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Summary of Contents for Leuze electronic BCL300i
- Page 1 BCL300i and BCL301i Bar code Readers T E C H N I C A L D E S C R I P T I O N...
- Page 2 Leuze electronic GmbH + Co. KG P.O. Box 1111, D- 73277 Owen Tel. +49(0) 7021/ 573-0, Fax +49(0)7021/ 573-199 info@leuze.de w.leuze.com Sales and Service Germany Sales Region North Sales Region South Sales Region East Phone 07021/573-306 Phone 07021/573-307 Phone 035027/629-106...
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Page 3: Table Of Contents
Standalone connectionBCL 300i ..................35 Networking - Leuze multiNet plusBCL 301i ..............36 Leuze multiScan....................... 36 Heater ..........................38 External parameter memory ................... 38 4.10 autoReflAct ........................39 4.11 Reference codes ......................39 4.12 autoConfig ........................40 Leuze electronic 300i \ BCL 301i... - Page 4 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i S/R1 L 102 (H) ...........63 5.5.11 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i S/R1 L 100 (H) ...........63 5.5.12 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i OL 100 (H) ..........64 300i \ BCL 301i Leuze electronic...
- Page 5 HOST / BUS IN for BCL 301i....................... 93 7.4.5 BUS OUT for the BCL 301i......................94 Leuze multiNet plus ......................95 7.5.1 Wiring the multiNet plus....................... 96 7.5.2 The BCL 301i as network slave....................97 Cable lengths and shielding ................... 97 Leuze electronic 300i \ BCL 301i...
- Page 6 ’Online’ commands for system control ..................123 11.1.3 ’Online’ commands for configuration of switching inputs/outputs..........124 11.1.4 ’Online’ commands for the parameter set operations..............127 Diagnostics and troubleshooting..............134 12.1 General causes of errors....................134 12.2 Interface errors....................... 134 300i \ BCL 301i Leuze electronic...
- Page 7 Disassembling, packing, disposing ................144 Appendix ......................145 15.1 Declaration of Conformity ..................... 145 15.2 ASCII character set ......................147 15.3 Bar code samples ......................151 15.3.1 Module 0.3 ..........................151 15.3.2 Module 0.5 ..........................152 Leuze electronic 300i \ BCL 301i...
- Page 8 "High Density" reading field curve for line scanner with deflection mirror ..........57 Figure 5.13: "High Density" reading field curve for oscillating-mirror scanners............58 Figure 5.14: Lateral "High Density" reading field curve for oscillating-mirror scanners..........58 300i \ BCL 301i Leuze electronic...
- Page 9 BCL 300i \ BCL 301i - Display ....................... 100 Figure 9.1: Connecting the SERVICE USB interface ....................102 Figure 9.2: The start page of the webConfig tool ..................... 104 Figure 9.3: Module overview in the webConfig tool....................105 Leuze electronic 300i \ BCL 301i...
- Page 10 Declaration of conformity BCL 300i \ BCL 301i ..................145 Figure 15.2: Connection hood / connector unit declaration of conformity ..............146 Figure 15.3: Bar code sample labels (module 0.3)..................... 151 Figure 15.4: Bar code sample labels (module 0.5)..................... 152 300i \ BCL 301i Leuze electronic...
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Page 11: General Information
You can find the Declaration of Conformity of the devices in the appendix of the manual on page 145. The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001. -
Page 12: Safety Notices
• Storage technology and materials handling, in particular for object identification on fast-moving transport systems • Pallet transport systems • Automobile sector • Omnidirectional reading 300i \ BCL 301i Leuze electronic... -
Page 13: Working Safely
CAUTION: Use of controls or adjustments or performance of procedures other than specified herein may result in hazardous light exposure. Leuze electronic 300i \ BCL 301i... -
Page 14: Figure 2.1: Attachment Of The Stick-On Labels With Warning Notices At The Bcl 300I \ Bcl 301I
300i \ BCL 301i Line scanner and M12 MS 3xx connection hood Warning: laser aperture Name plate Figure 2.1: Attachment of the stick-on labels with warning notices at the BCL 300i \ BCL 301i 300i \ BCL 301i Leuze electronic... -
Page 15: Fast Commissioning / Operating Principle
• The reading distance lies in the middle area of the reading field. • The bar code labels are of good print quality and have good contrast ratios. • You do not use high-gloss labels. • There is no direct sunlight. Leuze electronic 300i \ BCL 301i... -
Page 16: Electrical Connection Bcl 300I
- MS 300 hood with integrated M12 connectors Notice! The shielding connection is done via the M12 connector housing. Notice! The integrated parameter memory for the simple replacement of the BCL 300i is located in the MS 300. 300i \ BCL 301i Leuze electronic... -
Page 17: Figure 3.2: Bcl 300I - Mk 300 Terminal Hood With Spring-Loaded Terminals
The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed. Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary. Leuze electronic 300i \ BCL... -
Page 18: Figure 3.4: Bcl 300I - Ma 100 Terminal Box With Kb 301-3000 Cable Hood
The left side of the housing of the MA 100 features a metal bracket for connecting functional earth FE to the installation surface (e.g. metallic equipment). The MA 100 contains a shielding terminal for the shielding connection of the KB 301-3000. 300i \ BCL 301i Leuze electronic... -
Page 19: Figure 3.5: Bcl 300I - Kb 301-3000 Cable Hood
During standalone operation of the BCL 300i, the host interface of the superior system is connected to HOST/BUS IN. Please make certain that the correct interface is used on the superior system. The standard setting of the BCL 300i for the host interface is RS 232. Leuze electronic 300i \ BCL 301i... -
Page 20: Electrical Connection Bcl 301I
The bus is looped through the MS 301, i.e. the bus is not interrupted when the BCL 301i removed from the MS 301. The bus is terminated at BUS OUT via an external mounted terminating resistor (see chap- ter 13.5 "Accessory terminating resistor"). 300i \ BCL 301i Leuze electronic... -
Page 21: Figure 3.7: Bcl 301I - Mk 301 Terminal Hood With Spring-Loaded Terminals
The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed. Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary. Leuze electronic 300i \ BCL... -
Page 22: Figure 3.9: Bcl 301I - Ma 100 Terminal Box With Kb 301-3000 Cable Hood
KB 301-3000. The bus is terminated via slide switch T in the MA 100. If the termination is activated (slide switch T in the ON position), the downstream bus is dis- connected. 300i \ BCL 301i Leuze electronic... - Page 23 MS 301 (see chapter 13.5 "Accessory terminating resistor"); in the MA 100 and the MK 301, termination is activated by a switch. The device address is set in multiNet via the slide or rotary switch provided for this in the MA 100, MK 301 or MS 301. Leuze electronic 300i \ BCL 301i...
