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Speck pumpen VH 40 Operating Instructions Manual

Speck pumpen VH 40 Operating Instructions Manual

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for Explosion Protection for Liquid Ring Compressors
These supplementary operating instructions are an addendum to the operating instructions. The
operating instructions for the product are to be observed without fail.
Any warranty claims including claims for damages cease in case of non-observance.
The liquid-ring compressors are suitable for the intended use for operation in an environment prone to
explosion as well as for the conveying of explosive gases and vapour mixtures, which can also contain
hydrogen.
According to Directive 94/9/EC, the compressors conform to the equipment group II and to the following
categories depending on the type series and on the measurement and safety technology:
Outside the compressor:
category according to
EN 13463
2G
2D
Inside the compressor:
category according to
EN 13463
2G
2D
Inside the compressor:
category according to
EN 13463
for VU 20 to VU 1600, VH 20 to VH 1600 and VZ 110 to VZ 180 only
1G
1G
The authorizations for the corresponding equipment categories and media apply in each case only in
connection with the measurement-, control- and process-technology necessary for them. The
authorization ceases with a restriction of the functionality of the prescribed safety technology, a modified
operational mode or the non-compliance with the required maintenance procedures. Maintenance work
may only be performed by technically trained personnel.
Supplementary Operating Instructions
ATTENTION
The media of the environment at the site of installation belong
according to EN 13463-1 to the
Temperature classes
For all type series
T1, T2, T3 or T4
The conveyed media belong
according to EN 13463-1 to the
Temperature classes
For all type series
T1, T2, T3 or T4
The conveyed media belong
according to EN 13463-1 to the
Temperature classes
T1, T2, T3 or T4
T1, T2, T3 or T4
Explosion groups
further details
IIA or IIB or IIC
maximum surface temperature (cf 3)
Explosion groups
further details
IIA or IIB
maximum surface temperature (cf 3)
Explosion groups
IIA or IIB
or
IIA or IIB
1
Speck Pumpen Vakuumtechnik GmbH
zertifiziert: DIN EN ISO 9001
further details
Medium contains hydrogen

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Summary of Contents for Speck pumpen VH 40

  • Page 1 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection for Liquid Ring Compressors These supplementary operating instructions are an addendum to the operating instructions. The operating instructions for the product are to be observed without fail.
  • Page 2 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Operating thresholds Operation as vacuum pump and compressor Suction pressure p 33…1000 mbar The suction pressure must be greater by at least 20 absolute mbar than the vapour pressure of the operating liquid discharging on the pressure side.
  • Page 3: Temperature Limits

    Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Motor allocation The following maximum torques and revolution speeds, depending on the operation as vacuum pump or compressor, may in no case be exceeded. Type...
  • Page 4 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection For dust explosion protection the surface temperature has to be lower than 2/3 of the ignition temperature in ° C of the dust-air-mixture and 75 K below the glow temperature of a dust coat of 5 mm thickness.
  • Page 5 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection open circuit cooling closed circuit cooling The removal of the compression output takes place The removal of the compression output takes place via the supply of cold fresh liquid. The minimum in a heat exchanger.
  • Page 6 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Type 800 1200 1600 Volume contents of the compressor of the piping of the front-mounted separator of the side-mounted separator 5-fold volume with front-mounted 1036...
  • Page 7 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Measuring-, Control- and Regulation Technology (MCR) All MCR-equipment used must be tested and approved for explosion protection according to Directive 94/9/EC. The requirement profile of each individual invigilator as well as the associated control circuit must correspond to IPL-1 according to EN 13463-6.
  • Page 8 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection 7.1.1 MCR-equipment for compressors of the equipment category 1G (inside) / 2G/D (outside) comp. Fig. 7.1 When to install: Motor protection switch (comp. 2) Always...
  • Page 9 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection 7.1.4 Additional required MCR-equipment for compressors with double-action slide ring gasket Liquid level switch for clearance to start in each collecting tank of the slide ring gaskets...
  • Page 10 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Starting up / Operation / Shutdown Compressors for the conveying of potentially explosive gas- and vapour-mixtures may initially be put into operation, if all assembly components corresponding to the requirements of the manufacturer of the...
  • Page 11: Start-Up Procedure

    Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection 7.2.3 Inertisation with the conveying of gases and vapours, which contain hydrogen The liquid-ring compressor is run by means of an appropriate start-up and rundown procedure so that no hydrogen-air mixture exists in the standing machine.
  • Page 12 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection MCR flowchart 7.3.1 Category 1G (inside) / 2G/D (outside) Compressor operation Valid for: C ategorie 1G - Compressor with internally flushed slide ring gasket - no operating liquid feeding to the pressure casing (comp.
  • Page 13 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 1G - Compressor with internally flushed slide ring gasket - no operating liquid feeding to the pressure casing (comp. Fig. 7.1)
  • Page 14 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 1G - Compressor with internally flushed slide ring gasket - operating liquid feeding to the intake and pressure casing (comp.
  • Page 15 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 1G - Compressor with double action Check: slide ring gasket (comp. Fig. 7.2) LS- 07 - sealing liquid supply...
  • Page 16 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 1G - Compressor with double action Check: slide ring gasket (comp. Fig. 7.2) LS- 07 - sealing liquid supply...
  • Page 17 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 1G - Compressor with double action Check: slide ring gasket (comp. Fig. 7.2) LS- 07 - sealing liquid supply...
  • Page 18 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 1G - Compressor with magnetic coupling (comp. Fig. 7.3) - no operating liquid feeding to the pressure casing (comp. Fig. 7.1)
  • Page 19 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 1G - Compressor with magnetic coupling (comp. Fig. 7.3) - no operating liquid feeding to the pressure casing (comp. Fig. 7.1)
  • Page 20 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 1G - Compressor with magnetic coupling (comp. Fig. 7.3) - operating liquid feeding to the intake and pressure casing (comp.
  • Page 21 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection BEGINNING start Compressor Inertisation is necessary Inertisation with compression of gas necessary which contain hydrogen Process valve Operating stop with GO11 / GO12 malfunction message...
  • Page 22 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection BEGINNING shut down compresssor Inertisation is necessary Inertisation with compression of gas necessary which contain hydrogen Close Process valves GO11 / GO12 Open Flushing valves...
  • Page 23 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection BEGIN compressor emergency cut off Inertisation is necessary Inertisation with compression of gas necessary which contain hydrogen Close Process valves GO11 / GO12 Stop compressor...
  • Page 24 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection 7.3.2 Category 2G (inside) / 2G (outside) Compressor operation Valid for: C ategorie 2G - Compressor with internally flushed slide ring gasket - Constancy of the...
  • Page 25 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 2G - Compressor with internally flushed slide ring gasket significant fluctuation of the liquid level in the separator Check:...
  • Page 26 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 2G - Compressor with double action Check: slide ring gasket (comp. Fig. 7.2) LS- 07 - sealing liquid supply...
  • Page 27 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 2G - Compressor with double action Check: slide ring gasket (comp. Fig. 7.2) LS- 07 - sealing liquid supply...
  • Page 28 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 2G - Compressor with magnetic coupling (comp. Fig. 7.3) - Constancy of the liquid level in the separator Check:...
  • Page 29 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Compressor operation Valid for: C ategorie 2G - Compressor with magnetic coupling (comp. Fig. 7.3) significant fluctuation of the liquid level in the separator Check:...
  • Page 30 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Fig. 7.21 MCR-diagram for compressors of category 2G/D (inside) / 2G/D (outside) 7.3.3 Category 2G (outside) Valid for: C ategorie 2G (a) Compressor - Compressor with internally flushed...
  • Page 31 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Valid for: C ategorie 2G (a) Compressor - Compressor with double action operation slide ring gasket (comp. Fig. 7.2) Delay of the Operating time flow-rate testing >5s...90s...
  • Page 32 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Valid for: C ategorie 2G (a) Compressor - Compressor with magnetic operation coupling (comp. Fig. 7.3) Delay of the Operating time flow-rate testing >5s...90s after switching on...
  • Page 33 Speck Pumpen Vakuumtechnik GmbH zertifiziert: DIN EN ISO 9001 Supplementary Operating Instructions for Explosion Protection Maintenance Regular maintenance is to be performed with use in an operation prone to explosion. Defective parts and components are to be replaced. Only replacement parts approved by the pump manufacturers are to be used.
  • Page 34: Corporate Information

    (Replacement for version 04.09.07) Address SPECK PUMPEN Speck Pumpen Vakuumtechnik GmbH Regensburger Ring 6 - 8 D-91154 Roth Tel.: (49) 09171/809-0 Fax.: (49) 09171/809-10 E-mail: info@speck-pumps.de Internet:http://www.speck-pumps.de Duplications of any form are only permitted with the express approval of the firm SPECK PUMPEN.