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Remak AERO MASTER XP Series Installation And Operating Instructions Manual

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Summary of Contents for Remak AERO MASTER XP Series

  • Page 1 Air Handling Units AERO MASTERXP...

  • Page 2: Table Of Contents

    We recommend metal parts be scrapped and other parts be disposed of in accordance with separated waste regulations.  Further information can be found in the AeroMaster Catalogue and in the AeroCAD designing software.  Up-to-date version of this document is available at website www.remak.eu...

  • Page 3: Application, Operating Conditions And Construction

    Air Handling units AeroMaster XP Application, Operating Conditions and Construction Manufacturer‘s Notification Panels which are expected to enable occasional service access to the internal built-in assemblies are provided with grab handles to make AeroMaster air-handling units are manufactured in accordance handling easier.

  • Page 4: Goods Despatch

    Goods Despatch Furthermore, the type plate includes the technical parameters of the  XPXB 17 and XPXB 22 sections of plate heat exchanger with a given section. The user must ensure that every marking on the unit 150 mm high base frame are not dispatched on a pallet but are components will be readable and intact.
  • Page 5 Air Handling units AeroMaster XP Goods Despatch Figure 5 – Base frame configuration Section block Detail B, scale base frame An example of the air-handling unit with a rotary heat C+65 exchanger and blocks of sections 32,5 32,5 12 - 3 Air flow direction Air flow direction * The gap size is given by the sealing used and section connection design.

  • Page 6: Rotary Heat Exchanger Transport

    Installation Rotary Heat Exchanger Transport Installation Site Increased attention must be paid to the safety of persons as well The surface of the site for the air-handling unit installation must be as of the product when handling the rotary heat exchanger, which levelled and flat.

  • Page 7: Identification Of Air-Handling Unit Components

    Air Handling units AeroMaster XP Installation entification of Air-Handling Unit  25x50 profile connecting frame Components Each section connection is created by the same profiles with through holes for special screws (for the installation procedure, see page 45). The association of sections to the purchase order number is indicated The connection is accessible from inside the unit and there is no need on the type plate of each section, i.e.

  • Page 8: Installation Of Covering Roof

    Installation Installation of Covering Roof Figure 11 – Covering of roof joints An air-handling unit installed outside must be protected by a covering roof against water penetration. Below, you will find the installation procedure for the joint-less covering roof equipped with weather moulding, which is delivered as an accessory.

  • Page 9: Plate Heat Exchanger

    Air Handling units AeroMaster XP Installation Plate Heat Exchanger Attention! A rotary heat exchanger is one of the most expensive components The XPXK plate heat exchanger in the air-handling assembly; poor and/or incorrect installation can sections intended for outdoor Figure 14 result in costly repairs.

  • Page 10: Connection Of Heat Exchangers

    Connection of Heat Exchangers Water and Glycol Heat Exchangers Connecting fittings of sections with covered feeds must be insulated and suitable grommets or sealing must be used to seal the passages The connections of heating and cooling media feeds must be through the unit‘s casing.

  • Page 11: Condensate Drainage

    Air Handling units AeroMaster XP Connection of Heat Exchangers  100 °C hot and heavily mineralized water is drained from the Table 4 – External connecting dimensions of direct steam humidifier. evaporators in mm (1/2 : 1/2 connections)  The following minimum distances (distances between the steam Series Inlet 1 (1/2) Inlet 2 (1/2)

  • Page 12: Other Connections

    Other Connections Before starting the wiring, check the following: Figure 20 – Condensate draining  Conformity of the power supply parameters with the data on the Siphon - positive pressure Siphon - negative pressure Siphon - negative pressure type plate of the connected section. (with a disconnecting trap) ...

