Trianco TRO EVOLUTION BH Installation And Operating Instructions Manual
Trianco TRO EVOLUTION BH Installation And Operating Instructions Manual

Trianco TRO EVOLUTION BH Installation And Operating Instructions Manual

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INSTALLATION AND OPERATING
INSTRUCTIONS
TRO EVOLUTION BH

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Summary of Contents for Trianco TRO EVOLUTION BH

  • Page 1 INSTALLATION AND OPERATING INSTRUCTIONS TRO EVOLUTION BH...
  • Page 2: Table Of Contents

    Index 1.- PRESENTATION .........................................4 2.- LIST OF COMPONENTS ....................................5 3.- CONTROL COMPONENTS..................................6 4.- INSTALLATION INSTRUCTIONS..................................7 4.1.- L OCATION ...........................................7 4.2.- I .......................7 NSTALLATION AND ELECTRICAL CONNECTION OF THE BOILER 4.3.- H ....................................7 YDRAULIC NSTALLATION 4.4.- E .....................................8 LECTRICAL ONNECTION 4.5.- F ......................................8 UEL INSTALLATION...
  • Page 3 18.- TROUBLESHOOTING ....................................30 18.1.- B URNER ERROR CODE ....................................30 18.2.- B ......................................30 OILER FAILURES 18.3.- T ......................................... 31 HERMOSTAT 19.- SPARES LIST ........................................32 19.1.- B .......................................... 32 URNER 19.2.- B ..........................................33 OILER 19.3.- F ......................................34 LECTRICS page -3...
  • Page 4: Presentation

    1.- PRESENTATION Thank you for choosing a TRIANCO heating boiler. You have chosen a boiler that, with a suitable hydraulic installation and using oil for fuel, will provide the ideal level of comfort for your home. This manual forms an essential part of the product and it must be given to the user. Read the warnings and recommendations in the manual carefully, as they contain important information on the safety, use and maintenance of the installation.
  • Page 5: List Of Components

    2.- LIST OF COMPONENTS 1. Blow-off valve. 5. INOX Condenser output diam. 100. 2. Domestic sealed oil burner. 6. Automatic air bleed valve. 3. Bulb-holder sheath. 7. Condensate siphon. 4. Automatic air bleed valve. 8. Cast body. page -5...
  • Page 6: Control Components

    3.- CONTROL COMPONENTS 8. Climate control (optional): It is an optional element which allows us to regulate the temperature of the installation according to the needs of the household and the outside temperature. 9. Thermometer: Indicates the water temperature of the boiler. 10.
  • Page 7: Installation Instructions

    4.- INSTALLATION INSTRUCTIONS The boiler must be installed by personnel authorised by the Department of Industry in accordance with the applicable regulations and standards in force. However, the following recommendations must be complied with when installing the boiler: 4.1.- Location The boiler must be installed in a sufficiently ventilated site.
  • Page 8: Electrical Connection

    - The condensation pipe must lead to a drain outlet, as the TRO Evolution BH is a condensing boiler and a large amount of water may be generated. This connection must be made in compliance with the regulations for draining off condensation water to the drainage system.
  • Page 9: Combustion Product Removal

    The combustion product exhaust ducts must be installed by qualified personnel and must comply with current legislation and standards. The TRO Evolution BH boilers are sealed oil-fired boilers, and the combustion products are therefore removed through an outlet pipe, with a separate air intake from outside. We...
  • Page 10: Ø80 / Ø100 (Type C53) Dual Duct System For Combustion Product Removal And Air Intake

    15 metres is the maximum length of pipe that can be installed in the TRO Evolution BH model, which is the maximum when adding up the metres of the air intake duct and the metres of the combustion product removal duct.
  • Page 11: Changing From Dual Duct Fume Removal To Coaxial Fume Removal

    5.3.- Changing from dual duct fume removal to coaxial fume removal The TRO Evolution BH boiler has a Ø80 dual duct system for combustion product removal and air intake. If you prefer the combustion products to be removed by means of a Ø80/125 coaxial tube, you may use the Ø80/125 coaxial tube adaptor kit (supplied to order), code...
  • Page 12: Concentric Horizontal Duct For Combustion Product Removal And Air Intake Ø80-125 (Type C13)

