Remak X Series Installation And Operating Instructions Manual

Modular air-handling units

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Modular air-handling units
X
Series

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Summary of Contents for Remak X Series

  • Page 1 Modular air-handling units Series...
  • Page 2: Table Of Contents

    Any changes or modifications to individual components of the REMAK X series air- handling units which could affect their safety and proper functioning are forbidden. Before installing and using the REMAK X series air handling units, it is necessary to familiarize yourself with and observe ...
  • Page 3: Use And Operating Conditions

     Each latch-hinge is equipped with a simple locking function REMAK series X air-handling units can be used without any against accidental opening i.e. with a hex key lock, which additional measures in normal environments (IEC 60364- locks the latch-hinge against tilting (see Fig.
  • Page 4: Unit Access Side

    Fig. 3 – transport leg and its disassembly Fig. 1 – unit access side options top view air stream direction REMAK X series transport blocks are packed in PE foil,  and if appropriate, provided with cardboard and polystyrene LEFT configuration RIGHT configuration protection.
  • Page 5: Storage Conditions

     check of the rotary parts free rotation (fans, dampers,  Sections of air-handling units REMAK X series may only rotary heat exchanger) disassembly of the block transport be stored in their operational position. legs (see chapter “Transport”...
  • Page 6: Rotary Heat Exchanger/Regenerator Section (Rov)

     ATTENTION: If the misalignment prevents the free rotor spinning , the rotor must be re-centered - contact the Remak service. Base legs installation Fig. 10 – Rotary heat exchanger with(out) head panels  By virtue of safety and transport, the fixed or adjustable...
  • Page 7 Modular air-handling units, Series X Unit blocks assembly  Burner being operated outdoors in the temperature Fig. 11 – inner/outer position of self- aligning connectors range 0 °C up to -20 °C must be equipped with cover and a outer position of inner position thermostatically controlled heating cable has to be installed.
  • Page 8: The Condensate Drainage

    Unit blocks assembly, Roof assembly Roof assembly Fig. 13 – connection by means M8 screws and rectangular couplings In case of the outdoor unit selection, sections are equipped with factory installed outdoor roof as standard. Each section, screw M8 for sections connection which after assembly is not covered by another unit upper deck section (airstream branches above each other), is provided with a separate roof part.
  • Page 9: Air Duct Connection

    Modular air-handling units, Series X The condensate drainage Air duct connection  ATTENTION: If there is a risk of freezing (eg. outdoor installation), it is necessary to insulate the siphon and condensate draining piping, respectively keep the ambient Flexible connector (DV) temperature above freezing point, e.g.
  • Page 10 Air duct connection, Connection of heating and cooling media, Exchangers Water and Glycol Heat exchanger connection Fig. 23 – evaporator´s connection  To achieve maximal output the counter-flow connection of single circuit the heat exchangers is required. (Fig 21) The corresponding connection points are marked with labels on the unit side panel (heating water inlet, heating water outlet, coolant inlet, coolant outlet).
  • Page 11: Electromagnetic Compatibility (Emc)

    Modular air-handling units, Series X Wiring and control system installation Electric heater connection valid directives and standards as well as in compliance with the Installation and Operating Instructions.  A heater wiring diagram is enclosed in each electric heater.  The service switch (shipped as an optional accessory) The control system must provide the heater blocking so that is intended to disconnect the fan and the thermo contacts...
  • Page 12: Door Panel Settings - Full-Fledged Hinges

    Electromagnetic compatibility (EMC)  The individual unshielded wires in the motor terminal block  ATTENTION: installation of anything that is connected to the AHU and any other structures must not damage the unit and in the controller must be as short as possible whereas (eg tightness, casing due to excessive load, etc.), obstruct the distances between the leads, power and signal wires, the opening of the door panels, operation and maintenance.
  • Page 13: Commissioning And Putting Into Operation

    Modular air-handling units, Series X Commissioning and putting into operation, General Inspection prior to first unit Start-Up Commissioning and putting into operation  all parts of the unit are free of foreign objects  proper insulation of the heat exchanger connection ducts ensuring the surface temperature lower than +60 °C Preparation to commissioning ...
  • Page 14: First Start-Up Checks

    REMAK X stage inserts removed. series unit.
  • Page 15: Operating Rules

     records of operating staff training, operation inspections and cleaning of the rotary heat exchanger (subject to Remak a.s. guarantee validity)  the obligation to log and keep an unit Operations Logbook,...
  • Page 16: Periodical Checks

    Cleaning, Inspections/checks Periodical checks  inspection of elastic connections tightness  The user shall determine the air handling unit periodical cleaning of air ducts and all accessory elements, insulation inspection intervals based on to the operating conditions check (eg enhanced dust nuisance atc) , however, at least: ...
  • Page 17: Inspection/Checks

    F10h grease lifetime and The basic methods of cleaning the individual specific range approximately 30,000–40,000 operating hours installations of REMAK X ahus are described further in for standard use. When the lifetime of the F10h grease is the relevant chapters of this manual.
  • Page 18 Inspections/checks Filter replacement procedure  Filter section and filter module cleanliness check - vacuum the dirt and dust, wipe fine dirt with a damp mop (it is  The filters are replaced by pulling out the individual inserts recommended to put the profiled seal out of the horizontal from the rail towards the service side, without the need for a tool.
  • Page 19 Modular air-handling units, Series X Inspections/checks Activated carbon cartridge check Effects in vent Description Values Symbol of deviation  The pressure drop of the activated carbon filter wall does not change during clogging. Hydrogen ion < 7 Corrosion 7,5 - 9 concentration >...
  • Page 20 Attenuation module splitters fixation check (screws)  If necessary, the splitters can be removed from the or drive failure, always contact the service department Remak a.s. section by removing service panels and unscrewing of the fastening screws.  Checking and tightening electrical connections and checking the condition of the insulation of the conductors.
  • Page 21: Disposal And Recycling

    Disposal and recycling Spare parts are not a part of the air-handling unit delivery. If For users from EU countries any spare parts are needed, they can be ordered from REMAK a.s. or the regional distributor. Whe n disp osing of components In your order please specify the unit serial or purchase order and materials, observe Directive No.
  • Page 23 These Installation and Operating Instructions (as a whole or a part) must not be printed or copied without prior written permission from REMAK a. s., Zuberská 2601, Rožnov pod Radhoštěm, Czech Republic. These „Installation and Operating Instructions“ are the sole property of REMAK a.
  • Page 24 REMAK a.s. Zuberská 2601, 756 61 Rožnov pod Radhoštěm, tel.: +420 571 877 778, fax: +420 571 877 777, email: remak@remak.eu, internet: www.remak.eu...

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