Related Manuals for PI PIMAG V-417.6025E0 Series
Summary of Contents for PI PIMAG V-417.6025E0 Series
- Page 1 V417M0010EN ‒ 4/26/2019 User Manual V-417.XX6025E0 PIMAG® HIGH-LOAD LINEAR STAGE M O T I O N | P O S I T I O N I N G...
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Page 2: Table Of Contents
CONTENTS V417M0010EN ‒ 4/26/2019 Contents Legal Information......................4 About this Document....................5 Objective and Target Group................5 Explanation of Symbols..................5 2.2.1 Typographic Conventions..............5 2.2.2 Symbols Used..................5 Figures........................ 6 Downloading Manuals..................6 Safety..........................7 Intended Use...................... 7 General Safety Instructions................7 Organizational Measures.................. - Page 3 CONTENTS V417M0010EN ‒ 4/26/2019 10 Transportation......................23 10.1 Attaching the Transport Safeguard..............23 10.2 Preparing the V-417.xx6025E0 for Transportation......... 23 11 Customer Service Department................. 24 12 Technical Data......................25 12.1 Specifications....................25 12.2 Maximum Ratings................... 27 12.3 Ambient Conditions and Classifications............27 12.4 Dimensions...................... 28 13 Old Equipment Disposal...................
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Page 4: Legal Information
With regard thereto, Physik Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and drawings is permitted only in part and only when indicating the source. -
Page 5: About This Document
This user manual contains the information needed for the intended use of the V-417.xx6025E0. Basic knowledge of closed-loop systems, motion control concepts, and applicable safety measures is assumed. Explanation of Symbols This chapter explains the symbols and markings used by PI in their user manuals. 2.2.1 Typographic Conventions Symbol / Label Meaning... -
Page 6: Figures
(p. 24). Downloading Manuals 1. Open the website www.pi.ws. 2. If the product was shipped with a data storage device: Log into the website: a) Click Login. b) Enter the login data. The login data is in the [...]_Releasenews_[...].pdf in the Manuals directory on the data storage device. -
Page 7: Safety
► Always keep this user manual available with the V-417.xx6025E0. The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws. ► Add all information from the manufacturer such as supplements or technical notes to the user manual. -
Page 8: Product Description
4 PRODUCT DESCRIPTION V417M0010EN ‒ 4/26/2019 Product Description Model Overview PIMag® high-load linear stage, xx mm travel range, 166 mm width, 450 N load capacity, absolute linear encoder with EnDat 2.2 signal transmission, 1 nm sensor resolution, ironless 3-phase linear motor, to 300 V Product number Travel range: xx V-417.056025E0... -
Page 9: Type Plate
4 PRODUCT DESCRIPTION V417M0010EN ‒ 4/26/2019 4.2.1 Type Plate Figure 2: Type plate of the V-417.xx6025E0 1. Data matrix code (example; contains the serial number) 2. Product number (example) 3. Serial number (example), individual for each V-417.xx6025E0 Meaning of the position (counting from the left): 1 = internal information, 2 and 3 = year of manufacture, 4 to 9 = consecutive numbers... -
Page 10: Overview
4 PRODUCT DESCRIPTION V417M0010EN ‒ 4/26/2019 Overview Figure 3: Elements of the V-417.xx6025E0 1. Base body with drive 2. Motion platform 3. Drive and linear encoder connector 4. Purge air connector 4.4.1 Base Body The base body is the basis of the positioner. The V-417.xx6025E0 is mounted onto a surface via the base body (p. -
Page 11: Suitable Electronics
4 PRODUCT DESCRIPTION V417M0010EN ‒ 4/26/2019 Passive dust protection The passive dust protection consists of covering strips that seal the openings on the side of the V-417.xx6025E0's base body and therefore reduces the amount of dust that can penetrate. Active dust protection The active dust protection consists of a purge air connector on the base body of the V-417.xx6025E0, which creates a slight overpressure in the V-417.xx6025E0 and therefore reduces the amount of dust that can penetrate. -
Page 12: Unpacking
5 UNPACKING V417M0010EN ‒ 4/26/2019 Unpacking The positioner is delivered with the transport safeguard installed. Figure 4: V-417.xx6025E0 with transport safeguard 1. Transport safeguard 2. Wing screw with M6×10 thread CAUTION Risk of crushing by moving parts! Risk of minor injuries from crushing between the moving parts of the V-417.xx6025E0 or the load and a fixed part or obstacle. -
Page 13: Installation
6 INSTALLATION V417M0010EN ‒ 4/26/2019 Installation Mounting the V-417.xx6025E0 Overview Figure 5: Mounting the V-417.xx6025E0 onto an underlying surface Tools and Accessories Screw set for mounting the V-417.xx6025E0 (p. 9) ■ ■ Suitable screwdriver Requirements You have read and understood the general safety instructions (p. -
Page 14: Connecting The V-417.Xx6025E0 To The Protective Earth Conductor
6 INSTALLATION V417M0010EN ‒ 4/26/2019 CAUTION Risk of crushing by moving parts! Risk of minor injuries from crushing between the moving parts of the V-417.xx6025E0 or the load and a fixed part or obstacle. ► Use safeguards to protect limbs in areas where they could be caught by moving parts. ►... - Page 15 6 INSTALLATION V417M0010EN ‒ 4/26/2019 Overview Figure 6: Protective earth connector on the V-417.xx6025E0 1. Connector for the protective earth conductor on the V-417.xx6025E0, indicated by the protective earth symbol 2. Safety washer 3. Flat washer 4. Protective earth conductor lug 5.
