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Manuals and User Guides for Leuze electronic BCL 300 Series Scanner. We have
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Leuze electronic BCL 300 Series Scanner manual available for free PDF download: Technical Description
Leuze electronic BCL 300 Series Technical Description (179 pages)
Brand:
Leuze electronic
| Category:
Barcode Reader
| Size: 12 MB
Table of Contents
Table of Contents
3
Leuze Electronic BCL 304I
11
Leuze Electronic BCL 304I
13
1 General Information
14
Explanation of Symbols
14
Declaration of Conformity
14
2 Safety Notices
15
General Safety Notices
15
Safety Standards
15
Approved Purpose
15
Working Safely
16
Figure 2.1: Attachment of the Stick-On Labels with Warning Notices at the BCL 304I
17
3 Fast Commissioning / Operating Principle
18
Mounting the BCL 304I
18
Device Arrangement and Selection of the Mounting Location
18
Electrical Connectionbcl 304I
19
Figure 3.1: BCL 304I - MS 304 Hood with Integrated M12 Connectors
19
Figure 3.2: BCL 304I - MK 304 Terminal Hood with Spring-Loaded Terminals
20
Figure 3.3: Cable Fabrication for MK 304 Terminal Hood
20
Starting the Device
21
Bar Code Reading
23
4 Device Description
24
About the Bar Code Readers of the BCL 300I Series
24
Figure 4.1: Line Scanner, Line Scanner with Deflection Mirror and Oscillating-Mirror Scanner
24
Characteristics of the Bar Code Readers of the BCL 300I Series
25
Figure 4.2: Possible Bar Code Orientation
26
Device Construction
27
Figure 4.3: BCL 304I Device Construction - Line Scanner
27
Figure 4.4: BCL 304I Device Construction -Line Scanner with Deflection Mirror
27
Figure 4.5: BCL 304I Device Construction - Oscillating-Mirror Scanner
28
Figure 4.6: Device Construction MS 304 Hood with Integrated Connectors
29
Figure 4.7: Device Construction MK 304 Hood with Integrated Connectors
29
Reading Techniques
30
Line Scanner (Single Line)
30
Figure 4.8: Deflection Principle for the Line Scanner
30
Line Scanner with Oscillating Mirror
31
Figure 4.9: Deflection Principle for the Line Scanner with Oscillating Mirror Add-On
31
Raster Scanner (Raster Line)
32
Figure 4.10: Deflection Principle for the Raster Scanner
32
Fieldbus Systems
33
Profibus Dp
33
Heater
33
Figure 4.11: PROFIBUS DP
33
Autoreflact
34
Reference Codes
34
Figure 4.12: Reflector Arrangement for Autoreflact
34
Autoconfig
35
5 Specifications
36
General Specifications of the Bar Code Readers
36
Line Scanner / Raster Scanner
36
Specifications of the BCL 304I Line/Raster Scanners Without Heating
36
Table 5.1
36
Oscillating-Mirror Scanner
38
Line Scanner / Raster Scanner with Deflection Mirror
38
Specifications of the BCL 304I Oscillating-Mirror Scanners Without Heating
38
Specifications of the BCL 304I Deflection-Mirror Scanners Without Heating
38
Heating Models of the Bar Code Readers
39
Line Scanner / Raster Scanner with Heater
40
Oscillating-Mirror Scanner with Heating
40
Specifications of the BCL 304I Line/Raster Scanners with Heating
40
Specifications of the BCL 304I Oscillating-Mirror Scanners with Heating
40
Table 5.4
40
Line Scanner / Raster Scanner with Deflection Mirror and Heating
41
Specifications of the BCL 304I Deflection Mirror Scanners with Heating
41
Table 5.5
41
Dimensioned Drawings
42
Dimensioned Drawing of Complete Overview of the BCL 304I with MS 3Xx / MK 3Xx
42
Figure 5.1: Dimensioned Drawing of Complete Overview of the BCL 304I with MS 3Xx / MK 3Xx
42
Dimensioned Drawing of Line Scanner with / Without Heating
43
Figure 5.2: Dimensioned Drawing BCL 304I Line Scanner S
43
Dimensioned Drawing of Deflection Mirror Scanner with / Without Heating
44
Figure 5.3: Dimensioned Drawing BCL 304I Deflection Mirror Scanner S
44
Dimensioned Drawing of Oscillating-Mirror Scanner with / Without Heating
45
Figure 5.4: Dimensioned Drawing BCL 304I Oscillating Mirror Scanner O
45
Dimensioned Drawing of MS 3Xx Hood with Integrated Connectors / MK 3Xx Terminal Hood
46
Figure 5.5: Dimensioned Drawing of MS 3Xx Hood with Integrated Connectors / MK 3Xx Terminal Hood
46
Reading Field Curves / Optical Data
47
Bar Code Characteristics
