Preface Thank you for purchasing Pro-face’s PS-3000B Series (Hereafter referred to as the “PS-B unit”). Before operating your PS-B unit, be sure to read this manual to familiarize yourself with the PS-B unit’s operation procedures and features. NOTICE Copying this manual’s contents, either in whole or in part, is prohibited without the express permission of Digital Electronics Corporation, Japan.
Essential Safety Precautions All safety-related procedures stated in this document must be followed to operate the PS-B correctly and safely. Be sure to read this and any related documents thoroughly to understand the correct operation and functions of the PS-B unit. Safety Icons Throughout this manual, these icons provide essential safety information for PS-B operation procedures requiring special attention.
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The PS-B uses a lithium battery for backing up its internal clock data and the battery may explode if it is replaced incorrectly. When replacement is required, use a Pro-face-designated replacement product. SEE “4.3 Replacing the Internal Battery” (page 4-4)
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Installation Be sure all cable connectors are securely attached to the PS-B unit. A loose connection may cause incorrect input or output signals. Wiring Be sure to ground the PS-B unit’s FG wire separately from other equipment FG lines. Also, be sure to use a grounding resistance of 100Ω...
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Do not operate or store the PS-B where chemicals evaporate, or where chemicals are present in the air. Corrosive chemicals: Acids, alkalines, liquids containing salt Flammable chemicals: Organic Solvents Do not use paint thinner or organic solvents to remove dirt or oil from the PS-B unit’s surface. Instead, use a soft cloth moistened with a diluted neutral detergent.
Information Symbols This manual uses the following icons: Indicates a warning or a product limitation. Be sure to follow the instructions given with this icon to ensure the safe operation of the PS-B. Indicates useful or important supplemental information. Contains additional or useful information. Indicates pages containing related information.
Package Contents The following items are included in the PS-B unit’s package. Before using the PS-B, please check that all items listed here are present. • Installation Guides Installation Fasteners Set: 1 PS-B Unit: 1 (Set of Japanese/ (Fasteners: 2, Screws:4) Set of English) •...
UL/c-UL/CSA Approval • UL listed products see [a] in the Industrial Control Equipment refer to UL508 “Product List“ • c-UL listed products refer to CSA-C22.2 see [b] in the Process Control Equipment No.142 “Product List“ • CSA listed products refer to CSA-C22.2 see [c] in the Process Control Equipment No.142...
FCC Statement United States FCC Part 15, Subpart B, Class A EMI Compliance Statement: NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Overview 1. System Design 2. Accessories 3. Part Names and Functions 4. Prior to Operating the PS-B Unit This chapter describes peripheral devices that can be connected to PS-B Series units along with the name and functions of each part.
(commercial type or Pro-face’s FP Series) PCI Board Expansion unit I/F (commercial type) *1 Built-in accessory only *2 Pro-face's optional devices and commercial products. Please refer to 1.2 Accessories. *3 When setting RS-232C mode for COM2. *4 When setting RS-422 or RS-485 mode for COM2.
RGB Monitor (commercial type or Pro-face’s FP Series) *1 Built-in accessory only *2 Pro-face's optional devices and commercial products. Please refer to 1.2 Accessories. *3 When setting RS-232C mode for COM2. *4 When setting RS-422 or RS-485 mode for COM2.
USB Front Cable CA5-USBEXT-01 (1m) pane Analog RGB interface cable when image signal is output to the FP Series made by Analog RGB cable FP-CV02-45 Pro-face from PS-B. (D-sub15 pin, plug) (4.5m) 1.2.2 Maintenance Items Product Name Model No. Description Used to install the PS-B unit.
Chapter 1 Overview 1.3 Part Names and Functions 1.3.1 PS3000-BA Left Side Right Side J K L O Q R Front A: Cooling FAN B: Power Switch C: Power Connector D: Reset Switch (RESET) Used to restart PS-B / turn on the power. Used in combination with System Set SW. Please refer to “...
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PS-3000B Series Hardware Manual J: Speaker Output Interface (SPK) 1 port. (Mini pin jack connector) K: Ethernet Interface (LAN2) 10BASE-T/100BASE-TX/1000BASE-T Auto Changeover and Wake On LAN feature. This interface uses an RJ-45 type modular jack connector (8 pins). L: Ethernet Interface (LAN1) 10BASE-T/100BASE-TX Auto Changeover.
Chapter 1 Overview 1.3.2 PS3001-BD Front A: Reset Switch (RESET) Used to restart PS-B / turn on the power. Used in combination with System Set SW. Please refer to “ Switches (page 2-25)” for details. B: Memory Slot Cover C: Maintenance Cover When removing this cover, you can set the switches on the PS-B’s circuit board.