    5.4.- Concentric horizontal duct for combustion product removal and air intake ø80-125 (type C13) Combustion product removal and air intake can be made using concentric Ø80 mm pipes for combustion product removal and Ø125 mm pipes for air intake, using the 1m Ø80-125 horizontal outlet kit, code CGAS000189.
  • Page 13: Concentric Vertical Duct For Combustion Product Removal And Air Intake Ø80-125 (Type C33)

    5.5.- Concentric vertical duct for combustion product removal and air intake ø80-125 (type C33) The evacuation of the combustion products and the air intake may be accomplished by using Ø80 mm concentric tubes for the evacuation of combustion products and Ø125 mm for the air intake, using the vertical output Ø80-125 Kit, code CGAS000231.
  • Page 14: Operation

    6.2.- Operating with a Sanit hot water tank (optional) The TRO Evolution BH boiler may be installed together with a hot water tank from the TRIANCO Sanit range, to obtain domestic hot water. For correct hydraulic installation, carefully follow the assembly and connection instructions enclosed with the hot water tank.
  • Page 15: Climate Control (Optional)

    8.- CLIMATE CONTROL (OPTIONAL) : The TRO Evolution BH boiler comes prepared for the installation of a Lago BVS climate control system. B: Action on burner. V: Action on mixing valve. S: Action on domestic water. The operating instructions and electrical connections are found in the packaging of the boiler.
  • Page 16: Delivery Of The System

    13.- BOILER MAINTENANCE To maintain the boiler in perfect working order, a yearly service should be performed by personnel authorised by TRIANCO. 13.1.- Cleaning the boiler To maintain the boiler in optimal operating conditions it is recommended that an annual cleaning be undertaken of the combustion chamber, the fume outlets and the condenser.
  • Page 17: Boiler Water Characteristics

    to pour water into the top of the condenser for a more effective cleaning. This water will be automatically discharged through the condensation drain. - To clean the outer part of the condenser cylinder, remove the three screws and then remove the metal ring.
  • Page 18: Condensate Drain-Off

    13.3.- Condensate drain-off The drain for boiler condensate must not be altered and must be kept clear of obstructions. Annual maintenance of the condensate trap is recommended to avoid obstructions that hinder the discharge. If a neutralisation system is installed in the condensate drain, it is essential to conduct annual maintenance of the system, following the instructions of the manufacturer of the neutralisation system.
  • Page 19: Technical Characteristics

    14.- TECHNICAL CHARACTERISTICS TRO EVOLUTION BH condensing Boiler type Heating only Rated heat output rated Useful heat output 19.0 28.7 Useful heat output (30%) Ƞ Seasonal energy efficiency of heating % (PCI) 96.55 97.96 Useful efficiency Ƞ % (PCS) 91.04 92.38...
  • Page 20: Electrical Diagram

    15.- ELECTRICAL DIAGRAM Brown Grey White Grey Pink Orange Black Purple Blue White Black Black 220 V Tacs Burner. Safety thermostat (in boiler). Summer pump. TF3: 93º Anti-inertia thermostat BCM: Mixed circuit pump. (in boiler). BCD: Direct circuit pump Tacs: DHW thermostat.
  • Page 21: Diagrams And Measurements

    16.- DIAGRAMS AND MEASUREMENTS MODEL DC, RC IC: Heating flow. RC: Heating Return. TRO Evolution 20 3/4”M V: Drain valve SH: Fume exhaust duct, Ø100. TRO Evolution 30 1”M SC: Condensate outlet, 1" H. EA: Combustion air intake, Ø80. page -21...
  • Page 22: Burner

    In order for the guarantee to be valid, the burner must be adjusted by an official TRIANCO Technical Assistance Service. Observe the flame. If there is insufficient combustion air, it will be dark in colour and will produce smoke, rapidly obstructing the flue outlet.
  • Page 23: Primary Air Adjustment

    17.4.- Primary air adjustment To adjust the primary combustion air, turn the screw using a 6 mm. Allen key, as shown in the diagram. Turn it clockwise increase airflow, anticlockwise to decrease it. 17.5.- Combustion line adjustment To adjust the combustion line, loosen the combustion line blocking screw "BL".
  • Page 24: Oil Pressure Adjustment