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Page 24: Starting The Device
Service mode flashes red Warning set red continuous light Error, device error BUS LED flashes green Initialization green continuous light Bus operation ok flashes red Communication error red continuous light Bus error 300i \ BCL 301i Leuze electronic... - Page 25 \ BCL 301i. Install this USB driver and please follow the instructions when doing so. Then, you can open the connection to the BCL through your Internet browser and perform the desired settings or tests. Leuze electronic 300i \ BCL...
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Page 26: Bar Code Reading
(PLC/PC). Please check the incoming data of the bar code information there. Alternatively, you can use a switching input for read activation (switching signal of a photoelectric sensor or 24VDC switching signal). 300i \ BCL 301i Leuze electronic... -
Page 27: Device Description
The interfaces (RS 232, RS 485 and RS 422) integrated in the various device models and the fieldbus systems (PROFIBUS DP, PROFINET-IO and Ethernet) offer optimum connec- tion to the superior host system. Leuze electronic 300i \ BCL 301i... -
Page 28: Characteristics Of The Bar Code Readers Of The Bcl 300I Series
The proven code fragment technology (CRT) enables bar code readers of the BCL 300i series to read bar codes with a small bar height, as well as bar codes with a damaged or soiled print image. 300i \ BCL 301i Leuze electronic... -
Page 29: Figure 4.2: Possible Bar Code Orientation
BCL 300i \ BCL 301i or external devices, such as a PLC. System, warning and error messages provide assistance in setup/troubleshooting during commissioning and read operation. Leuze electronic 300i \ BCL 301i... -
Page 30: Device Construction
KB 301-3000 cable hood with and buttons MA 100 terminal box Reading window Dovetail mounting and 4 mounting threads Line scanner with deflection mirror Figure 4.4: 300i \ BCL 301i device construction -line scanner with deflection mirror 300i \ BCL 301i Leuze electronic... -
Page 31: Figure 4.5: Bcl 300I \ Bcl 301I Device Construction - Oscillating-Mirror Scanner
KB 301-3000 cable hood with MA 100 terminal box Display, LEDs and buttons Dovetail mounting and 6 mounting threads Reading window Oscillating-mirror scanner Figure 4.5: 300i \ BCL 301i device construction - oscillating-mirror scanner Leuze electronic 300i \ BCL 301i... -
Page 32: Figure 4.6: Device Construction Ms 300/Ms 301 Hood With Integrated Connectors
(only MK 301) Mini-B type USB Connection side with service interface system plug for connection to 300i \ BCL 301i Figure 4.7: Device construction MK 300/MK 301 hood with integrated connectors 300i \ BCL 301i Leuze electronic... -
Page 33: Figure 4.8: Kb 301/3000 Cable Hood Device Construction
KB 301/3000 cable hood device construction MA 100 terminal box Terminal compartment with address switches and termination Slotted hole on both sides for fastening (grounding shoe on the left) Cable lead-throughs Figure 4.9: MA 100 terminal box device construction Leuze electronic 300i \ BCL 301i... -
Page 34: Reading Techniques
• with bar codes having very short bar lengths. • when the ladder code is turned out of the vertical position (tilt angle). • when the reading distance is large. Figure 4.10: Deflection principle for the line scanner 300i \ BCL 301i Leuze electronic... -
Page 35: Line Scanner With Oscillating Mirror
• when the bars of the bar code are printed perpendicular to the conveying direction ('picket fence arrangement'). • when reading stationary objects. • when a large reading field (reading window) has to be covered. Figure 4.11: Deflection principle for the line scanner with oscillating mirror add-on Leuze electronic 300i \ BCL 301i... -
Page 36: Raster Scanner (Raster Line)
• when the bars of the bar code are perpendicular to the conveying direction ('picket fence arrangement') • with bar codes with low height displacement • with very glossy bar codes Figure 4.12: Deflection principle for the raster scanner 300i \ BCL 301i Leuze electronic... -
Page 37: Standalone Connectionbcl 300I
MS 300 hood with integrated connectors, the MK 300 terminal hood or the KB 301-3000 cable hood together with the MA 100 terminal box are available. 300i KB 301-3000 MK 300 MS 300 MA 100 Figure 4.13: Standalone connectionBCL 300i Leuze electronic 300i \ BCL 301i... -
Page 38: Networking - Leuze Multinet Plusbcl 301I
In principle, networking occurs via a parallel connection of the individual RS 485 interfaces of the respective bar code scanners. Shielded, twisted pair conductors should be used for the Leuze multiNet plus. This allows a total network length of up to 1200m. 300i \ BCL 301i Leuze electronic... -
Page 39: Leuze Multiscan
Figure 4.15: Scanner arrangement with the multiScan function Notice! The multiScan function on the RS 485 interface is possible for minimum of 2 and a maximum of 32 devices! Leuze electronic 300i \ BCL 301i... -
Page 40: Heater
If the BCL is replaced with a new device, the new device takes on the settings of the old BCL from the hood with integrated connectors or terminal hood. This makes renewed configura- tion of the BCL unnecessary when it is replaced. 300i \ BCL 301i Leuze electronic... -
Page 41: Autoreflact
The BCL 300i \ BCL 301i can compare read bar codes with one and/or both reference codes and execute user-configurable functions depending on the comparison result. Leuze electronic 300i \ BCL 301i... -
Page 42: Autoconfig
BCL 300i \ BCL 301i. Afterward, bar codes with the same code type and number of digits are recognized and decoded. 300i \ BCL 301i Leuze electronic... -
Page 43: Specifications
Monochromatic graphical display, 128 x 32 pixel, with background lighting Keyboard (optional) 2 buttons LEDs 2 LEDs for power (PWR) and bus state (BUS), two-colored (red/green) Table 5.1: Specifications of the BCL 301i and BCL 300i line/raster scanners without heating Leuze electronic 300i \ BCL 301i... - Page 44 For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code). The BCL 300i \ BCL 301i bar code readers are designed in accordance with safety class III for supply by PELV (protective extra-low voltage). 300i \ BCL 301i Leuze electronic...