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Page 16: Building A Multi-Axis System
6 INSTALLATION V417M0010EN ‒ 4/26/2019 4. Make sure that the contact resistance is <0.1 Ω at 25 A at all connection points relevant for attaching the protective earth conductor. Building a Multi-Axis System The V-417.xx6025E0 can be used in XY systems. Designations in these instructions: ■... -
Page 17: Connecting The V-417.Xx6025E0
6 INSTALLATION V417M0010EN ‒ 4/26/2019 Requirements You have read and understood the general safety instructions (p. ✓ You have mounted the V-417.xx6025E0 on the surface (p. 13) properly. ✓ The V-417.xx6025E0 is not connected to the electronics. ✓ You have prepared the load so that it can be fixed to the mounting holes on the motion ✓... - Page 18 ► Make sure that the electronics support the drive type of the V-417.xx6025E0 and has been configured accordingly. ► Use cables from PI miCos only to connect the V-417.xx6025E0 to the electronics. ► Pay attention to correct pin assignment (p.
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Page 19: Startup / Operation
7 STARTUP / OPERATION V417M0010EN ‒ 4/26/2019 Startup / Operation Starting and Operating the V-417.xx6025E0 Requirements You have read and understood the general safety instructions (p. ✓ For startup with a load or in a multi-axis system: You have installed the V-417.xx6025E0 ✓... - Page 20 1. Start the electronics (see the user manual for the electronics). 2. Configure the electronics for the V-417.xx6025E0 during startup: ■ If you are using a digital controller from PI: In the PC software, select the entry in the positioner database that matches the V-417.xx6025E0 exactly.
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Page 21: Maintenance
8 MAINTENANCE V417M0010EN ‒ 4/26/2019 Maintenance NOTICE Damage due to improper maintenance! Improper maintenance can lead to misalignment and failure of the V-417.xx6025E0. ► Loosen screws only according to the instructions in this manual or the instructions of our customer service department (p. 24). -
Page 22: Troubleshooting
9 TROUBLESHOOTING V417M0010EN ‒ 4/26/2019 Troubleshooting The positioner does not move, no operating noise can be heard There is a motion error. ► Reset the motion error. Defective electronics ► Check the electronics. Check all connecting cables (p. 17). Electronics not connected correctly ►... -
Page 23: Transportation
10 TRANSPORTATION V417M0010EN ‒ 4/26/2019 Transportation 10.1 Attaching the Transport Safeguard Tools and Accessories Transport safeguard with wing screw (p. 12) ■ CAUTION Risk of crushing by moving parts! Risk of minor injuries from crushing between the moving parts of the V-417.xx6025E0 or the load and a fixed part or obstacle. -
Page 24: Customer Service Department
V417M0010EN ‒ 4/26/2019 Customer Service Department For enquiries and orders, contact your PI miCos representative or send us an email. If you have any questions concerning your system, provide the following information: ■ Product and serial numbers of all products in the system ■... -
Page 25: Technical Data
12 TECHNICAL DATA V417M0010EN ‒ 4/26/2019 Technical Data 12.1 Specifications Motion V-417.05 V-417.09 V-417.13 V-417.17 Unit Toler- ance Active axes Travel range Pitch / yaw ±14 ±19 ±29 ±39 μrad max. Straightness / flat- ±2.5 ±4 ±6 ±8 μm max. ness Velocity, unloaded 2000... - Page 26 12 TECHNICAL DATA V417M0010EN ‒ 4/26/2019 Mechanical properties V-417.xxxxxx Unit Toler- ance Guide type Recirculating ball bearing guide Load capacity in Z max. Permissible lateral force max. Permissible torque in θ N·m max. Permissible torque in θ N·m max. Permissible torque in θ N·m max.
