion on the "wall" outer edges. Floor-to-ceiling Workwall is a custom/special
order product. The following provides guidelines for installing your new system.

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Summary of Contents for PolyVision a3 CeramicSteel

  • Page 1 CERAMICSTEEL WORKWALL TECHNICAL GUIDE PolyVision a ™ CeramicSteel Workwall maximizes the use of vertical space while eliminating the need for multiple boards. A series of vertically oriented whiteboard panels are spline jointed together and trimmed with an aluminum extrusion on the “wall” outer edges. Floor-to-ceiling Workwall is a custom/special...

  • Page 2: Table Of Contents

    Safety Requirements Handling + Storing Instructions Required Equipment Key to System Details Standard Extrusions D1 - D4 Systems Installation Limited International Warranty polyvision.com...

  • Page 3: Safety Requirements

    US or 12 mm (1/2”) for EU for EU • 32 mm (#6 x 1-1/4”) drywall screws on • 32 mm (#6 x 1-1/4”) drywall screws on 305 mm (12”) centers 305 mm (12”) centers polyvision.com...

  • Page 4: Handling + Storing Instructions

    If you have a problem, question, or a request, call • (metal particles). your local fabricator, your regional sales manager or PolyVision Customer Service. PolyVision’s CeramicSteel will chip when cut or drilled with power • global customer service team can be contacted tools.

  • Page 5: Required Equipment

    6. Soft wood block ± 50 mm x 25 mm x 300 mm (2” x 1” x 12”) length or rubber mallet to knock in the coverstrip Glass suction cup lifters (2) 8. New and unused cemented carbide (tungsten carbide, titanium carbide...) saw blade with a minimum of 60 teeth 9. Scrap lumber Included Hardware 1. Anchors 2. Screws 3. Temporary cover trims (2) polyvision.com...

  • Page 6: Key To System Details

    The details listed in the image below show placement for panel profiles and how the material can be installed. IMPORTANT: Profiles must be secured to studs in as many locations as possible and at least 24” o.c. for horizontals and 18” o.c. for verticals. polyvision.com...

  • Page 7: Standard Extrusions

    STANDARD EXTRUSIONS 509825 Joint spline extrusion 509821 End stop spline extrusion 509822 Snap in trim extrusion (clear anodized) polyvision.com...

  • Page 8: D1 - D4 Systems

    VERTICAL BUTT JOINTS structural support max 24” o.c. (by others) type S bugle head screws 509825 @ 16” o.c. (by erector) extrusion CeramicSteel factory edges on both panels interior panels panel dimension panel dimension Grid polyvision.com...
  • Page 9 PANEL HEAD AT CEILING 509822 anodized extrusion gypsum board plug or screw if located over stud 509821 extrusion structural support max 24” o.c. (by others) CeramicSteel interior panels polyvision.com...
  • Page 10 PANEL TERMINATOR AT WALL structural support max 24” o.c. (by others) type S bugle head screws @ 16” O.C. (by erector) 509821 extrusion CeramicSteel interior panels 509822 anodized extrusion polyvision.com...
  • Page 11 PANEL BOTTOM LINE gypsum board plug or screw if located over stud CeramicSteel interior panels 509821 extrusion polyvision.com...

  • Page 12: Installation

    2. Sketch the panel arrangement. Panel height should be the wall height less 3/8” (9 mm). Each panel provided is 46 5/8” (1185 mm) wide. The final total width of all panels should be the wall width less 3/8” (9 mm). Width - 3/8” (9 mm) Width polyvision.com...
  • Page 13 3. Attach the profile (509821) using the provided anchors. Refer to Table 2 for profile dimensions. TABLE Panel Horizontal Profile 1 panel 1195 mm (47 1/16”) 2 panel 2380 mm (93 11/16”) 3 panel 3565 mm (140 5/16”) 4 panel 4750 mm (187”) polyvision.com...
  • Page 14 3 mm (1/8”) space between the profile and any existing wall. 2. Mark and drill the holes in the wall. Step Four 1. Repeat steps 1 and 2 for top and adjacent vertical profiles. 2. Mark and drill the holes in the wall. polyvision.com...
  • Page 15 2. Place the first panel (with logo) into position and hold the panel into position with a temporary piece of cover trim 8” (200 mm). The panel must fit against the vertical end profile and the horizontal bottom profile. polyvision.com...
  • Page 16 Step Seven 1. Repeat step 5 for the remaining panels. 2. Place the final panel into position and hold in place with a temporary piece of cover trim 8” (200 mm). polyvision.com...
  • Page 17 3. Place snap on cover trim being sure to install using a piece of soft wood blocking or a rubber mallet in order to avoid damaging the exposed finish. Start the profile aligned with the bottom/top of the panel. Once the profiles are fixed they will be difficult to remove without damaging. polyvision.com...
  • Page 18 2. Place snap on cover trims being sure to install using a piece of soft wood blocking or a rubber mallet in order to avoid damaging the exposed finish. Start the profile aligned with the panel. Once the profiles are fixed they will be difficult to remove without damaging. Step Ten 1. Installation for a CeramicSteel Workwall is complete. polyvision.com...

  • Page 19: Limited International Warranty

    Please see the full PolyVision a CeramicSteel Surfaces and Architectural Panels: Limited International Warranty for specific details, applicability and limitations.
  • Page 20 EMEAsupport@polyvision.com PolyVision Asia-Pacific 15th Floor, Kinwick Centre ©2017 PolyVision Corporation. All rights reserved. Trademarks used herein are the property of PolyVision Corporation or of their respective owner. PolyVision Corporation reserves the 32 Hollywood Road, Central District right to make changes in product design, construction or detail, and to discontinue any Hong Kong product or material without notice.