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Page 45: Oscillating-Mirror Scanner
Power consumption Max. 2.5W Mechanical data Weight 350g (without connection hood) 44 x 103 x 96mm (without connection hood) Dimensions (WxHxD) Table 5.3: Specifications of the BCL 301i and BCL 300i deflection-mirror scanners without heating Leuze electronic 300i \ BCL 301i... -
Page 46: Heating Models Of The Bar Code Readers
300i \ BCL 301i should be mounted so that it is thermally isolated. Electrical connection The required core cross section of the connection cable for the voltage supply must be at least 0.75 mm². 300i \ BCL 301i Leuze electronic... -
Page 47: Line Scanner / Raster Scanner With Heater
-20°C … +70°C Table 5.4: Specifications of the BCL 301i and BCL 300i line/raster scanners with heating 5.2.2 Oscillating-mirror scanner with heating Technical data same as for line scanner without heating with the following differences: Leuze electronic 300i \ BCL 301i... -
Page 48: Line Scanner / Raster Scanner With Deflection Mirror And Heating
Standard, M12 ready-made cable not usable (insufficient cable cross-section) Environmental data Operating temperature range -35°C … +40°C Storage temperature range -20°C … +70°C Table 5.6: Specifications of the BCL 301i and BCL 300i deflection-mirror scanners with heating 300i \ BCL 301i Leuze electronic... -
Page 49: Dimensioned Drawings
Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with KB 301-3000 Cable length: 3m Figure 5.2: Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with KB 301-3000 Leuze electronic 300i \ BCL 301i... -
Page 50: Dimensioned Drawing Of Line Scanner With / Without Heating
Specifications 5.3.3 Dimensioned drawing of line scanner with / without heating Optical axis Figure 5.3: Dimensioned drawing BCL 300i \ BCL 301i line scanner S…102 300i \ BCL 301i Leuze electronic... -
Page 51: Dimensioned Drawing Of Deflection Mirror Scanner With / Without Heating
5.3.4 Dimensioned drawing of deflection mirror scanner with / without heating Optical axis Deflection angle of the laser beam: ± 30° Figure 5.4: Dimensioned drawing BCL 300i \ BCL 301i deflection mirror scanner S…100 Leuze electronic 300i \ BCL 301i... -
Page 52: Dimensioned Drawing Of Oscillating-Mirror Scanner With / Without Heating
Dimensioned drawing of oscillating-mirror scanner with / without heating Optical axis Swivel angle of the laser beam: ± 20° Deflection angle of the laser beam: ± 30° Figure 5.5: Dimensioned drawing BCL 300i \ BCL 301i oscillating mirror scanner O…100 300i \ BCL 301i Leuze electronic... -
Page 53: Figure 5.6: Dimensioned Drawing Of Ms 3Xx Hood With Integrated Connectors / Mk 3Xx Terminal Hood
To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL. Figure 5.6: Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood Leuze electronic 300i \ BCL 301i... -
Page 54: Dimensioned Drawing Of Kb 301-3000 Cable Hood
To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL. Figure 5.7: Dimensioned drawing of KB 301-3000 cable hood 300i \ BCL 301i Leuze electronic... -
Page 55: Dimensioned Drawing Of Ma 100 Terminal Box
JP8 jumper, address range 0 … 15 / 16 … 31 BCL connection Shielding connection Terminal strip for the electrical connection Contact surface for FE Figure 5.8: Dimensioned drawing of MA 100 terminal box Leuze electronic 300i \ BCL 301i... -
Page 56: Reading Field Curves / Optical Data
Therefore, above all, the module of a bar code is decisive for the size of the reading field. Notice! A rule of thumb: The smaller the module of the bar code is, the smaller the maximum reading distance and reading field width will be. 300i \ BCL 301i Leuze electronic... -
Page 57: Raster Scanner
8 scan lines which vary depending on the reading distance from the raster aperture. Distance [mm] starting at the zero position Front scanner Deflection mirror scanner Table 5.7: Raster line cover as a function of the distance Leuze electronic 300i \ BCL 301i... -
Page 58: Reading Field Curves
Figure 5.10: Zero position of the reading distance Reading conditions for the reading field curves 2/5 Interleaved Bar code type 1:2.5 Ratio class A ANSI specification > 75% Reading rate Table 5.8: Reading conditions 300i \ BCL 301i Leuze electronic... -
Page 59: High Density (N) - Optics: Bcl 300I \ Bcl 301I S/R1 N 102 (H)
= 0,15 m = 0,2 -100 Reading distance [mm] Figure 5.12: "High Density" reading field curve for line scanner with deflection mirror The reading field curve applies for the reading conditions stated in table 5.8. Leuze electronic 300i \ BCL 301i... -
Page 60: High Density (N) - Optics: Bcl 300I \ Bcl 301I On 100 (H)
= 0,15 m = 0,2 -100 Reading distance [mm] Figure 5.14: Lateral "High Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 300i \ BCL 301i Leuze electronic... -
Page 61: Medium Density (M) - Optics: Bcl 300I \ Bcl 301I S/R1 M 102 (H)
= 0,5 -100 -150 Reading distance [mm] Figure 5.16: "Medium Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 300i \ BCL 301i... -
Page 62: Medium Density (M) - Optics: Bcl 300I \ Bcl 301I Om 100 (H)
= 0,3 m = 0,5 -100 -125 -150 Reading distance [mm] Figure 5.18: Lateral "Medium Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 300i \ BCL 301i Leuze electronic... -