47
Figure 5.6: the most Important Characteristics of a Bar Code
47
Raster Scanner
48
Raster Line Cover as a Function of the Distance
48
Table 5.7
48
Reading Field Curves
49
Figure 5.7: Zero Position of the Reading Distance
49
Reading Conditions
49
High Density (N) - Optics: BCL 304I S/R1 N 102 (H)
50
High Density (N) - Optics: BCL 304I S/R1 N 100 (H)
50
Figure 5.8: "High Density" Reading Field Curve for Line Scanner Without Deflection Mirror
50
Figure 5.9: "High Density" Reading Field Curve for Line Scanner with Deflection Mirror
50
High Density (N) - Optics: BCL 304I on 100 (H)
51
Figure 5.10: "High Density" Reading Field Curve for Oscillating-Mirror Scanners
51
Figure 5.11: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners
51
Medium Density (M) - Optics: BCL 304I S/R1 M 102 (H)
52
Medium Density (M) - Optics: BCL 304I S/R1 M 100 (H)
52
Figure 5.12: "Medium Density" Reading Field Curve for Line Scanner Without Deflection Mirror
52
Figure 5.13: "Medium Density" Reading Field Curve for Line Scanner with Deflection Mirror
52
Medium Density (M) - Optics: BCL 304I OM 100 (H)
53
Figure 5.14: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
53
Figure 5.15: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
53
Low Density (F) - Optics: BCL 304I S/R1 F 102 (H)
54
Low Density (F) - Optics: BCL 304I S/R1 F 100 (H)
54
Figure 5.16: "Low Density" Reading Field Curve for Line Scanner Without Deflection Mirror
54
Figure 5.17: "Low Density" Reading Field Curve for Line Scanner with Deflection Mirror
54
Low Density (F) - Optics: BCL 304I of 100 (H)
55
Figure 5.18: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
55
Figure 5.19: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
55
Ultra Low Density (L) - Optics: BCL 304I S/R1 L 102 (H)
56
Ultra Low Density (L) - Optics: BCL 304I S/R1 L 100 (H)
56
Figure 5.20: "Ultra Low Density" Reading Field Curve for Line Scanner Without Deflection Mirror
56
Figure 5.21: "Ultra Low Density" Reading Field Curve for Line Scanner with Deflection Mirror
56
Ultra Low Density (L) - Optics: BCL 304I OL 100 (H)
57
Figure 5.22: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
57
Figure 5.23: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
57
6 Installation and Mounting
58
Storage, Transportation
58
Figure 6.1: Device Name Plate BCL 304I
58
Mounting the BCL 304I
59
Fastening with M4 X 5 Screws
59
Figure 6.2: Fastening Options Using M4X5 Threaded Holes
59
BT 56 Mounting Device
60
Figure 6.3: BT 56 Mounting Device
60
Figure 6.4: Mounting Example of BCL 304I with BT 56
61
BT 59 Mounting Device
62
Figure 6.5: BT 59 Mounting Device
62
Device Arrangement
63
Selecting a Mounting Location
63
Avoiding Total Reflection - Line Scanner
64
Avoiding Total Reflection - Deflection Mirror Scanner
64
Figure 6.6: Total Reflection - Line Scanner
64
Figure 6.7: Total Reflection - Line Scanner
64
Avoiding Total Reflection - Oscillating-Mirror Scanner
65
Mounting Location
65
Figure 6.8: Total Reflection - BCL 304I with Oscillating Mirror
65
Devices with Integrated Heating
66
Possible Reading Angles between BCL 304I and Bar Code
66
Figure 6.9: Reading Angle for the Line Scanner
66
Cleaning
67
7 Electrical Connection
68
Figure 7.1: Location of the Electrical Connections
68
Safety Notices for the Electrical Connection
69
Electrical Connectionbcl 304I
70
MS 304 Hood with 3 Integrated M12 Connectors
70
Figure 7.2: BCL 304I - MS 304 Hood with Integrated M12 Connectors
70
MK 304 Terminal Hood with Spring-Loaded Terminals
71
Figure 7.3: BCL 304I - MK 304 Terminal Hood with Spring-Loaded Terminals
71
Figure 7.4: Cable Fabrication for MK 304 Terminal Hood
72
Detailed Description of the Connections
73
PWR / SW IN/OUT - Voltage Supply and Switching Input/Outputs 1 and 2
73
Pin Assignment PWR / SW IN/OUT
73
Table 7.1
73
Figure 7.1: Switching Input Connection Diagram SWIO_1 and SWIO_2
74
Figure 7.2: Switching Output Connection Diagram SWIO_1 / SWIO_2
75
SERVICE - USB Interface (Mini-B Type)
76
Pin Assignment SERVICE - Mini-B Type USB Interface
76
Table 7.2
76
HOST / BUS in for BCL 304I
77