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PS-3000B Series Hardware Manual J: Ethernet Interface (LAN1) 10BASE-T/100BASE-TX Auto Changeover. This interface uses an RJ-45 type modular jack connector (8 pins). K: USB Interface (USB) 4 ports. USB 2.0 compatible. Uses a “TYPE-A” connector. Power supply voltage 5 VDC ±5% Each port: 500mA (max.),...
Chapter 1 Overview 1.4 Prior to Operating the PS-B Unit 1.4.1 Power Supply About states of PS-B’s power supply, there are three kinds of states, which are No Power, Active State (Normal), and Soft OFF State . Each state is outlined in the following. Power State: No Power Active State (Normal)
Specifications 1. PS3000-BA 2. PS3001-BD This chapter describes the general, functional and interface specifications of the PS-B as well as its part names and dimensions.
PS-3000B Series Hardware Manual 2.1 PS3000-BA 2.1.1 General Specifications Electrical Specifications Input Voltage AC100/240V Rated Voltage AC85 to 265V Rated Frequency 50/60Hz Allowable Voltage 1 cycle or less (Voltage drop interval must be 1s or more.) Drop Power Consumption 120VA or less...
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35°C no higher than 64% RH at 40°C no higher than 44% RH • In order to extend the lifetime of the hard disk, Pro-face recommends you set the ® Windows 2000’s [Control panel]-[Power Options]-[Turn off hard disks] selection ®...
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PS-3000B Series Hardware Manual Structural Specifications Protective grounding: D type (Same for FG and SG terminals) Grounding Functional grounding: D type (Same for FG and SG terminals) Rating: Equivalent to IP20 Structure Feature size: All-in-one Installation configuration: In-cabin installation Cooling Method...
Chapter 2 Specifications 2.1.2 Performance Specifications Performance Specifications ® ® ULV Intel Celeron M (1GHz) L2 Cache Memory Not installed Main Memory 1Slot (Max.1GB) SO-DIMM socket 256MB to 1GB (PC2700) ® Chipset Intel 855GME+ICH4 ® Graphic accelerator Built-in Intel 855GME BIOS FirstBIOS Embedded Pro (Phoenix Technologies Co.) Graphics...
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PS-3000B Series Hardware Manual Expansion Slots Slot Type PCI 2.2(5V) Board Size 106.68 x 174.63mm [4.20 x 6.88in.] Power Supply Capacity DC5V DC12V DC-12V DC3.3V Power Consumption 1.0A 0.25A 0.1A 0.5A About power consumption load factor for PCI board and temperature derating 100% (10.85W)
Chapter 2 Specifications 2.1.3 Interface Specifications This section describes the specifications of each interface of the PS3000-BA unit. • This PS-B unit’s serial port is not isolated. When the host (PLC) unit is also not isolated, and to reduce the risk of damaging the RS-232C/RS-422/RS-485 circuit, be sure to connect the #5 SG (Signal Ground) terminal.
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PS-3000B Series Hardware Manual COM2 COM2 can be changed to either RS-232C, RS-422 or RS-485. (The factory setting is RS-232C.) To change this setting, set Serial Mode Select Switch on the circuit board to the desired position. Switches (page 2-10)
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Chapter 2 Specifications RS-485 Signal Name Direction Meaning DATA + Input / Output Send/Receive Data (+) DATA - Input / Output Send/Receive Data (-) No Connection No Connection Signal Ground No Connection No Connection No Connection No Connection Frame Ground (Common with SG) •...
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PS-3000B Series Hardware Manual Switches The following switch settings corresponding to each Serial Interface need to be signified. The switches are on the PS-B’s circuit board. • To change the switch settings The switches are on the PS-B’s circuit board. First of all, remove the cover.
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Chapter 2 Specifications (2) Unscrew the screws (2) of the HDD cover and remove the HDD cover. When replacing the cover, the torque required for these screws is 0.5 to 0.6N•m. (3) Unscrew the screws (4) of the HDD unit, remove the cable connector from IDE I/F while lifting up the HDD unit, and remove it.
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PS-3000B Series Hardware Manual • About Switches 123456789 123456789 10 IDE I/F PS3000-BA Inside of the top Switch Switch Name Description Location 10-point dip switch. For System Set SW and factory settings System Set SW (SW1) details, see Table (1).
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Chapter 2 Specifications Switch Description Notes Used for the system. Reserved Reserved Factory Settings: ON Used for the system. Reserved Reserved Factory Settings: OFF Used for the system. Reserved Reserved Factory Settings: ON Used for the system. Reserved Reserved Factory Settings: OFF Used for the system.
