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Summary of Contents for Cervélo P5X
- Page 1 P5X MANUAL...
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Page 2: Table Of Contents
We thank you for making the choice to purchase your Cervélo P5X, and we hope that you enjoy the many hours you will spend with us. This document has been prepared to guide you through the assembly of the unique features of the P5X, but is intended only as a supplement to the assembly instructions offered by your component manufacturer. -
Page 3: Frame Features
A guide to your Cervélo P5X frame. Designed to accommodate electronic, mechanical and hydraulic controls, the P5X frame is engineered to provide seamless integration of all shifting systems, regardless of method or brand. In order to do so, you will require the parts shown below:... -
Page 4: Frame Storage Cases
FRAME STORAGE CASES AEROBAR COMPONENTS OVERVIEW Smartpak Extension and Pad Mount Basebar Plate Arm Cups and Pads Smartpak Speedcase (In frame portion) Angle Adjustment Plate Multi-Bend Extensions Base Bar Stem Stealthbox Riser Post Riser Post Clamp... -
Page 5: Fork Installation
4. Slide the stem onto the fork steerer oriented as shown. Note the stem must engage both the fork steerer and the external steerer. Do not use grease on the fork steerer. P5X ASSEMBLY 5. Lightly grease the threads of the stem top cap bolt, and the stem clamp bolts. -
Page 6: Brake Housing Installation
BRAKE HOUSING INSTALLATION It is recommended that the hydraulic brake hoses or brake cable housing is installed first. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. For both hydraulic and mechanical disc brakes, please refer to the component manufacturer’s service center or website for further information. -
Page 7: Basebar Wiring
BASEBAR WIRING BASEBAR INSTALLATION 1. Lightly grease the threads of the four M5 stem fixing screws. 2. Position both halves of the base bars as shown in the up, or down configuration as determined during fitting. 3. Install the Basebar Plate and hold the assembly in place. 4. -
Page 8: Riser Assembly
RISER ASSEMBLY EXTENSION AND PAD MOUNT 1. Attach Pad and Extension Mount to Angle Adjust Plate using The Pad and Extension Mount can be four lightly greased M5 fixing screws. attached in two positions: Grease 2. Torque to 6 Nm. 1. -
Page 9: Extension And Pad Mount
ARM CUP AND PAD INSTALLATION MULTI-BEND EXTENSIONS 1. Attach the Arm Cups to the Extension and Pad Mount using two lightly greased M5 fixing screws. 1. Install and adjust extensions. 2. Torque to 6 Nm. 2. Torque to 5 Nm. Minimum Insertion Aerobar water bottle mount. -
Page 10: Aerobar Assembly Installation
AEROBAR ASSEMBLY INSTALLATION ELECTRIC CABLE ROUTING It is recommended that electric cabling and junction points be installed after the brake hose has been installed. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. 1. -
Page 11: Stem Cover Installation
STEM COVER INSTALLATION Assemble Stem Cover Access Cap, by snapping window into place. 1. Attach wire to battery and install BB Battery Mount in Bottom Bracket cable port. 2. Secure using the included fixing screw. 3. Torque to 1 Nm. 1. -
Page 12: Mechanical Cable Routing
MECHANICAL CABLE ROUTING It is recommended that front and rear derailleur cables be installed after the brake hose has been installed. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. With the brake hose already in place, install shifter cable housing. -
Page 13: Smartpak Installation
SMARTPAK INSTALLATION: USING TRAY WITHOUT SMARTPAK Route rear shifter housing through port on rear dropout. 1. Route front shifter housing to the bottom bracket cable guide. 2. Route shifter cable around the guide, and To attach cover to tray, slide in the back edge through the front derailleur wire exit hole. -
Page 14: Speedcase Installation
SMARTPAK INSTALLATION: USING TRAY WITH SMARTPAK SPEEDCASE INSTALLATION 1. A water bottle cage can be attached to the Speedcase using M5 fixing screws. 2. Torque to 1-2 Nm. Optional Pill Tray 1. Remove the drive side door. 2. Secure the Speedcase to the frame using three lightly greased M5 bolts fixing screws. -
Page 15: Internal Routing Guide Installation
STEALTHBOX INSTALLATION 1. With either water bottle cage or Speedcase installed, locate the P5X internal routing guide on the lower M5 fixing screw, capturing the brake hose and shift wire/cable. 2. Fix the P5X Internal Routing Guide in place by installing To open Stealthbox push up on latch on the rear of the box and cable guide fixing nut finger tight. -
Page 16: Seat Post Assembly
SEAT POST ASSEMBLY Apply grease to splines and assemble with screw. M3 Screw Grease 1. Apply grease to sliding surfaces within Seat Post Slide the lightly greased seat post Clamp and tighten down bottle cage slug, into the seat M3 screw, then back off by post. -
Page 17: Cutting Seat Post
CUTTING SEAT POST THROUGH-AXLE WHEEL INSTALLATION To secure the front wheel, install the greased axle, through the drive side drop out, through the wheel hub, and rotate to thread axle into opposite fork drop out until tight. 1. ENSURE THAT FINAL SADDLE HEIGHT IS CONFIRMED AND TESTED. 2. -
Page 18: Appendix: P5X Fork Owner's Instructions
APPENDIX: P5X FORK OWNER'S INSTRUCTIONS 1. IMPORTANT CUSTOMER INFORMATION WARNING: Carbon bicycle forks are subject to wear and stress during their lifetime. If the fork’s useful life is exceeded, it can suddenly and catastrophically fail, potentially causing serious injury or death to the rider. Scratches, cracks, fraying, and discoloration are signs of stress-caused fatigue and indicate that the fork is at the end of its useful life and needs to be replaced. - Page 19 Replace the fork if any problems are detected. 9. For brake installation, please follow the instructions as provided by the brake manufacturer, and also refer to this P5X Owner’s Manual.
- Page 20 5. INSPECTION OF COMPOSITE FRAME, FORK, AND COMPONENTS Cracks • Inspect for cracks, broken, or splintered areas. Any crack is serious. Do not ride any bicycle or component that has a crack of any size. Delamination: • Delamination is serious damage. Composites are made from layers of fabric. Delamination means that the layers of fabric are no longer bonded together. Do not ride any bicycle or component that has any delamination.
- Page 21 P5X MANUAL www.cervelo.com...
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