Scheduled And Programmed Maintenance Inspection Report - Genie GTH-636 Maintenance Manual

Model
Serial number
Inspected by (print)
Scheduled Maintenance:
Inspection Type
Q = quarterly or frequent
inspections
A = annual inspections
If any inspection receives an "N," tag and remove the machine from service, repair and re-inspect it. After repair, place a "R" in the box.
Drive Chassis
Inspect the Tires, Wheels and Lug Nut Torque
Mechanicals and Hydraulics
Inspect the Fuel and Hydraulic Tank Cap Venting
Systems
Visual Inspection of the Hydraulic Oil
Replace Hydraulic Tank Return Filter Element
Replace the Cab Air Intake Filter (if equipped)
Electrical
Battery Inspection
Inspect the Electrical Wiring
Powertrain
Check the Exhaust System
Inspect the Engine Air Filter
Lubricate the Driveshaft
Boom(s) and Fork
Check the Boom Wear Pads
Inspect the Fork Level and Aux. Hydraulic Hoses
Inspect and Lubricate the Sequencing Chains -
GTH-636, 1256, 1544, 844, 1056
Inspect the Forks
Adjust the Boom Chains - GTH-636, GTH-844
Adjust the Boom Chains - GTH-1056
Adjust the Boom Chains - GTH-1256, GTH-1544
Functions and Controls
Check for Open Bulletins and Owner Registration
Part No. 1272858
Scheduled and Programmed
Maintenance Inspection Report – Telehandlers
Hour meter
Inspector company
Inspector signature
Legend Make copies of this report to use for
each inspection.
Y = yes, acceptable
Select the appropriate procedures
N = no, remove from
for the type of inspection(s) to
service
perform.
R = repaired
∅ = not applicable
Intervals
Q-6
Intervals
Q-8
Q-9
A-5
A-6
Intervals
Q-2
Q-3
Intervals
Q-5
Q-10
Q-11
Intervals
Q-4
Q-7
Q-12
A-1
A-2
A-3
A-4
Intervals
Q-1
Genie Telehandlers Maintenance Manual
Q A
Commissioning
Perform 50 Hour Service
Q A
Engine Maintenance - 50 HRS
150 Hour Service
Programmed Maintenance - Under 1000 HRS
∅
Lubricate the Boom
∅
Deutz Engine Maintenance – Under 1000 HRS
Q A
Perkins Engine Maintenance – Under 1000 HRS P0-3
John Deere Engine Maintenance – Under 1000
HRS
Axle Maintenance – Under 1000 HRS
Q A
Transmission Maintenance – Under 1000 HRS
Programmed Maintenance
All models
Engines - all models, 1000 HRS
Q A
Transmissions - all models, 1000
HRS
Axles - all models, 1000 HRS
Engines - all models, 2000 HRS
Test or Replace the Hydraulic Oil
∅
∅
Engines - all models, 3000 HRS
∅
Engines - all models, 4000 HRS
∅
Engines - all models, 6000 HRS
Q A
Engines - all models, 12000 HRS
Date
Machine owner
Programmed Maintenance:
Programmed maintenance will be completed based
on machine hours. This program includes the
onetime or commissioning procedures for new
products. The onetime procedures will be completed
at 50 or 150 hours.
C-1
C-2
C-3
Perform every: 1
P1-1
P1-2
P1-3
P2-1
P2-2
P3-1
P4-1
P6-1
P12-1
September 2016
50 150
∅
∅
∅
Status Enter
Hours
P0-1 8
P0-2
P0-4
P0-5
P0-6
Hours are in thousands
2 3 4 6 12
∅ ∅ ∅ ∅ ∅
∅ ∅ ∅ ∅ ∅
∅ ∅ ∅ ∅ ∅
∅ ∅ ∅ ∅ ∅
∅ ∅ ∅ ∅ ∅
∅ ∅ ∅ ∅ ∅
∅ ∅ ∅ ∅ ∅
∅ ∅ ∅ ∅ ∅
∅ ∅ ∅ ∅ ∅
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