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PS-3000B Series Hardware Manual Switch Description RS-232C RS-422 RS-485 Number Changes COM2’s communication RS-232C RS-422 / RS-485 ON method Changes COM2’s communication RS-422 / RS-485 RS-232C method Changes COM2’s communication RS-422 / RS-485 RS-232C method TX data output is TX data output is NOT controlled Changes TX data’s...
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Chapter 2 Specifications Serial Mode Select Switches (SW4 to SW10) operate as shown in the circuit diagram below. RTS Automatic control SW10 2-15...
PS-3000B Series Hardware Manual 2.1.4 Dimensions The following dimensions apply to PS3000-BA. Installation Fasteners Attached Dimensions Unit: mm[in.] 238±0.4 [9.37±0.02] 124 [4.88] Left Side Right Side 217 [8.54] 255 [10.04] Enlarged view of the Front screw hole 2-16...
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Chapter 2 Specifications Cable Attached Dimensions Unit: mm[in.] 120 [4.72] 42.2 [1.66] Right Front • All the above values are designed in case of cable bending. The dimensions given here are representative values depending on the type of connection cable used.
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PS-3000B Series Hardware Manual Dimensions of the Screw Holes Use the following dimension drawings to drill the attachment bracket attachment screw holes in the installation panel. Use M4 size screws. Unit: mm [in.] Horizontal mounting / Wall mounting 1 4-M4 [0.16]...
Chapter 2 Specifications 2.2 PS3001-BD 2.2.1 General Specifications Electrical Specifications Input Voltage DC24V Rated Voltage DC19.2 to 28.8V Allowable Voltage 5ms (max.) Drop Power Consumption 40W or less Rush current 30A (max.) (Ambient Temperature) AC500V 20mA for 1minute Voltage Endurance (between charging and FG terminals) DC500V 10MΩ(min.) Insulation Resistance...
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PS-3000B Series Hardware Manual Structural Specifications Protective grounding: D type (Same for FG and SG terminals) Grounding Functional grounding: D type (Same for FG and SG terminals) Rating: Equivalent to IP20 Structure Feature size: All-in-one Installation configuration: In-cabin installation Cooling Method...
PS-3000B Series Hardware Manual 2.2.3 Interface Specifications This section describes the specifications of each interface of the PS3001-BD unit. • This PS-B unit’s serial port is not isolated. When the host (PLC) unit is also not isolated, and to reduce the risk of damaging the RS-232C/RS-422/RS-485 circuit, be sure to connect the #5 SG (Signal Ground) terminal.
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Chapter 2 Specifications COM2 COM2 can be changed to either RS-232C, RS-422 or RS-485. (The factory setting is RS-232C.) To change this setting, set Serial Mode Select Switch on the circuit board to the desired position. Switches (page 2-25) RS-232C Pin Arrangement Pin No.
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PS-3000B Series Hardware Manual RS-485 Signal Name Direction Meaning DATA + Input / Output Send/Receive Data (+) DATA - Input / Output Send/Receive Data (-) No Connection No Connection Signal Ground No Connection No Connection No Connection No Connection Frame Ground (Common with SG) •...
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Chapter 2 Specifications Switches The following switch settings corresponding to each Serial Interface need to be signified. The switches are on the PS-B’s circuit board. • To change the switch settings The switches are on the PS-B’s circuit board. First of all, remove the cover. Unscrew the screws (2) of the Maintenance Cover and remove the Maintenance Cover.
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PS-3000B Series Hardware Manual • About Switches 123456789 IDE I/F 123456789 10 PS3001-BD Inside of the top Switch Switch Name Description Location 10-point dip switch. For System Set SW and factory settings System Set SW (SW1) details, see Table (1).
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Chapter 2 Specifications Switch Description Notes Used for the system. Reserved Reserved Factory Settings: ON Used for the system. Reserved Reserved Factory Settings: OFF Used for the system. Reserved Reserved Factory Settings: ON Used for the system. Reserved Reserved Factory Settings: OFF Used for the system.
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PS-3000B Series Hardware Manual Switch Description RS-232C RS-422 RS-485 Number Changes COM2’s communication RS-232C RS-422 / RS-485 ON method Changes COM2’s communication RS-422 / RS-485 RS-232C method Changes COM2’s communication RS-422 / RS-485 RS-232C method TX data output is TX data output is NOT controlled Changes TX data’s...
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Chapter 2 Specifications Serial Mode Select Switches (SW4 to SW10) operate as shown in the circuit diagram below. RTS Automatic control SW10 2-29...
