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Cembre B68M-P18A-KV-RC2 Operation And Maintenance Manual
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Cembre B68M-P18A-KV-RC2 Operation And Maintenance Manual

Electro-hydraulic battery pump, radio controlled
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Certified Quality
Certified Environmental
Certified Occupational
Management System
Management System
Health & Safety
Management System
ELECTRO-HYDRAULIC BATTERY PUMP
RADIO CONTROLLED
B68M-P18A-KV-RC2
ENGLISH
OPERATION AND MAINTENANCE MANUAL
1

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Summary of Contents for Cembre B68M-P18A-KV-RC2

  • Page 1 Certified Quality Certified Environmental Certified Occupational Management System Management System Health & Safety Management System ELECTRO-HYDRAULIC BATTERY PUMP RADIO CONTROLLED B68M-P18A-KV-RC2 ENGLISH OPERATION AND MAINTENANCE MANUAL...
  • Page 2 FIG. 1 FIG. 2...
  • Page 3 FIG. 3 TC085Y-KV-RC2 TC096Y-KV-RC2 TC120Y-KV-RC2 FIG. 4 example of a cutting opera- tion within a manhole with user at a safe distance away.
  • Page 4 FIG. 5 FIG. 6 Battery ~ 0 % 50 % 100 % FIG. 7 Female Quick coupler Battery pump ...RC2 Male Quick coupler Flexible insulated hose Cutting head ..RC2 Male Quick coupler Female Quick coupler...
  • Page 5 FIG. 8 grounding wire * FIG. 11 FIG. 9 TC085Y-KV-RC2 SS-TCY strap FIG. 10 TC120Y-KV-RC2 grounding wire *  connect the other end of the grounding wire to a suitable grounding point...
  • Page 6 FIG. 12 WARNING : use dielectric oil only. For type and quantity refer to section 1, page 9. Max. oil level FIG. 13 mm (inch) 212 (7.3) 350 (13.8) 405 (15.9)
  • Page 7 For this reason, use in applications different from those intended (for example with hydraulic jacks, lifting systems or similar) can be dangerous for the operator. Cembre S.p.A. does not accept any liability arising from the use of its hydraulics pumps for ap- plications different from those listed in its catalogues or other documentation.
  • Page 8 PUMP WARNING LABEL Always wear safety User information IMPORTANT: Before using When operating gloves when ope- ( D i r e c t i v e s the equipment, carefully the pump, keep 2011/65/UE and rating the equip- r e a d a l l t h e w a r n i n g s hands away from ment.
  • Page 9 1. ELECTRO-HYDRAULIC BATTERY PUMP (RADIO CONTROLLED) Operating pressure psi (bar) 10,573 (729) Oil supply US gpm (l/m) 0.34 (1,28) high speed - low pressure US gpm (l/m) 0.07 (0,25) low speed - high pressure Motor V DC Radio receiver frequency 2405–2480 remote control 915 (USA CANADA AUSTRALIA)
  • Page 10 1.1) Compliance of use - The B68M-P18A-KV-RC2 pump is designed to activate hydraulic heads for cutting conductor cables or for crimping electrical cable lugs. - The pump, when used with specifically designed cutting heads, allow for the safe cutting of Copper and Aluminum cable where the absence of voltage cannot be guaranteed.
  • Page 11 = 729 bar max. min. 0 bar With the battery inserted in the pump, the remaining battery  life can also be checked on the display, via touch button  selection (Ref. to section 7). BATTERY BATTERY = 729 bar = 731 bar = 729 bar = 729 bar...
  • Page 12 7 - MECHANICAL PRESSURE RELEASE BUTTON: if required, by pressing hard on the mechanical pressure release button, the oil can be returned to the reservoir at any time, regard- less of the status of the battery. 8 - I38F AUTOMATIC QUICK COUPLER: enables connection of the insulated flexible hose.

  • Page 13: Rrc1 Radio Remote Control

    2. RRC1 RADIO REMOTE CONTROL FEATURES: frequency band: 2405–2480 MHz battery: 2 x 1.5V AAA / LR03 Alkaline dimensions: 2.6 x 4.5 x 1.5 in (66 x 114 x 37.5 mm) weight: 0.3 lbs (140 g) IP code: Operating temperature: -4 to +130 °F (-20 to +55 °C ) The RRC1 radio remote control allows users to control the pump.

  • Page 14: Insulated Flexible Hose

    As a result their life span is limited. In order to ensure safe use of their units, Cembre recommends replacing the hose within 10 years from the date printed on the fittings.

