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Summary of Contents for Cervélo P5
- Page 1 2024 P5 RETAILER ASSEMBLY MANUAL...
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Page 2: Table Of Contents
EX14 Riser and HB15 Basebar Routing . . . . . . . . . . . 20 P5 Torque Specifications . . . . . . . . . . . . . . . . . 40 EX14 Riser Post Cutting Instructions . -
Page 3: Important Information
This manual outlines a number of procedures Bicycle workstand (types which secure the Cervélo P5. This manual outlines the process and procedure associated with the installation of bike by the seatpost, or for making adjustments to the P5 bicycle. The... -
Page 4: P5 Frame Features
P5 FRAME FEATURES P5 PARTS LIST Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. Flat mount Integrated storage Seat Post Clamp FK148 Tension Rod Kit caliper, 160 mm BB Blanking Plug R5 GR-BB-140... -
Page 5: Small Parts
P5 PARTS LIST SMALL PARTS Designed to accommodate electronic and hydraulic controls, the P5 frame is engineered to provide Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. seamless integration of all shifting systems, regardless of method or brand. In order to do so, you will require the parts shown below. -
Page 6: Frame Preparation
FRAME PREPARATION Clamping the top tube can damage the frame and void your warranty. Hold the frame using a secured seatpost only. Clean the chainstay using isopropyl alcohol. Install the 50mm Install Front Derailleur Mount (FDM-0E0). If not Chainstay Protector (PRO-CS-508) by removing adhesive already present, apply Loctite®... -
Page 7: Fork Installation
Rotate/slide the fork around the position the raised crown area of P5 Upper head tube counter-clockwise Bearing the fork inside the lower bearing. until it is mostly aligned with... -
Page 8: Brake Hose Routing
BRAKE HOSE ROUTING Non-drive Drive side Drive side and non-drive side It is recommended that the rear side front front brake brake hose / e-wire pass- hydraulic brake hose is installed brake hose hose and throughs allow for easier set- first. -
Page 9: Electric Wire Routing
ELECTRIC WIRE ROUTING It is recommended that electric cabling and junction points be installed after the brake hose has been installed. These routing illustrations are intended as a supplement to the manufacturer’s 1400 mm installation instructions only. Please refer to the 1400 mm EW-SD50 EW-SD50... -
Page 10: Headset Assembly
Headset Spacers. 4 N·m maximum. 3. Tighten the fixing screws in an alternating pattern until P5 Tension Rod Kit they reach 8 N·m torque. (Tension Rod, Bumper and Preload Cone) 4. Initially there might be a gap... -
Page 11: Stack Adjustment
EX10 Riser Pad Mount (HBP-EX10-PADMNT) The P5 allows for spacer stack adjustment from EW-JC130 Ensure Stem Fixing Screws +5 mm to +40 mm above the base ("slammed") Y-Split Wire... -
Page 12: Ex14 Riser Post Cutting Instructions
EX14 RISER POST CUTTING INSTRUCTIONS EX14 RISER ASSEMBLY Attach Riser Pad Mount and Riser Post to Tilt Adjust Plate using Achieving the lowest possible stack may require trimming 1. Determine preferred Riser Post height. Use a light colored grease pencil four lightly greased M6 fixing screws. -
Page 13: Arm Cup And Pad Installation
ARM CUP AND PAD INSTALLATION ARM CUP POSITIONS Attach Arm Cups to the Riser Post using two lightly greased M5 Fixing Screws. Two fixing screws must always EX14 Handlebar be installed per arm cup. The 2. Torque Fixing Screws to 4 N·m. Pad Set with fixing screws must be installed Adhesive Velcro... -
Page 14: Ex14 Extension Assembly
EX14 EXTENSION ASSEMBLY EX14 EXTENSION ANGLE ADJUSTMENT 30˚ The Riser Pad Mount and Extensions can be set in one NOTE: This diagram is for assembly reference 25˚ only . During complete assembly, hoses and of seven discrete angles: 0˚, 5˚, 10˚, 15˚, 20˚, 25˚, 30˚. control cables will be present . -