  • Page 13: Wiring Diagrams - Electric Heaters

    Air Handling units AeroMaster XP Other connections Schemes of electric wiring – motors of fans Three-phase asynchronous motor with thermistors Three-phase asynchronous two-speed motor with thermistors U1,V1,W1,PE U1,V1,W1,PE - clamps of 1. winding of triple-phase double - clamps of triple-phase motor power supply. speed motor power supply.
  • Page 14 Other connections Single-phase asynchronous motor (up to 0.75 kW) with thermistors controlled by the three-phase frequency inverter (except Danfoss FC051 frequency inverter, IP21, (up to 0.75 kW), Modbus) U1, V1, W1, PE1 - power supply clamps of the triple-phase single speed motor 3ph.-400V/50Hz K1, K2 –...
  • Page 15 Air Handling units AeroMaster XP Other connections Electric heater XPNE ../..S P= 60-75 kW Electric heater XPNE ../..S P= 90-126 kW U1,V1,W1,PE,N U1,V1,W1,PE,N - clamps of first power supply of electric heater. 3f-400V/50Hz - clamps of first power supply of electric heater. 3f-400V/50Hz U2,V2,W2,PE,N U2,V2,W2,PE,N - clamps of second power supply of electric heater.

  • Page 16: Electric Equipment Wiring

    Start-Up Preparation and Commissioning Commissioning Water and Glycol Heater Sections  Check the condition of the heat-exchange surface. The air-handling unit may be commissioned only by a properly quali-  Check the condition of the inlet and outlet piping. fied person. Prior to first start-up of the air-handling unit, an inspec- ...

  • Page 17: Operating Checks And Service Regulations

    Air Handling units AeroMaster XP Operating Checks and Service Regulations Checking During the First Start-Up Unit Operation Screening Checks  Check the proper direction of the impeller rotation following the Průběžné provozní kontroly klimatizační jednotky se provádí vizuální direction of the arrow on the impeller or fan casing. a poslechovou kontrolou jedenkrát týdně...
  • Page 18 Operating Checks and Service Regulations  Basic items of the service inspection: Fan Inspection - Cleaning of the external casing, covering parts and roofs of the air-  Check the impeller for cleanliness. handling unit (see the chapter Cleaning)  Check the impeller for integrity and free rotation - Cleaning of inlet and outlet chambers ...
  • Page 19 Air Handling units AeroMaster XP Operating Checks and Service Regulations Table 5 – Belt tensioning forces Table 7 – Pulley alignment tolerances Misalignment type Max. Misalignment range Recommended force Belt Small pulley to deflect the belt [N]* profile diameter Angular 0,25°...
  • Page 20 Operating Checks and Service Regulations Figure 26 – Bearing lubricating intervals Maintenance and lubricating of ADH-RDH double -inlet fans equipped with a spiral fan casing and belt service hours drive All maintenance operations and lubrication must be performed using suitable tools and implements. First check the bearings by listening to them.
  • Page 21 Air Handling units AeroMaster XP Operating Checks and Service Regulations Table 7 – Bag, compact and paper board filters – dimensions (mm) and number M6-F9 filters G3, G4 filters M5, F7, F8, F9 filters Replacement bag Replacement filter kit compact filter kit XP 04 XPNS04/xx * XP 04...
  • Page 22 Insert air filter textile replacement Figure 29 – Release of clamping bars Figure 30 – Old textile removal Figure 31 – New textile insertion Figure 32 – Interlacing and stretching Figure 33 – Installation finishing Figure 34 – Proper installation check...
  • Page 23 Air Handling units AeroMaster XP Operating Checks and Service Regulations Steam Generator Check  Check the functionality.  Check the rotor for cleanliness. All prescribed checks are included in the Installation Instructions  Check the sealing brushes for tightness. attached to the steam generator. Please follow these instructions, ...

  • Page 24: Spare Parts And Service

    Spare parts are not included in the air-handling unit delivery. If any Information for disposal spare parts are needed, they can be ordered from REMAK a.s. or the in other countries outside EU regional distributor. In your order, specify the unit serial or purchase order number, and the parts needed.

  • Page 25: Complementary Information

    Air Handling units AeroMaster XP XPRJ and XPRF Sections XPRJ (for control system built-in assembly) XPRF (for frequency converter/s) Basic Data (ČSN EN 60439-1) Figure 1 - control system assembly section Chamber inner ventilating aperture  Classification: One-chamber covered case equipped equipped with a filter insert (outlet) with solid parts intended for a particular use.