Page 63: Low Density (F) - Optics: Bcl 300I \ Bcl 301I S/R1 F 102 (H)
= 0,5 -100 -150 -200 Reading distance [mm] Figure 5.20: "Low Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 300i \ BCL 301i... -
Page 64: Low Density (F) - Optics: Bcl 300I \ Bcl 301I Of 100 (H)
= 0,35 m = 0,5 -100 -150 -200 Reading distance [mm] Figure 5.22: Lateral "Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 300i \ BCL 301i Leuze electronic... -
Page 65: Ultra Low Density (L) - Optics: Bcl 300I \ Bcl 301I S/R1 L 102 (H)
-150 -200 -250 -300 Reading distance [mm] Figure 5.24: "Ultra Low Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 300i \ BCL 301i... -
Page 66: Ultra Low Density (L) - Optics: Bcl 300I \ Bcl 301I Ol 100 (H)
= 0,8 -100 -150 -200 -250 -300 Reading distance [mm] Figure 5.26: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 300i \ BCL 301i Leuze electronic... -
Page 67: Installation And Mounting
Save the original packaging for later storage or shipping. Notice! All BCL 300i \ BCL 301i are delivered with a protective cover on the connection side which must be removed before attaching a connection hood. Leuze electronic 300i \ BCL 301i... -
Page 68: Mounting The Bcl 300I \ Bcl 301I
Installation and mounting If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office. Observe the applicable local regulations when disposing of the packaging materials. Mounting the BCL 300i \ BCL... -
Page 69: Bt 56 Mounting Device
Clamp profile for fastening to round or oval pipes Ø 16 … 20mm All dimensions in mm A Rod holder, turnable 360° B Rods Ø 16 … 20mm Figure 6.3: BT 56 mounting device Leuze electronic 300i \ BCL 301i... -
Page 70: Figure 6.4: Mounting Example Of Bcl 300I \ Bcl 301I With Bt 56
Installation and mounting Figure 6.4: Mounting example of BCL 300i \ BCL 301i with BT 56 300i \ BCL 301i Leuze electronic... -
Page 71: Bt 59 Mounting Device
For further information, see the notices in chapter 6.3! Please refer to chapter 5.4 for the permissible minimum and maximum distances between the BCL 300i \ BCL 301i and the labels to be read. Leuze electronic 300i \ BCL 301i... -
Page 72: Device Arrangement
• The reading distance lies in the middle area of the reading field. • The bar code labels are of good print quality and have good contrast ratios. • You do not use high-gloss labels. • There is no direct sunlight. 300i \ BCL 301i Leuze electronic... -
Page 73: Avoiding Total Reflection - Line Scanner
(rear housing wall). The BCL 300i \ BCL 301i with deflection mirror should be Bar code mounted parallel to the bar code. Zero position Figure 6.7: Total reflection – line scanner Leuze electronic 300i \ BCL 301i... -
Page 74: Avoiding Total Reflection - Oscillating-Mirror Scanner
• Lowest possible chance of damage to the BCL 300i \ BCL 301i by mechanical collision or jammed parts. • Possible extraneous light (no direct sunlight or sunlight reflected by the bar code). 300i \ BCL 301i Leuze electronic... -
Page 75: Devices With Integrated Heating
α γ γ Figure 6.9: Reading angle for the line scanner α Tilt β Angle of inclination (Pitch) γ Skew γ In order to avoid total reflection, the skew should be greater than 10°. Leuze electronic 300i \ BCL 301i... -
Page 76: Cleaning
Remove all packaging remains, e.g. carton fibers or Styrofoam balls. In doing so, avoid leaving fingerprints on the front cover of the BCL 300i \ BCL 301i. Attention! Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. 300i \ BCL 301i Leuze electronic... -
Page 77: Electrical Connection
Additional connection accessories can be found in chapter 13. Attention! The BCL 300i does not fulfill protection class IP 65 until the connection hood has been screwed on. Minimum tightening torque of the housing connection screws on the connection hood 1.4Nm! Leuze electronic 300i \ BCL 301i... -
Page 78: Figure 7.1: Location Of The Electrical Connections
Location of the electrical connections Oscillating-mirror scanner Line scanner with deflection mirror Line scanner KB 301-3000 MK 300 MS 300 Cable Terminals M12 connector MA 100 Terminal box Figure 7.1: Location of the electrical connections 300i \ BCL 301i Leuze electronic... -
Page 79: Safety Notices For The Electrical Connection
Protection class IP 65 is not fulfilled until connectors or cable lead-throughs are screwed on and caps are installed! Attention! To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL. Leuze electronic 300i \ BCL 301i... -
Page 80: Electrical Connection Bcl 300I
The integrated parameter memory for the simple replacement of the BCL 300i is located in the MS 300. Notice! See chapter 5.3.6 "Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood" dimensioned drawing on page 51. 300i \ BCL 301i Leuze electronic... -
Page 81: Mk 300 Terminal Hood With Spring-Loaded Terminals
Remove approx. 78mm of the connection cable sheathing. 15mm of sheath of the shielded line must be freely accessible. ≈ 15 mm ≈ 55 mm ≈ 8 mm Figure 7.4: Cable fabrication for MK 300 terminal hood Leuze electronic 300i \ BCL 301i... - Page 82 Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary. Notice! See chapter 5.3.6 "Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood" dimensioned drawing on page 52. 300i \ BCL 301i Leuze electronic...