Page 15: Ex14 Riser Post Clamp
EX14 RISER POST CLAMP SB03 TOP TUBE STORAGE M5 x 18 mm Torque to 1-2 N·m 1. Apply a light coat of carbon assembly compound to Riser Post, and install into fork. Riser Post Clamp 2. Apply a light coat of carbon assembly (HBP-PCLP) compound to the chevron and rear surfaces of the Riser Post Clamp. -
Page 16: Hb15 Basebar Storage
HB15 BASEBAR STORAGE SEATPOST ASSEMBLY Use Basebar Cover Seatpost Water Bottle (HBP-HB15-761)if Mount(MT-WB-SP) not installing HB15 Basebar Storage M5 x 16 mm Fixing M4 x 12 mm Screws Torque to M5 x 8 mm 1-2 N·m Saddle Clamp Fixing Screw Assembly Base Slide the lightly greased seatpost bottle cage mount... -
Page 17: Seatpost Cutting Instructions
SEATPOST ASSEMBLY SEATPOST CUTTING INSTRUCTIONS If trimming is required, final length should allow for a minimum 70 mm Note: It is essential that all Cervélo Aero Seatposts of seatpost remaining in the frame. have a 45 degree chamfer cut on the trailing edge of Failure to meet this requirement, may the post. -
Page 18: Seatpost Di2 Battery Installation
SEATPOST DI2 BATTERY INSTALLATION AERO WATER BOTTLE INSTALLATION Press the Di2 battery into the Seatpost Battery Attach Aero Water Bottle (WB-WB01) cage to Mount (MT-BINT-SP) and attach the E-Wire frame and torque M5 x 18 mm fixing screws according to the manufacturer's instructions. to 2 N·m. -
Page 19: Basebar Grip Installation
BASEBAR GRIP INSTALLATION TIRE/RIM CLEARANCE Your Cervélo bicycle complies with the ISO 4210-2:4.10.2 standard for tire clearance. In order to comply with these safety standards and maintain your Limited Lifetime Warranty, a minimum of 4 mm of clearance must remain between the tire and any frame element. Due to the growing complexity of tire and rim interfaces, Cervélo recommends identifying the available space before choosing a tire. -
Page 20: Aero Thru-Axle Installation
AERO THRU-AXLE INSTALLATION To secure wheels, install the greased axle through the drop out and the wheel hub, aligning the threaded end of the axle with the threaded insert. Once aligned and engaged, thread the axle (clockwise) into the threaded component of the insert until the axle is secured tightly to 12 - 15 N·m. -
Page 21: Intended Use Of The P5 Bicycle
INTENDED USE OF THE P5 BICYCLE P5 TORQUE SPECIFICATIONS Maximum Weight Limit - Cervélo P5 Correct tightening torque of threaded fasteners is recommended that you permit your retailer to all areas of clamping to carbon fiber, such as crucial to your safety. Always tighten fasteners to... -
Page 22: P5 Frame Details
P5 FRAME DETAILS Component Torque(N·m) Notes Thread fixing screws into gap spacer on fork separate from the bike until the spacer is flush to the fork upper. Upper bearing gap spacer (fork) 1 N·m Remove the spacer until assembly. For assembly turn the fork 90 degrees & slide the gap spacer between the fork... -
Page 23: P5 Frame Geometry
P5 FRAME GEOMETRY MECHANICAL SAFETY CHECK Squeeze the brake levers to verify the calipers Every Week (~100 miles): NOTE: Cervélo recommends that you bring P5 (FM148) 48cm 51cm 54cm 56cm 58cm 61cm your new bicycle to your authorized close and prevent the bike from rolling forward or... -
Page 24: Cervélo Customer Support
MECHANICAL SAFETY CHECK CERVÉLO CUSTOMER SUPPORT Contacting Customer Support 1. Check that the bottom bracket is tightened to 3. Check tire sealant levels (if running tubeless instructions or consult your retailer. Visit www.cervelo.com/contact-us to submit the proper torque specification, and there is no setup). - Page 25 2024 P5 RETAILER ASSEMBLY MANUAL www .cervelo .com CER-P5F-V1 2024-03-27...
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