  • Page 26: Integrated Cooling Section

    (installation holes ready for the factory). Integrated Cooling Section Separate documentation is delivered with this section. Th is documen- Figure 1 – Integrated Cooler Section tation is available to download form at our website: www.remak.eu...
  • Page 27 Air Handling units AeroMaster XP XPRJ and XPRF Sections Section Description Electrical wiring, interconnection of individual parts, initial inspection, operation and maintenance must be performed in accordance with The case for built-in electrical elements is integrated into the 1000 applicable standards and regulations. mm long modular XP through section.
  • Page 28 XPRJ and XPRF Sections Figure 2 - Section cable departures Figure 3 – Cabling inside of the box Cables leading into the section through cable Unused cable grommets must be blinded. Recommended run of cables in the cable trench. Lockable main switch with a terminal box to connect the main power supply on the XPRJ section panel.

  • Page 29: Xptg Section

    Air Handling units AeroMaster XP XPRJ and XPRF Sections Safety Labelling Firmly adjusted heat element thermostat equipped with a bimetal sensor. Opening contact 15 °C (closing at 5 °C) Closing contact 50 °C The service door and removable cover are labelled with a lightening bolt (opening 40 °C) –...
  • Page 30 XPTG section (Gas Heater) Gas Heater Section Start-Up The gas heater is a special gas device which is characterized by a special activation procedure (commissioning). After completing the air-handling unit installation, it is necessary to place a separate order for the gas burner activation with the gas heater manufacturer or their representative.

  • Page 31: Xpxb 28/Bs Plate Heat Exchanger Section

    Air Handling units AeroMaster XP XPXB 28/BS Plate Heat Exchanger Section Additional installation of the heat exchanger block The heat plate heat exchanger section is delivered without the plate exchanger, bypass damper or bypass sheets installed. Figure 1 - XPXB 28/BS plate heat exchanger section Bypass sheets Sealing Plate exchanger...
  • Page 32 XPXB 28/BS Plate Heat Exchanger Section Figure 3 – Air-handling unit top view Bypass damper Bypass sheets Plate Heat Exchanger Installation Figure 4 Figure 5  Dismount side panels and panels with handles (see figure # 2).  Loosen upper screws of braces and connecting frames (see figures # 4, 5 and 6).

  • Page 33: Xpxr Regeneration Exchanger Section

    Air Handling units AeroMaster XP XPXR Regeneration Exchanger Section Handling and Transport Rotary regenerative heat exchangers are used for heat recovery, and Increased attention must be paid to the safety of persons as well as of are designed to transfer heat (non-hygroscopic version), or to transfer the product when handling the rotary heat exchanger, which due to its humidity (hygroscopic version) while simultaneously maintaining the dimensions (tall and narrow), weight and high centre of gravity is very...
  • Page 34 XPXR Regeneration Exchanger Section If this is not enabled by the air-handling unit assembly arrange-  Depressing the brushes to 1.5 mm (i.e. the distance of the brush ment, the air-handling assembly must be designed so that the heat plastic bar from the face sheet). exchange can be pushed out from the air-handling assembly.
  • Page 35 Air Handling units AeroMaster XP XPXR Regeneration Exchanger Section Figure 4 – Heat Exchanger Wiring Diagram FIA Controller XPFM Control No control U, PE, N U, PE, N - Power supply section terminals of - Power supply section terminals of the heat exchanger with autonomous the heat exchanger with frequency control 1f-230/50Hz...
  • Page 36 XPXR Regeneration Exchanger Section Figure 5 – methods of exchanger rotor cleaning Figure 6 – Access to the rotor shaft bolt PH 1 PH 1 Compressed air can only remove dry, fibrous or larger particles. Step 1: Material loosened during cleaning must be constantly removed from Release and remove the cover of the bolt;...
  • Page 37 Air Handling units AeroMaster XP XPXR Regeneration Exchanger Section Note: Th e panel with interconnecting box can only be released, not Belt Replacement removed from the heat exchanger frame. Th e rotary heat exchanger If damaged or broken, the driving belt must be replaced with a new must be disconnected from the power supply! one.

  • Page 38: Stacks Of Aeromaster Xp Air Handling Unit Sections

    Stacks of AeroMaster XP Air Handling Unit Sections Recommended unloading procedure of stacks of AeroMaster XP air handling unit sections from a truck and their dismantling Stacks of XP sections can be unloaded from a truck using a forklift truck and placed on a flat floor. Then remove the protecting foil, fastening strips and cardboard, and follow the instructions below.