PS-3000B Series Hardware Manual 2.2.4 Dimensions The following dimensions apply to PS3001-BD. Installation Fasteners Attached Dimensions Unit: mm[in.] 238±0.4 [9.37±0.02] 69 [2.72] Left Side Right Side 217 [8.54] 255 [10.04] Enlarged view of the Front screw hole 2-30...
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Chapter 2 Specifications Cable Attached Dimensions Unit: mm[in.] 16.3 [0.64] 65 [2.56] 2.8 [0.11] Right Front • All the above values are designed in case of cable bending. The dimensions given here are representative values depending on the type of connection cable used.
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PS-3000B Series Hardware Manual Dimensions of the Screw Holes Use the following dimension drawings to drill the attachment bracket attachment screw holes in the installation panel. Use M4 size screws. Unit: mm [in.] Horizontal mounting / Wall mounting 1 4-M4 [0.16]...
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PS-3000B Series Hardware Manual 3.1 Installation • Uninstallation 3.1.1 Installation This section describes the procedures and precautions for installing the PS-B units. Installation Requirements The PS-B unit can be mounted horizontally on a panel as well as attached to a wall. To prevent abnormally high temperatures from occurring inside the PS-B unit, mount the unit on a horizontal panel or attach it to a vertical wall.
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Chapter 3 Installation and Wiring • For easier maintenance, operation, and improved ventilation, be sure to install the PS-B at least 50mm [1.97in.] away from adjacent structures and other equipment. 120mm [4.72in.] space (minimum) is neces- sary at the front for cable curve. Unit: mm[in.] 50 [1.97] 50 [1.97]...
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PS-3000B Series Hardware Manual • Be sure that the surrounding air temperature and the ambient humidity are within their specified ranges. Check the surrounding air temperature 30mm [1.18in.] away from the main unit. Unit: mm[in.] 30 [1.18] 30 [1.18] [1.18] [1.18]...
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Chapter 3 Installation and Wiring Installing the PS-B (1) Attach installation fasteners with the accompanying four M3 screws to the PS-B unit. The torque should be 0.5 to 0.6 N•m. (This figure is PS3000-BA.) (This figure is PS3001-BD.) (2) Attach the PS-B unit to the board with M4 screws (not supplied): First, tighten the screws temporarily on the board;...
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PS-3000B Series Hardware Manual 3.2 Peripheral Devices Installation A wide variety of optional units, DIM module, CF Cards, manufactured by Pro-face and commercial Expansion boards (PCI bus compatible board) can be used with the PS-B. When installing the optional units, refer to each unit’s “Installation Guide”.
Chapter 3 Installation and Wiring (2) Unscrew the screws (2) from the Memory Slot Cover, and remove the cover. Main Memory Main Memory Installation Installation Area Area (This figure is PS3000-BA.) (This figure is PS3001-BD.) (3) Angle the main memory module down slightly, and push it in until the connector pins mate with the module’s pins.
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PS-3000B Series Hardware Manual (2) Unscrew a screw of the expansion board support and remove the expansion board support. (Only for PS3000-BA.) (3) Unscrew the screws (2) from the Expansion Board Cover, and remove the cover. (This figure is PS3000-BA...
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Chapter 3 Installation and Wiring (4) Remove the blank panel’s screw, and detach the blank panel. (5) Insert the expansion board (commercial-type PCI) into the expansion board connector, and secure it in • • place using the filler panel’s screw. The necessary torque is 0.5N m to 0.6N Expansion Board Connector Expansion Board...
PS-3000B Series Hardware Manual 3.2.3 HDD Unit Installation Shock Danger! Be sure to unplug the PS-B unit from its power supply prior to installing the HDD unit. • Since the HDD unit is a precision instrument that has a low resistance to shocks, be sure it is neither hit by nor pressed strongly against another object when installing it.
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Chapter 3 Installation and Wiring (2) Unscrew the screws (2) of the HDD cover and remove the HDD cover. When replacing the cover, the torque required for these screws is 0.5 to 0.6N•m. (3) Unscrew the screws (4) of the HDD unit, remove the cable connector from IDE I/F while lifting up the HDD unit, and remove it.
Multi Unit, the CF Card’s internal data, CF Card and the PS-B unit may be damaged or broken. Be sure to use only CF Cards manufactured by the Pro-face. The CF Card’s internal data may be damaged when using another manufacturer’s CF Card.
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Chapter 3 Installation and Wiring (2) Insert the CF Card firmly into the CF Card slot, and check that the eject button pops out. Eject Button CF Card Removing the CF Card (3) Press the eject button in fully to remove the CF Card from the CF Card slot. (4) After inserting/removing the CF Card, be sure to replace the CF Card cover and secure it in place using the attachment screw.