Pin Assignment HOST / BUS in BCL 304I
77
Table 7.3
77
BUS out for the BCL 304I
78
Pin Assignment BUS OUTBCL 304I
78
Table 7.4
78
PROFIBUS Termination
79
Cable Lengths and Shielding
79
8 Display Elements and Display
80
LED Indicators BCL 304I
80
Figure 8.1: BCL 304I - LED Indicators
80
Display BCL 304I
82
Figure 8.2: BCL 304I - Display
82
9 Leuze Webconfig Tool
84
Connecting the SERVICE USB Interface
84
Figure 9.1: Connecting the SERVICE USB Interface
84
Installing the Required Software
85
System Requirements
85
Installing the USB Driver
85
Starting the Webconfig Tool
86
Figure 9.2: the Start Page of the Webconfig Tool
86
Short Description of the Webconfig Tool
87
Module Overview in the Configuration Menu
87
Figure 9.3: Module Overview in the Webconfig Tool
87
10 Commissioning and Configuration
89
General Information on the PROFIBUS Implementation of the BCL 304I
89
Communication Profile
89
Bus-Access Protocol
89
PROFIBUS Bus-Access Processes
89
Table 10.1
89
Device Types
90
Expanded DP Functions
90
PROFIBUS DP Master and Slave Types
90
Table 10.2
90
Services for DPVM1 Class 1 and Slaves
90
Automatic Baud Rate Detection
91
Services for DPVM1 Class 2 and Slaves
91
Table 10.4
91
Measures to be Performed Prior to the Initial Commissioning
92
Figure 10.1: BCL 304I - MS 304 Hood with Integrated M12 Connectors
92
Figure 10.2: BCL 304I - MK 304 Terminal Hood with Spring-Loaded Terminals
92
Setting of the PROFIBUS Address
93
Figure 10.3: BCL 304I - Setting of the PROFIBUS Address
93
Commissioning Via the PROFIBUS
94
General Information
94
Preparing the Control System for Consistent Data Transmission
94
General Information on the GSD File
95
Permanently Defined Parameters / Device Parameters
96
Common" Parameters
96
Table 10.5
96
Overview of the Project Modules
100
Module Overview
101
Table 10.6
101
Decoder Modules
103
Modules 1-4 - Code Table Extensions 1 to 4
103
Parameters for Modules 1-4
103
Table 10.7
103
Module 5 - Code Type Features (Symbology)
105
Parameters for Module 5
105
Module 7 - Code Fragment Technology
106
Parameters for Module 7
106
Table 10.9
106
Control Modules
107
Module 10 - Activations
107
Parameters for Module 10
107
Table 10.10
107
Output Data for Module 10
107
Module 11 - Reading Gate Control
109
Parameters for Module 11
109
Table 10.12
109
Module 12 - Multi-Label
111
Parameters for Module 12
111
Table 10.13
111
Input Data for Module 12
111
Module 13 - Fragmented Read Result
112
Parameters for Module 13
112
Input Data for Module 13
112
Table 10.15
112
Module 14 - Interlinked Read Result
113
Parameters for Module 13
113
Table 10.17
113
Result Format
114
Module 20 - Decoder State
114
Input Data for Module 20
114
Table 10.18
114
Modules 21-27 - Decoding Result
116
Input Data for Modules 21
116
Table 10.19
116
Module 30 - Data Formatting
118
Parameters for Module 30
118
Table 10.20
118
Module 31 - Reading Gate Number
119
Module 32 - Reading Gate Time
119
Input Data for Module 31
119
Table 10.21
119
Input Data for Module 32
119
Module 33 - Code Position
120
Module 34 - Reading Reliability (Equal Scans)
120
Input Data for Module 33
120
Input Data for Module 34
120
Module 35 - Bar Code Length
121
Module 36 - Scans with Information
121
Input Data for Module 35
121
Input Data for Module 36
121
Module 37 - Decoding Quality
122
Module 38 - Code Direction
122
Input Data for Module 37
122
Input Data for Module 38
122
Module 39 - Number of Digits
123
Module 40 - Code Type
123
Input Data for Module 39
123
Input Data for Module 40
123
Module 41 - Code Position in the Swivel Range
124
Input Data for Module 41
124
Data Processing
125
Module 50 - Characteristics Filter
125
Table 10.32
125
Table 10.32
126
Module 51 - Data Filtering
127
Parameters for Module 51
127
Table 10.33
127
Identifier
128
Module 52 - Segmentation According to the EAN Process
128
Parameters for Module 52
128
Table 10.34
128
Module 53 - Segmentation Via Fixed Positions
129
Parameters for Module 53
129
Module 54 - Segmentation According to Identifier and Separator
132
Parameters for Module 54
132
Table 10.36
132
Module 55 - String Handling Parameters
134
Parameters for Module 55