  • Page 39: Aeromaster Xp Air Handling Unit Adjustable And Fixed Feet

    Air Handling units AeroMaster XP AeroMaster XP Air Handling Unit Adjustable and Fixed Feet Adjustable legs are used for the base frame height of 300mm and 400mm. When levelling the unit due to floor unevenness or other reasons, the base frame height off-set must not exceed -20 mm to +5 mm. The adjustable legs are provided with a levelling nut and joint. To ensure the unit’s stability, the leg declination must not exceed 10°.

  • Page 40: Removing The Transport Brace

    Removing the transport brace Procedure of removing transport brace Th e transport brace is mounted externally on AeroMaster XP 10, 13, and 17 units, on the side panels of a length of 1250 mm and more, for AeroMaster XP units 22 and 28, then all the side panels of size 1000 mm or more.

  • Page 41: Air Flow Rate Determination For Fans With Overhung Impeller

    Air Handling units AeroMaster XP Air Flow Rate Determination for Fans with Overhung Impeller After installing and commissioning the equipment air flow may be checked or possibly adjusted using simple method for measuring at diffuser. This method eliminates to some extent errors in results determined by speed measurements in a wind tunnel, which are caused mainly by turbulent and non-linear air flow.

  • Page 42: Automatic Backup Of Fan Motors

    Automatic Backup of Fan Motors REMAK Control Systems for Backed-Up Air- A fan section, respectively a built-in fan assembly, with a backup motor (drive) for the "backup" function is equipped with two motors situated in one Handling Units fan section; each motor belt drive leads to the common shaft of the fan. The...

  • Page 43: Compact Version Of Air-Handling Units

    Air Handling units AeroMaster XP Compact version of Air-Handling Units Dimensions and weights D I M E NSI O NS A N D W E I G H T S B1=B3 (mm) (kg) XP 04 1250 1200 1480 2600 150/300/400 XP 06 1500 1500...
  • Page 44 Compact version of Air-Handling Units Basic components Inlet – outlet air Inlet – fresh air Outlet - relief air (upward variant Outlet – inlet air (sideward variant) Outlet – inlet air Removable panel (sideward variant) Service door with closures and hinges Base frame (150, 300, 400 mm) Connection necks of heat exchangers...
  • Page 45 Air Handling units AeroMaster XP Compact version of Air-Handling Units Compact unit accessories Damper actuator (SR) Pressure diff erence Pressure sensor diff erence sensor Damper actuator (SR) Damper actuator frequency frequency inverter inverter Damper actuator NS130R anti- (SR) freeze protec- tion sensor Anti-freeze sensor Plastic...
  • Page 46 Compact version of Air-Handling Units Connection of Blocks Th e block connection is performed according to the fi gure below. When connecting the blocks follow the chapter "Connection of the Unit’s Sec- tions (see page 7, pictures 9 a 10). Figure 1 –...

  • Page 47: Air-Handling Units Modified For Clean Plants And Health Service

    Air Handling units AeroMaster XP Air-handling units modifi ed for clean plants and health service Section connection Figure 2 – Sealing at the connection point of the  condensate drainage trays Th e sections can be assembled together by connecting their base frames and connecting the respective sections.
  • Page 48 Air-handling units modifi ed for clean plants and health service 2 2 2  Non-sliding fi lter assembly for XP 04, XP 06 and XP10 Figure 5 – Removal of fi lter insert equipped with a solid frame (XP04 – XP10) ...
  • Page 49 These Installation and Operating Instructions (as a whole or a part) must not be printed or copied without prior written permission from REMAK a. s., Zuberská 2601, Rožnov pod Radhoštěm, Czech Republic. These „Installation and Operating Instructions“ are the sole property of REMAK a.
  • Page 50 REMAK a.s. Zuberská 2601, 756 61 Rožnov pod Radhoštěm, tel.: +420 571 877 778, fax: +420 571 877 777, email: remak@remak.eu, internet: www.remak.eu...

This manual is also suitable for:

Aero master xp 13Aero master xp 10Aero master xp 04Aero master xp 06Aero master xp 17Aero master xp 28 ... Show all

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