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Page 83: Ma 100 Terminal Box And Corresponding Kb 301-3000 Cable Hood
FE to the installation surface (e.g. metallic equipment). The MA 100 contains a shielding terminal for the shielding connection of the KB 301-3000. Notice! See chapter 5.3.8 "Dimensioned drawing of MA 100 terminal box" dimensioned drawing on page 53. Leuze electronic 300i \ BCL 301i... -
Page 84: Kb 301-3000 Cable Hood
During standalone operation of the BCL 300i, the host interface of the superior system is connected to HOST/BUS IN. Please make certain that the correct interface is used on the superior system. The standard setting of the BCL 300i for the host interface is RS 232. 300i \ BCL 301i Leuze electronic... -
Page 85: Electrical Connection Bcl 301I
The bus is looped through the MS 301, i.e. the bus is not interrupted when the BCL 301i removed from the MS 301. The bus is terminated at BUS OUT via an external mounted terminating resistor (See chap- ter 13.5 "Accessory terminating resistor"). Leuze electronic 300i \ BCL 301i... -
Page 86: Mk 301 Terminal Hood With Spring-Loaded Terminals
Mini-B USB socket (behind protective cap) Figure 7.8: 301i - MK 301 terminal hood with spring-loaded terminals Notice! The integrated parameter memory for simple exchange of the BCL 301i is located in the MK 301. 300i \ BCL 301i Leuze electronic... -
Page 87: Figure 7.9: Cable Fabrication For Mk 301 Terminal Hood
Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary. Notice! See chapter 5.3.6 "Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood" dimensioned drawing on page 52. Leuze electronic 300i \ BCL 301i... -
Page 88: Ma 100 Terminal Box And Corresponding Kb 301-3000 Cable Hood
The left side of the housing of the MA 100 features a metal bracket for connecting functional earth FE to the installation surface (e.g. metallic equipment). The MA 100 contains a shielding terminal for the shielding connection of the KB 301-3000. 300i \ BCL 301i Leuze electronic... -
Page 89: Network Operation Bcl 301I In The Leuze Multinet Plus
MS 301 (See chapter 13.5 "Accessory terminating resistor"); in the MA 100 and the MK 301, termination is activated by a switch. The device address is set in multiNet via the slide or rotary switch provided for this in the MA 100, MK 301 or MS 301. Leuze electronic 300i \ BCL 301i... -
Page 90: Detailed Description Of The Connections
Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection. 300i \ BCL 301i Leuze electronic... -
Page 91: Figure 7.1: Switching Input Connection Diagram Swio_1 And Swio_2
If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the bar code reader is, at the same time, configured as an output (and not as an input), the switching output malfunctions. Attention! The maximum input current must not exceed 8mA! Leuze electronic 300i \ BCL 301i... -
Page 92: Service - Usb Interface (Mini-B Type)
The entire connection cable must absolutely be shielded acc. to the USB specifications. Cable length must not exceed 3m. Use the Leuze-specific USB service cable (See chapter 13 "Type overview and acces- sories") for the connection and use a service PC to configure. 300i \ BCL 301i Leuze electronic... -
Page 93: Host / Bus In For Bcl 300I
RXD signal (RS 232) / RX- (RS 422) RXD/RX- yellow FE via FE via Functional earth (housing) thread screw fitting Spring-loaded terminals Table 7.3: Pin assignment HOST / BUS IN BCL 300i on the KB 301-3000 Leuze electronic 300i \ BCL 301i... -
Page 94: Figure 7.3: Bcl 300I - Pin Assignments - Host / Bus In As Rs 232
- Pin assignments - HOST / BUS IN as RS 422 Notice for connecting the RS 422 interface! Ensure adequate shielding. The entire connection cable must be shielded and earthed. The Rx+/Rx- and Tx+/Tx- wires must be stranded in pairs (Twisted Pair). 300i \ BCL 301i Leuze electronic... -
Page 95: Host / Bus In For Bcl 301I
RS 485 A - signal line RS485 A Functional earth / shield FE via FE via Functional earth (housing) thread screw fitting Spring-loaded terminals Table 7.4: Pin assignment HOST / BUS IN BCL 301i Leuze electronic 300i \ BCL 301i... -
Page 96: Bus Out For The Bcl 301I
BUS OUT socket or via the activation of the termination via a slide switch in the MK 301 or the MA 100. Notice! The bus front on the bus master (MA 31 or BCL 500i) is automatically terminated. 300i \ BCL 301i Leuze electronic... -
Page 97: Leuze Multinet Plus
RS 232 or RS 422) to a superior PLC control or to a computer, i.e. it "collects" the scanner data in the network and transmits it to an interface on the host computer. This reduces inter- face costs (CPs) and time spent programming the software. Leuze electronic 300i \ BCL... -
Page 98: Wiring The Multinet Plus
2 slave 3 slave n Figure 7.6: Leuze multiNet plus system topology Notice! Use the recommended connectors / sockets or the ready-made cables and terminating resistors (See chapter 13 "Type overview and accessories"). 300i \ BCL 301i Leuze electronic... -
Page 99: The Bcl 301I As Network Slave
1200m first BCL to the RS 485 conductors, stranded in pairs last BCL BCL – power Not necessary supply unit Not necessary Switching input Not necessary Switching output Table 7.6: Cable lengths and shielding Leuze electronic 300i \ BCL 301i... -
Page 100: Display Elements And Display
- initialization running green continuous light Device ok - bar code reading possible - self test successfully finished - device monitoring active green, briefly off - on Good read, successful reading - bar code(s) successfully read 300i \ BCL 301i Leuze electronic... - Page 101 Communication error - network error after initialization by the master (BCL 301i slave) red continuous light Network error - slave cannot transmit any more data to the master (BCL 301i slave). Leuze electronic 300i \ BCL 301i...