    17.7.- Oil pressure adjustment To adjust the oil pump pressure, turn the screw (1) clockwise to increase the pressure, and anticlockwise to decrease it. 1 - Pressure adjustment. SUNTEC - MOD. AS47C K DANFOSS - MOD. BFP 21 L3 2 – Vacuum gauge point. 3 - Valve.
  • Page 25: Technical Specifications

    Intake installation Intake installation Pipe length int 8 mm. int 10 mm. Charging installation Charging installation Pipe length int 8 mm. int 10 mm. Warning: Check periodically conditions of the flexible pipes. Using kerosene, the flexible pipes must be replaced at least every 2 years. 17.10.- Technical specifications MODEL Minimum consumption...
  • Page 26: Operating Curves

    47.44 59.3 17.12.- Recommended nozzle and pump pressure TRO Evolution BH boilers are supplied with the burner fitted, with their corresponding nozzle and with the standard pre-adjustment. The following table shows the nozzles and adjustments for each particular model: Burner pressure...
  • Page 27: Electrical Connection Diagram

    17.14.- Electrical connection diagram Black Brown  Blue Preheater S3 T2 T1 B4: Hour meter contact. FR: Photocell. S3: Cut-out pilot light contact: TR: Transformer. TC: Control thermostat (in boiler). MB: Motor pump. TS: Safety thermostat (in boiler). EV: Valve. CH: Hour meter.
  • Page 28: Quick Connector

    17.15.- Quick connector To connect and disconnect the red oil intake tube to the nozzle, proceed as follows: - Press the connector ring in the direction of the arrow, pulling on the red tube at the same time. R E D P IP E P US H R ING QUIC K C ONNE C T F ITTING...
  • Page 29: Burner Control Operating Sequence

    17.16.- Burner control operating sequence The burner's LMO14 control box has a reset button "EK", which is the key element for resetting burner control activating/deactivating diagnostic Reset button functions. The multi-colour LED on the reset button is the indicator for visual diagnosis. The "EK" button and the LED are located under the transparent cover of the reset button.
  • Page 30: Troubleshooting

    18.- TROUBLESHOOTING This section provides a list of the most common burner and boiler failures. 18.1.- Burner error code We have already mentioned that the burner is equipped with a cut-out system, indicated by the reset button light. It may cut out accidentally, and in this case the steady red light on this button will come on.
  • Page 31: T Hermostat

    18.3.- Thermostat Boiler temperature safety thermostat (TS) Fumes temperature safety thermostat (TH) If the boiler goes into safety lockout due to overheating of the boiler (TS) or fumes (TH), reset by pressing the appropriate button on the thermostat. To access the buttons, unscrew the black cap.
  • Page 32: Spares List

    19.- SPARES LIST 19.1.- Burner Pos. Code Description Pos. Code Description 1 CTOR000006 Straight connector 18 CQUE000173 Flange seal 2 CTOE000054 19 SATQUE0001 Line adjustment nut Flange 3 CFER000032 Cable duct 20 CQUE000158 Flange support 4 CEXT000720 D4 end cover Canon D4 silencer Ø54 (Jaka FD 5 CQUE000156 Siemens Photocell...
  • Page 33: B Oiler

    19.2.- Boiler page -33...
  • Page 34: F Ron E Lectrics

    19.3.- Fron Electrics Pos. Code Designation Pos. Code Designation GELEJAF003 Electrical board SEPO002309 Right side cover TQDFPJ0005 Burner Jaka FD 20 Condens CELEC000175 Control panel cover TQDFPJ0006 Burner Jaka FD 30 Condens CELC000040 Amber pilot light SEPO002302 Front panel CELC000137 Manometer CFER000051 Extraflex burner tube...
  • Page 35 NOTES: ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................page -35...
  • Page 36 Sheffield, S35 22PH Tel: (0114) 2572300 Fax: (0114) 25714199 www.trianco.co.uk Copyright in this brochure and the drawings and illustrations contained within are vested in TR Engineering Ltd and neither the brochure or any part thereof may be reproduced without prior writen consent.

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