134
Device Functions
135
Module 60 - Device Status
135
Module 61 - Laser Control
136
Parameters for Module 61
136
Table 10.40
136
Module 63 - Alignment
137
Input Data for Module 63
137
Output Data for Module 63
137
Module 64 - Oscillating Mirror
138
Parameters for Module 64
138
SWIO 1 and SWIO 2 Switching Inputs / Outputs
139
Parameters for Operating as an Output
139
Figure 10.4: Example 1: Start-Up Delay > 0 and Switch-On Time = 0
139
Figure 10.5: Example 2: Start-Up Delay > 0 and Switch-On Time > 0
139
Figure 10.6: Example 3: Start-Up Delay > 0 Switch-Off Signal Prior to Lapsing of the Start-Up Delay
140
Parameters for Operating as an Input
141
Figure 10.7: Start-Up Delay in Input Mode
141
Figure 10.8: Switch-On Time in Input Mode
141
Switch-On and Switch-Off Functions for Operation as an Output
142
Figure 10.9: Switch-Off Delay in Input Mode
142
Switch-On/Switch-Off Functions
142
Table 10.44
142
Input Functions for Operation as an Input
143
Module 70 - Switching Input/Output SWIO1
143
Input Functions
143
Table 10.45
143
Parameters for Module 70 - Input/Output 1
143
Module 71 - Switching Input/Output SWIO2
145
Parameters for Module 71 - Input/Output 2
145
Table 10.47
145
Module 74 - SWIO Status and Control
147
Input Data for Module 74 Input/Output Status and Control
147
Output Data for Module 74 Input/Output Status and Control
148
Table 10.49
148
Data Output
149
Module 80
149
Parameters for Module 80
149
Table 10.50
149
Reference Code Comparison
150
Module 81 - Reference Code Comparator 1
150
Parameters for Module 81 - Reference Code Comparison
150
Table 10.51
150
Module 82 - Reference Code Comparator 2
152
Parameters for Module 82 - Reference Code Comparison
152
Table 10.52
152
Module 83 - Reference Code Comparison Pattern 1
154
Parameter Module 83 - Reference Code Comparison Pattern
154
Table 10.53
154
Module 84 - Reference Code Comparison Pattern 2
155
Parameter Module 84 - Reference Code Comparison Pattern
155
Table 10.54
155
Special Functions
156
Module 90 - Status and Control
156
Input Data for Module 90 - Status and Control
156
Table 10.55
156
Module 91 - Autoreflact (Automatic Reflector Activation)
157
Parameters for Module 91 - Autoreflact
157
Table 10.56
157
Module 92 - Autocontrol
158
Parameters for Module 92 - Autocontrol
158
Table 10.57
158
Input Data for Module 92 - Autocontrol
158
Example Configuration: Indirect Activation Via the PLC
159
Task
159
Procedure
159
Sample Configuration: Direct Activation Via the Switching Input
161
Task
161
Procedure
161
Device Parameters for Example Configuration 2
161
Table 10.59
161
11 Diagnostics and Troubleshooting
163
General Causes of Errors
163
Interface Errors
163
Interface Error
163
Table 12.1
163
12 Type Overview and Accessories
165
Part Number Code
165
Type Overview BCL 304I
165
Connection Hood Accessories
166
Accessory Terminating Resistor
167
Accessory Connectors
167
Accessory USB Cable
167
Accessory Mounting Device
167
Reflector Accessories for Autoreflact
167
Table 13.4
167
Terminating Resistor for the BCL 304I
167
Connectors for the BCL 304I
167
Service Cable for the BCL 304I
167
Mounting Devices for the BCL 304I
167
Accessory Ready-Made Cables for Voltage Supply
168
Contact Assignment of PWR Connection Cable
168
Specifications of the Cables for Voltage Supply
168
Order Codes of the Cables for Voltage Supply
168
Accessory Ready-Made Cables for Bus Connection
168
General Information
168
PWR Cables for the BCL 304I
168
Table 13.9
168
Contact Assignments of PROFIBUS Connection Cable KB PB
169
Technical Data of Interface Connection Cables
169
Order Code Interface Connection Cable
170
Interface Connection Cable for the BCL 304I
170
Table 13.11
170
13 Maintenance
171
General Maintenance Information
171
Repairs, Servicing
171
Disassembling, Packing, Disposing
171
14 Appendix
172
Declaration of Conformity
172
Declaration of Conformity BCL 304I
172
ASCII Character Set
174
Bar Code Samples
178
Module 0.3
178
Bar Code Sample Labels (Module 0.3)
178
Module 0.5
179
Bar Code Sample Labels (Module 0.5)
179
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