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Page 102: Display Bcl 300I \ Bcl 301I
= bus address of the BCL 301i • Adjustmode = alignment mode • Version = software and hardware version After the voltage is switched off/on, reading result is always displayed. The display is controlled via the two control buttons: 300i \ BCL 301i Leuze electronic... - Page 103 • 1st line: alignment mode display function • 2nd line: decoding quality in percent, e.g. 73% Version • 1st line: version display function SW: xxxxx HW: xxx • 2nd line: software and hardware version of the device Leuze electronic 300i \ BCL 301i...
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Page 104: Leuze Webconfig Tool
301i is connected via the PC -side USB interface by means of a standard USB cable, with 1 type A connector and 1 Mini-B type connector. Mini-B Figure 9.1: Connecting the SERVICE USB interface 300i \ BCL 301i Leuze electronic... -
Page 105: Installing The Required Software
Upon successful installation of the USB driver, an icon with the name Leuze Web Config automatically appears on the desktop. Notice! If the installation failed, contact your network administrator: The settings of the firewall used may need to be adjusted. Leuze electronic 300i \ BCL 301i... -
Page 106: Starting The Webconfig Tool
The individual parameters are – where useful – graphically displayed in order to better illustrate the meaning of the what are often perceived as abstract parameters. The result is an easy-to-use and practically-oriented user interface! 300i \ BCL 301i Leuze electronic... -
Page 107: Short Description Of The Webconfig Tool
The user interface of the webConfig tool is largely self-explanatory. 9.4.1 Module overview in the Configuration menu The adjustable parameters of the BCL 300i \ BCL 301i are clustered in modules in the Configuration menu. Figure 9.3: Module overview in the webConfig tool Leuze electronic 300i \ BCL 301i... - Page 108 During commissioning of the BCL 300i \ BCL 301i, it is recommended that the individual modules be configured in the order presented above. Further information on commissioning can be found in chapter "Commissioning and configuration" on page 107. 300i \ BCL 301i Leuze electronic...
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Page 109: Commissioning And Configuration
USB connection between the BCL 300i 301i and a PC/laptop. Notice! Notes on the use of the webConfig tool can be found in chapter 9 "Leuze webConfig tool" on page 102 Leuze electronic 300i \ BCL 301i... -
Page 110: Bcl 300I
• Code GS1 Data Bar OMNIDIRECTIONAL • Code GS1 Data Bar LIMITED • Code GS1 Data Bar EXPANDED Deviations from these settings must be set via the webConfig tool. See "Leuze webConfig tool" on page 102. 300i \ BCL 301i Leuze electronic... -
Page 111: Bcl 301I - Multinet Plus Slave
Deviations from these settings must be set via the webConfig tool. See "Leuze webConfig tool" on page 102. Notice! Permissible values for the network address in the Leuze multiNet plus are 1 … 31. Make certain that a different address is assigned to each multiNet plus participant. Leuze electronic 300i \ BCL 301i... -
Page 112: Additional Settings For The Bcl 300I And The Bcl 301I
The two possibilities for the latter are Standard (corre- sponds to the standard for the selected code type/symbology) and not Standard. Define at least one code type with the desired settings. • Via webConfig: Configuration -> Decoder 300i \ BCL 301i Leuze electronic... - Page 113 Configuration of up to 3 different sorting criteria. Sorting by physical data and content of the read bar codes. • Formatting of the data output for the HOST. • Formatting of the data output for the display. Leuze electronic 300i \ BCL 301i...
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Page 114: 10.3.2 Control Of The Decoding
• stop decoding after a maximum reading gate time • stop decoding via the completeness mode, if: • the maximum number of bar codes to be decoded has been decoded • a positive reference code comparison has taken place. 300i \ BCL 301i Leuze electronic... -
Page 115: 10.3.3 Control Of The Switching Outputs
Configure the connected switching outputs according to your requirements. To do this, first set the I/O mode to Output and then configure the switching behavior: • Via webConfig: Configuration -> Device -> Switching inputs/outputs Leuze electronic 300i \ BCL 301i... -
Page 116: Transmitting Configuration Data
301i (reconnect the voltage supply). The configuration is now imported from the external parameter memory of the connection hood and the BCL 300i \ BCL 301i is immediately operational without any further config- uration. 300i \ BCL 301i Leuze electronic... -
Page 117: Online Commands
Most online commands are acknowledged by the BCL 300i \ BCL 301i and any requested data returned. For commands that are not acknowledged, command execution can be observed or monitored directly on the device. Leuze electronic 300i \ BCL 301i... -
Page 118: 11.1.1 General 'Online' Commands
Software reset Command ’H’ Carries out a software reset. The device is restarted and reinitialized, Description leaving it in the same state as when the supply voltage is switched on. Parameter Acknowledgment ’S’ (start signal) 300i \ BCL 301i Leuze electronic... - Page 119 GS1 DataBar OMNIDIRECTIONAL ’14’ GS1 DataBar LIMITED ’15’ GS1 DataBar EXPANDED Number of digits of the read code Contents of the decoded label. A ↑ appears if the label was zzzzzz: not correctly read. Leuze electronic 300i \ BCL 301i...