  • Page 15: Warning Labels

    4. HYDRAULIC SAFETY CUTTING HEADS WITH BLADE TRAVEL SENSOR WARNING LABELS IMPORTANT Before using Do not cut Steel. Always wear safety Keep hands clear the equipment, carefully of cutting bla- Do not attempt to cut gloves when ope- read all the warnings and Steel ropes or Steel rein- rating these safety des.
  • Page 16 4.1) Preparation Only remove the cutting head from its case at the work place. TC085Y-KV-RC2: mount the support handle (3) on the head by screwing it onto the threaded pin (14); when finished using the unit, remove the handle before storing the head in its case. 4.2) Grounding the cutting head To ground the cutting head, proceed as follows: Using a grounding wire with lug termination...
  • Page 17 4.4) SS-TCY support strap (purchase separately) The support strap allows the cutting head to hang securely from a suitable support e.g when cutting wall mounted cable inside manholes. Connect the strap end hooks to the hanging eyelets (2) of the head (Ref. to Fig. 11). Securely wrap the strap around a stable support above the head and latch it using the ring (17).
  • Page 18 = 729 bar = 729 bar 0 bar B68RC At the end of the operation the pump will stop, the LED will remain a STEADY LIGHT (2 minutes) BATTERY NR 17AW125 and the speaker will emit a COUNTINUOUS BUZZER sound (30 seconds). This confirms the pump ..
  • Page 19 = 10573 psi = 729 bar 0 psi 0 psi = 731 bar STEP 3 – Cutting operation = 729 bar = 729 bar A protected zone must be established around the work place where entry is forbidden. = 729 bar 0 bar = 729 bar 0 bar...
  • Page 20 6. INSTRUCTIONS FOR USE (Crimping operation) = 729 bar 0 bar = 729 bar The pump is suitable for use with Cembre KV type protected crimping heads. 0 bar 0 bar The default settings of the pump are: - Operating mode: CUTTING (Ref. to section 7.2 to choose CRIMPING operating mode).

  • Page 21: Navigation Menu / Display

    = 729 bar No. of cycles performed. = 731 bar 29990 No. of cycles before scheduled recommended maintenance. = 729 bar Cembre logo, pump model. B68RC NR 17AW125 Pump serial no..60° Actual temperature (°C) of the pump motor.
  • Page 22 = 729 bar Operating mode Associated pictogram Function 0 bar BATTERY BATTERY Specifically for using the pump with Cembre hydraulic = 729 bar = 729 bar = 729 bar = 10573 psi 0 psi CUTTING heads with blade travel sensor for cutting electrical conduc-...
  • Page 23 0 bar = 729 bar = 10573 psi 0 psi 7.3) Change the "release mode" = 729 bar 0 bar = 729 bar 0 psi = 731 bar The method of discharging the oil into the pump’s tank can be carried out in two different ways, 0 bar 0 bar depending on the mode set in the menu:...
  • Page 24 30001 REQUEST   the pump continues to work, however, it is recommended that it is  MAINTENANCE BATTERY BATTERY sent to Cembre for a complete overhaul (Ref. to section 9).     BATTERY BATTERY RESET max. min.
  • Page 25 Remove and re-insert the battery, then re-start    min. the motor. the pump.   If the error occurs frequently, contact Cembre. The pump stops.      BATTERY  Output voltage of the pressure trans- Remove and re-insert the battery, if the error ...
  • Page 26 BATTERY  0 bar 0 bar NR 17AW125  ..7.7) Return to original default settings / firmware version 60° = 729 bar = 10573 psi 0 psi BATTERY = 729 bar 0 bar SAVE 60% = 729 bar 0 psi = 731 bar Select screen 10 from the “main menu”...

  • Page 27: Maintenance

    8. MAINTENANCE Battery Pump The pump is robust, completely sealed, and requires very little daily maintenance. Compliance with the following points, should help to maintain its optimum performance: 8.1) Thorough cleaning of battery pump Dust, sand and dirt are a danger for any hydraulic device. Every day, after use, the pump and accessoires must be wiped with a clean cloth taking care to remove any residue.

  • Page 28: Return To Cembre For Overhaul

    Test Certificate supplied by Cembre together with the tool or fill in and attach the form available in the “ASSISTANCE” section of the Cembre website.
  • Page 29 Radio Remote Control The pump introduces radio control to utility cable cutting operations in limited access locations, eg. in man- holes, to enable working from a safe distance. Electronic Cut Sensor The ECS guarantees the precision of the cutting operation, checking the actual value of pressure and inform- ing the operator about possible errors.
  • Page 30 8.1) Thorough cleaning of battery pump ..........................27 8.2) Canvas bag ....................................27 8.3) Storage of battery pump ..............................27 8.4) Topping up the oil ..................................27 8.5) Thorough cleaning of cutting head ..........................28 8.6) Storage of cutting head ...............................28 9. RETURN TO Cembre FOR OVERHAUL ..........................28...
  • Page 32 Tel.: 01675 470440 - Fax: 01675 470220 CS 92014 - 91423 Morangis Cédex E-mail: sales@cembre.co.uk E-mail: info@cembre.fr www.cembre.co.uk www.cembre.fr Cembre España S.L.U. Cembre GmbH Calle Verano 6 y 8 Heidemannstraße 166 28850 Torrejón de Ardoz - Madrid (España) 80939 München (Deutschland) Teléfono: 91 4852580...