General Safety; Assembly - Billy Goat HTR1602V Operator Owner's Manual

The powerful truck loader vacuum
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GENERAL SAFETY

9
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom-
mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without hose and exhaust elbow
connected firmly in place to housing and exhaust outlet.

ASSEMBLY

10
Read all safety and operating instructions
before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING.
Your Billy Goat is shipped from the factory in one carton and is
completely assembled except for the exhaust elbow, exhaust flapper,
nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler,
hose clamps and related hardware.
1. ASSEMBLE exhaust elbow (item 10), to main unit and firmly tighten
knobs (item 13), that are preassembled to main unit.
2. ASSEMBLE flapper (item 8), to exhaust elbow (item 10), using
carriage bolt (item 9), knob (item 7), washers (item 6) and lock washers
(item 11).
3. SECURELY ATTACH unit to tailgate of a truck or to a trailer, so that
the exhaust discharges into an enclosed container.
4. ATTACH hose to hose coupler (item 59), using hose clamp (item 60)
NOTE: This unit is equipped with a unidirectional hose. Assemble hose
so that interior hose material seams face toward unit.
PACKING CHECKLIST
11
TR MODELS
Briggs & Stratton 11 HP
Honda 13 HP
HTR MODELS
Briggs & Stratton
Vanguard-Twin 16 HP
Per Model
Hose 8"x 12.5' TR
P/N 810523
Hose 10"x 12.5' HTR
P/N 810705
Handle Loop Nozzle
P/N 811019
Parts Bag &
Literature Assy
P/N 811065
Parts Bag
& Literature
Assy
Part No. 811202
These items should be included in
your carton. If any of these parts are
missing, contact your dealer.
Engine
Manual Per
Model
·DO NOT operate without discharging exhaust into enclosed
container.
·DO NOT operate during excessive vibration.
·DO NOT remove hose until engine has been turned off and has
come to a complete stop.
·DO NOT operate machine with hose or exhaust elbow removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
5. ASSEMBLE hose to housing of main unit and securely tighten knob
(item 13), that is preassembled to housing front plate.
6. ASSEMBLE handle loop nozzle (item 82), to nozzle handle using
screw cap (item 80), washer (item 6) and lock nut (item 5). Adjust
handle loop to desired height and angle and securely tighten in place.
7. ASSEMBLE nozzle handle (item 78), to nozzle (item 77), using
screws (item 80), washers (item 79), washers (item 4) and lock nuts
(item 5).
8. ATTACH assembled nozzle to hose using hose clamp (item 60).
Before tightening hose clamp, position nozzle handle upward when hose
is stretched to prevent twisting load on hose assembly during operation.
9. ASSEMBLE tube square boom (item 51), to boom pivot (item 50),
using chain loop assembly (item 54), washers (item 4) and lock nut
(item 52).
10. ASSEMBLE remaining chain loop assembly (item 54), to end of tube
square boom (item 51) using washer (item 4) and lock nut (item 52).
11. SLIDE boom assembly into square tube on front of housing.
12. ASSEMBLE hose bands (item 56) around hose and onto chain loop
assemblies on boom assembly using screws (item 55) and lock nuts
(item 52) (see ADJUSTING HOSE BOOM on page 5).
Page 3 of 12
Boxing Checklist
Check
Per Model
Exhaust Elbow TR 811191
10
Exhaust Elbow HTR 811196
Boom Square Arm 810875
51
Boom Pivot WA 810870
50
Per Model
Band Hose Boom 8" (203mm) TR
810880 Qty. 2
56
Band Hose Boom 10" (254mm) HTR
810868 Qty. 2
Per Model
Coupler Weld Assy. 8"(203mm)
TR 811170
Coupler Weld Assy. 10" (254mm)
59
HTR 811179
Per Model
Hose Clamps 8"(203mm) TR
810566 Qty. 2
60
Hose Clamps 10" (254mm) HTR
810706 Qty. 2
Handle Nozzle 811020
78
TR and HTR
Per Model
Nozzle 8"(203mm) TR 811007
77
Nozzle 10" (254mm) HTR 811005
Form No. F072402A

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