- Page 120 EAN Addendum ’11’ Codabar ’12’ Code 93 ’13’ GS1 DataBar OMNIDIRECTIONAL ’14’ GS1 DataBar LIMITED ’15’ GS1 DataBar EXPANDED Contents of the decoded label. A ↑ appears if the label zzzzzz: was not correctly read. 300i \ BCL 301i Leuze electronic...
- Page 121 ’+’: Starts the adjustment mode. Parameter ’-’: Ends the adjustment mode. ’yyy_zzzzzz’ yyy: Reading quality in %. A high process availability is Acknowledgment ensured at read qualities > 75%. zzzzzz: Bar code information. Leuze electronic 300i \ BCL 301i...
- Page 122 ’1’ Invalid command ’2’ Insufficient memory for reference code ’3’ Reference code has not been saved ’4’ Reference code invalid Input = ’RS130678654331’ (Code 1 (1), RAM only (3), UPC (06), code Example information) 300i \ BCL 301i Leuze electronic...
- Page 123 After each reading via an ’RTy’ command, explicitly switch off the function again since failure to do so will interfere with other commands as well as prevent execution of a new ’RTx’ command. Leuze electronic 300i \ BCL 301i...
- Page 124 Defined reference code no. Acknowledgment ’1’ (Code 1) ’2’ (Code 2) Memory location for reference code ’0’ RAM+EEPROM, ’3’ RAM only Defined code type (see command ’CA’) Defined code information (1 … 63 characters) 300i \ BCL 301i Leuze electronic...
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Page 125: 11.1.2 'Online' Commands For System Control
The command deactivates decoding. This command can be used to deactivate the reading gate. Following deactivation, the read result is Description output. Because the reading gate was manually deactivated and, thus, no GoodRead criterion was met, a NoRead is output. Parameter Acknowledgment None Leuze electronic 300i \ BCL 301i... -
Page 126: 11.1.3 'Online' Commands For Configuration Of Switching Inputs/Outputs
(e.g., inverted logic and a state of High cor- responds to a voltage of 0V at the switching output). Parameter ’OA?’ ’OA S1=<a>;S2=<a>’ <a> State of the switching outputs ’0’ Acknowledgment ’1’ High ’I’ Configuration as switching input ’P’ Passive configuration 300i \ BCL 301i Leuze electronic... - Page 127 The logic state is output, i.e., an inverted logic is taken into account (e.g., inverted logic and a state of High corresponds to a voltage of 0V at the switching output). ’OD<a>’ Parameter <a> Selected switching output [1, 2], unit (dimensionless) Acknowledgment None Leuze electronic 300i \ BCL 301i...
- Page 128 ’OF [S1=<a>][;S2=<a>]’ <a> Function of the switching input/ output, unit [dimensionless]’ Parameter ’I Switching input ’O’ Switching output ’P’ Passive ’OF=<bb>’ <bb> Status acknowledgment ’00’ Acknowledgment ’01’ Syntax error ’02’ Parameter error ’03’ Other error 300i \ BCL 301i Leuze electronic...
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Page 129: 11.1.4 'Online' Commands For The Parameter Set Operations
’PS=<aa>’ <aa> Status acknowledgment, unit [dimensionless] ’00’ ’01’ Syntax error Acknowledgment ’02’ Impermissible command length ’03’ Reserved ’04’ Reserved ’05’ Reserved ’06’ Impermissible combination, source type - target type Leuze electronic 300i \ BCL 301i... - Page 130 <Address> Relative address of the data within the data set ’aaaa’ Four-digit, unit [dimensionless] <Data length> Length of the parameter data to be transferred ’bbbb’ Four-digit, unit [length in bytes] <BCC> Check sum calculated as specified under BCC type 300i \ BCL 301i Leuze electronic...
- Page 131 Impermissible number of data requested ’06’ Requested data does not (any longer) fit in the transmis- sion buffer ’07’ Impermissible address value ’08’ Read access after end of data set ’09’ Impermissible QPF data set type Leuze electronic 300i \ BCL 301i...
- Page 132 Relative address of the data within the data set ’aaaa’ Four-digit, unit [dimensionless] <P.value> Parameter value of the -bb- parameter stored at this address. The parameter set data is converted from HEX format to a 2-byte-ASCII format for transfer. 300i \ BCL 301i Leuze electronic...
- Page 133 Command ’PD’ ’PS=<aa>’ <aa> Status acknowledgment, unit [dimensionless] ’0’ No difference Acknowledgment ’1’ Syntax error negative ’2’ Impermissible command length ’6’ Impermissible combination, parameter set 1 and parameter set 2 ’8’ Invalid parameter set Leuze electronic 300i \ BCL 301i...
- Page 134 <P.value> Parameter value of the -bb- parameter stored at this address. The parameter set data is converted from HEX format to a 2-byte-ASCII format for transfer. <BCC> Check sum calculated as specified under BCC type 300i \ BCL 301i Leuze electronic...
- Page 135 Impermissible value for checksum type Acknowledgment ’04’ Invalid check sum received ’05’ Impermissible data length ’06’ Invalid data (parameter limits violated) ’07’ Invalid start address ’08’ Invalid parameter set ’09’ Invalid parameter set type Leuze electronic 300i \ BCL 301i...