PS-3000B Series Hardware Manual 3.2.5 USB Cable Clamp Attachment/Removal This clamp is used to prevent the USB cable connected to the USB Host Interface on the front of the PS-B unit from being unplugged due to vibration or other causes.
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Chapter 3 Installation and Wiring (3) Fix the USB holder with a screw. The torque required for this screw is 0.5 to 0.6N•m. Next, as shown, insert the USB Cable Clamp’s band through the bridge. Pass the USB cables through the Cable Clamp’s band and securely tighten the clamp band around the cables.
PS-3000B Series Hardware Manual 3.3 Wiring Precautions This section describes the procedures and precautions for wiring power cords. 3.3.1 Connecting the Power Cord Be sure to confirm that power is not being supplied to the PS-B unit before wiring . Failure to do so can result in an electric shock.
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Recommended Pin Terminal Crimp Tool CRIMPFOX ZA3 (1201882) • Accompanying AC type power supply connector (plug) is CA7-ACCNL-01 from Pro-face or FKC2.5/3-STF-5.08 is manufactured by Phoenix Contact For details, please contact your local Phoenix Contact distributor. Connecting the Power Cord (1) Confirm that the power is not supplied to the PS-B unit.
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PS-3000B Series Hardware Manual (4) Insert each pin terminal into its each hole. Release the Opening button to clamp the pin in place. AC power supply cord Opening Button Black White Green/Yellow (5) After inserting all three pins, insert the Power Plug into the Power Connector at PS-B. Fix the plug with two (2) slot screws.
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AI 2.5-12BU (3200962) Recommended Pin Terminal Crimp Tool CRIMPFOX ZA3 (1201882) • The power supply connector (plug) is CA7-DCCNL-01 from Pro-face or GFKC2,5/3- STF-7,62 (made by Phoenix Contact For details, please contact your local Phoenix Contact distributor. Connecting the Power Cord (1) Confirm that the power is not supplied to the PS-B unit.
PS-3000B Series Hardware Manual 3.3.2 Connecting the Power Supply This section describes the precautions for supplying a power voltage. • If the supplied voltage exceeds the PS-B unit’s range, Twisted-pair cord Constant PS-B connect a constant voltage transformer. Voltage Chapter 2 “Specifications” (page 2-1) •...
Chapter 3 Installation and Wiring 3.3.3 Grounding This section describes the precautions for grounding the PS-B unit. Do not use common grounding, since it can lead to an accident or machine breakdown. (a) Exclusive Grounding (BEST) • When supplying power to the PS-B unit, be sure to separate the input/output and power lines, as shown.
PS-3000B Series Hardware Manual 3.3.4 I/O Signal Line Placement • Input and output signal lines must be separated from the power control cables for operating circuits. • If this is not possible, use a shielded cable and ground the edge of the shield.
Maintenance 1. Cleaning the Fan Filter 2. Periodic Check Points 3. Replacing the Internal Battery This chapter explains cautions and inspection criteria that will ensure trouble-free use of the PS-B.
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PS-3000B Series Hardware Manual 4.1 Cleaning the Fan Filter Since excessive dirt and dust in the filter of the PS3000-BA’s electric fan can potentially affect the performance of the unit, regular inspection and cleaning of the filter is strongly recommended.
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Chapter 4 Maintenance • Do not wring the filter to dry it. • When drying the filter, dry it without exposing it to direct sunlight. • Allow it to air dry completely before reattaching to the PS-B. (4) After reattaching the filter to the filter cover, reattach the fan cover with its cover attachment screw (1). The torque should be 0.5 to 0.6N•m.
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BIOS settings again after replacing the battery. There is a danger of explosion if the PS-B unit’s battery is incorrectly replaced. This battery should be replaced with equivalent type recommended by Pro-face. Prior to replacing the battery, be sure to turn OFF the PS-B unit’s power.
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Chapter 4 Maintenance Battery Replacement Procedure The battery is on the PC board inside the PS-B unit. Refer to the following for how to open the PS-B unit. PS3000-BA: “2.1.3Interface Specifications Switches (page 2-10)” PS3001-BD: “2.2.3Interface Specifications Switches (page 2-25)” (1) Be sure to confirm that power is not supplied to the PS-B unit and open the unit.
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PS-3000B Series Hardware Manual (3) Insert the new battery. Insert the battery in the side of the clip of the battery holder first with the plus pole (+) facing upward. Push the battery from above until you hear the click to fit it in the battery holder.
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