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Page 27: Maximum Ratings
12 TECHNICAL DATA V417M0010EN ‒ 4/26/2019 Miscellaneous V-417 Unit Toler- ance Operating Temperature 5 to 40 °C Range Material Aluminum, black anodized stainless steel Overall mass V-417.05 (102 mm travel range): 9.3 ±5 % V-417.09 (204 mm travel range): 11.2 V-417.13 (305 mm travel range): 13.0 V-417.17 (407 mm travel range): 14.8 V-417.21 (508 mm travel range): 16.6... -
Page 28: Dimensions
12 TECHNICAL DATA V417M0010EN ‒ 4/26/2019 Area of application For indoor use only Maximum altitude 2000 m above msl Storage temperature -20 °C to 60 °C Transport temperature -20 °C to 60 °C Overvoltage category Supply voltage fluctuations Max. ±10 % of the nominal voltage Protection class Degree of pollution Degree of protection according to IEC 60529... - Page 29 12 TECHNICAL DATA V417M0010EN ‒ 4/26/2019 Figure 10: Motion platform of the V-417.xx6025E0: Dimensions and mounting holes Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. M O T I O N | P O S I T I O N I N G...
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Page 30: Old Equipment Disposal
In order to fulfil the responsibility as the product manufacturer, PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge, if it was made available to the market after August 13, 2005. Any old PI miCos equipment can be sent free of charge to the following address:... -
Page 31: Appendix
14 APPENDIX V417M0010EN ‒ 4/26/2019 Appendix 14.1 Pin Assignment 14.1.1 Drive Connector Figure 11: M17 9 (f) Function Phase 1 Phase 2 Phase 3 Output: Temperature sensor (NTC) (+) Output: Temperature sensor (NTC) (-) Not connected Not connected Outer shielding Protective earth M O T I O N | P O S I T I O N I N G... -
Page 32: 14.1.2 Encoder Connector
14 APPENDIX V417M0010EN ‒ 4/26/2019 14.1.2 Encoder connector Figure 12: M17 15 (f) Function Output: DATA (+) Output: DATA (-) Output: CLOCK (+) Output: CLOCK (-) Not connected Not connected Not connected Not connected Not connected Input: Power supply Ground Not connected Output: Temperature sensor (PTC) (+) Output: Temperature sensor (PTC) (-) - Page 33 14 APPENDIX V417M0010EN ‒ 4/26/2019 35000 30000 25000 20000 15000 10000 5000 T / °C Figure 13: NTC temperature sensor of the V-417.xx6025E0, electrical resistance over temperature, 0°C to 80°C 1400 1200 1000 T / °C Figure 14: NTC temperature sensor of the V-417.xx6025E0, electrical resistance over temperature, 80°C to 130°C M O T I O N | P O S I T I O N I N G...
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Page 34: Ptc Temperature Sensor
14 APPENDIX V417M0010EN ‒ 4/26/2019 Temperature (°C) Electrical resistance (Ω) 32650 19900 12490 8057 5327 3603 2488 1752 1258 110 (critical temperature) 511 (switching threshold) 14.3 PTC temperature sensor The V-417.xx6025E0 is equipped with a PTC temperature sensor to prevent the motor from overheating. -
Page 35: Eu Declaration Of Conformity
15 EU DECLARATION OF CONFORMITY V417M0010EN ‒ 4/26/2019 EU Declaration of Conformity An EU Declaration of Conformity was issued for the V-417.xx6025E0 in accordance with the following European directives: ■ Low Voltage Directive ■ EMC Directive ■ RoHS Directive The standards applied for certifying conformity are listed below. ■... - Page 36 Each limit switch sends its signal to the controller on a dedicated line. The controller then interrupts the motion avoiding that the positioner moves until the hard stop and gets damaged. PI positioners have mechanical, noncontact optical or Hall-effect limit switches. Load Capacity Maximum load in the vertical direction when the V-417.xx6025E0 is mounted horizontally.
- Page 37 V417M0010EN ‒ 4/26/2019 Travel range The maximum possible travel range is limited by the length of the drive screw. A possible gap between the limit switches determines the travel range. M O T I O N | P O S I T I O N I N G...
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