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Page 136: Diagnostics And Troubleshooting
Avoid EMC coupling caused by power cables laid parallel to device lines. Check max. network expansion as a function • Overall network expansion of the max. cable lengths exceeded Table 12.2: Interface error 300i \ BCL 301i Leuze electronic... - Page 137 Customer data (please complete) Device type: Company: Contact partner / department: Phone (direct): Fax: Street / No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic 300i \ BCL 301i...
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Page 138: Type Overview And Accessories
Oscillating-mirror scanner Integrated fieldbus technology RS 232/RS 422 (standalone) RS 485 (multiNet Slave) Interface PROFIBUS DP ETHERNET TCP/IP, UDP PROFINET-IO RT BCL Bar code reader Table 13.1: Part number codeBCL 300i \ BCL 301i 300i \ BCL 301i Leuze electronic... -
Page 139: Bcl 300I
M optics, display and heating 50116187 300i O F 100 D H with F optics, display and heating 50116181 300i O L 100 D H with L optics, display and heating 50116184 Table 13.2: Type overview BCL 300i Leuze electronic 300i \ BCL 301i... -
Page 140: Bcl 301I
M optics, display and heating 50116280 301i O F 100 D H with F optics, display and heating 50116274 301i O L 100 D H with L optics, display and heating 50116277 Table 13.3: Type overview BCL 301i 300i \ BCL 301i Leuze electronic... -
Page 141: Connection Hood / Terminal Box Accessories
301i 13.9 Reflector accessories for autoReflAct Type designation Description Part no. Reflective tape no. 4 / Reflective tape as reflector for autoReflAct operation 50106119 100 x 100 mm Table 13.9: Reflector for autoReflAct operation Leuze electronic 300i \ BCL 301i... -
Page 142: 13.10 Accessory Ready-Made Cables For Voltage Supply
50104557 length 5m, not shielded M12 socket for PWR, axial plug outlet, open cable end, cable K-D M12A-5P-10m-PVC 50104559 length 10m, not shielded Table 13.10: PWR cables for the BCL 300i \ BCL 301i 300i \ BCL 301i Leuze electronic... -
Page 143: 13.11 Accessory Ready-Made Cables For Bus Connection
B (P) M12 connector (B-coded) Shielding contact via connector housing! 1 Conductor with insulation red 2 Conductor with insulation green 3 Drain wire 4 Fibrous fleece Figure 13.11: Cable configuration multiNet plus connection cables Leuze electronic 300i \ BCL 301i... -
Page 144: 13.11.3 Contact Assignment Rs 232, Connection Cable Kb Ssi/Ibs
Cable length 5m 50104180 KB PB-10000-BA Cable length 10m 50104179 KB PB-15000-BA Cable length 15m 50104178 KB PB-20000-BA Cable length 20m 50104177 Table 13.12: Interface connection cable for the BCL 300i \ BCL 301i 300i \ BCL 301i Leuze electronic... - Page 145 KB SSI/IBS-15000-BA Cable length 15m 50104169 KB SSI/IBS-20000-BA Cable length 20m 50104168 KB SSI/IBS-25000-BA Cable length 25m 50108447 KB SSI/IBS-30000-BA Cable length 30m 50108446 Table 13.12: Interface connection cable for the BCL 300i \ BCL 301i Leuze electronic 300i \ BCL 301i...
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Page 146: Maintenance
Contact your Leuze distributor or service organization should repairs be required. The addresses can be found on the inside of the cover and on the back. Notice! When sending devices to Leuze electronic for repair, please provide an accurate description of the error. 14.3... -
Page 147: Appendix
Appendix Appendix 15.1 Declaration of Conformity Figure 15.1: Declaration of conformity BCL 300i \ BCL 301i Leuze electronic 300i \ BCL 301i... -
Page 148: Figure 15.2: Connection Hood / Connector Unit Declaration Of Conformity
Appendix Figure 15.2: Connection hood / connector unit declaration of conformity 300i \ BCL 301i Leuze electronic... -
Page 149: Ascii Character Set
CANCEL Invalid END OF MEDIUM End of medium SUBSTITUTE Substitution ESCAPE Escape FILE SEPARATOR File separator GROUP SEPARATOR Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point Leuze electronic 300i \ BCL 301i... - Page 150 Number Number COLON Colon SEMICOLON Semicolon < LESS THAN Less than EQUALS Equals > GREATER THAN Greater than QUESTION MARK Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter 300i \ BCL 301i Leuze electronic...
- Page 151 CLOSING BRACKET Closing bracket CIRCUMFLEX Circumflex UNDERSCORE Underscore ‘ GRAVE ACCENT Grave accent Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic 300i \ BCL 301i...
- Page 152 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter OPENING BRACE Opening brace VERTICAL LINE Vertical line CLOSING BRACE Closing brace TILDE Tilde DELETE (RUBOUT) Delete 300i \ BCL 301i Leuze electronic...
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Page 153: Bar Code Samples
Code type 10: EAN 13 Add-on SC 0 77889 abcde Code type 08: EAN 128 1 122334 455666 Modul 0,3 Code type 13: GS1 DataBar OMNIDIRECTIONAL leuze Figure 15.3: Bar code sample labels (module 0.3) Leuze electronic 300i \ BCL 301i... -
Page 154: Module 0.5
9876 5430 Code 128 Modul 0,5 Code type 10: EAN 13 Add-on SC 2 44332 fghij Code type 08: EAN 128 Modul 0,5 0 099887 766550 LEUZE Figure 15.4: Bar code sample labels (module 0.5) 300i \ BCL 301i Leuze electronic...