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Operating Manual
APT.line™ FED
Multifunctional heating/drying ovens
with forced convection
with R3.1 Controller
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Asia Pacific
Issue 01/2007
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 816 8191
+603 6204 2855
Art. No. 7001-0070
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Summary of Contents for Binder APT.line FED
- Page 1 Operating Manual APT.line™ FED Multifunctional heating/drying ovens with forced convection with R3.1 Controller BINDER GmbH Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 +49 7462 2005 100 Internet http://www.binder-world.com E-mail info@binder-world.com Service Hotline +49 7462 2005 555...
- Page 2 EG - KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE BINDER GmbH Anbieter / Supplier / Fournisseur: Im Mittleren Ösch 5, D-78532 Tuttlingen Anschrift / Address / Adresse: Multifunktionale Wärme-/Trockenschränke mit forcierter Umluft Produkt / Product / Produit: Multifunctional heating/drying ovens with forced convection Étuves/armoires séchantes multifonctions à...
- Page 3 Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE. The products described above, corresponding to this, bear the CE-mark Les produits décrits ci-dessus, en correspondance, portent l’indication CE. D-78532 Tuttlingen, 10.01.2006 BINDER GmbH P. M. Binder Dr.-Ing. V. Kek Geschäftsführender Gesellschafter Leiter F & E Managing Director Head of R &...
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Page 4: Table Of Contents
Content SAFETY........................6 Legal considerations ...........................6 Structure of the safety instructions......................6 Localization / position of safety labels at the unit................8 Type plate ............................9 General safety instructions on installing and operating the multifunctional heating/drying oven FED ............................10 Intended use .............................11 UNIT DESCRIPTION .................... 12 Equipment overview FED .........................12 SCOPE OF DELIVERY, TRANSPORTATION, STORAGE, AND INSTALLATION.................... - Page 5 MAINTENANCE, CLEANING, AND SERVICE ............ 33 Maintenance intervals, service......................33 Cleaning and decontamination ......................33 Sending back the unit to the BINDER GmbH ...................34 10. DISPOSAL......................35 10.1 Disposal of the transport packing .....................35 10.2 Decommissioning..........................35 10.3 Disposal of the unit in the Federal Republic of Germany ..............35 10.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany .36...
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Page 6: Safety
All obligations on the part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively valid statement of warranty administration. The statements in this manual neither augment nor restrict the contractual warranty provisions. - Page 7 CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage of the product and/or its functions or of a property in its ambiance. Safety alert symbol Use of the safety alert symbol indicates risk of injury.
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Page 8: Localization / Position Of Safety Labels At The Unit
Following labels are located on the unit: Pictograms (Warning signs) Service label Hot surface Figure 1: Position of labels at the unit Keep safety labels complete and legible. Replace safety labels that are no more legible. Contact the BINDER service. FED 01/2007 page 8/45... -
Page 9: Type Plate
5405194 / 5601143 / 5773287 / 6079403 D 78532 Tuttlingen / Germany FED 115 Serial No. 00-00000 Tel. + 49 (0) 7462/ 2005-0 Made in Germany Internet: www.binder-world.com Figure 3: Type plate (example: FED 115 regular unit) Indications of the type plate Information Nominal temperature 300°C... -
Page 10: General Safety Instructions On Installing And Operating The Multifunctional Heating/Drying Oven Fed
(formerly ZH 1/119 laboratory guidelines of the employers’ liability insurance association) (for Germany). The BINDER GmbH is responsible for safety-related unit properties only if skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in case of failure with original spare parts. -
Page 11: Intended Use
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of the solvent concentration in the steam room, NO explosive mixture with air will form. The temperature inside the chamber must lie below the flash point or below the sublimation point of the charging material. Keep informed about the physical and chemical properties of the charging material, as well as the contained moisture constituent and its behavior under addition of heat energy. -
Page 12: Unit Description
These colorations are harmless and will in no way impair the function or quality of the unit. The housing is RAL 7035 powder-coated. All corners and edges are completely coated. BINDER multifunctional heating/drying ovens FED are equipped with a serial interface RS 422 for computer communication, e.g. via the communication software APT-COM™ 3 DataControlSystem (option, chap. -
Page 13: Scope Of Delivery, Transportation, Storage, And Installation
Second-hand units are units that have been used during a short time for tests or exhibitions. They are scrupulously tested before resale. BINDER guarantees the technically flawless state of the chamber. Second-hand units are marked as such with a sticker on the unit door. Please remove the sticker before commissioning the unit. -
Page 14: Storage
Without the pallet the unit is in imminent danger of overturning. • Permissible ambient temperature range: -10°C to +60°C. You can order transport packing and pallets for transport purpose at the BINDER Service. Storage Intermediate storage of the unit is possible in a closed and dry room. Respect the advice for temporal decommissioning (chap. -
Page 15: Installation
When placing several units of the same size side by side, maintain a minimum distance of 250 mm between each unit. Wall distances: rear 100 mm, sides 160 mm. Spacing above the unit of at least 100 mm must also be accounted for. Two devices up to size 115l can be piled on top of each other. -
Page 16: Connection To A Suction Plant (Optional)
CAUTION Danger of incorrect mains voltage. Damage of the equipment. Check the mains voltage before connection and start-up. Compare the mains voltage to the data indicated on the type plate. See also electrical data (chap.11.4). Connection to a suction plant (optional) When directly connecting a suction plant the spatial temperature exactitude, the heating-up and the recovering times and the maximum temperature will be negatively influenced. -
Page 17: Heating Operation Display
300°C. If you want to frequently operate the unit at low set-points up to 70°C, the controller parameters can be optimized accordingly. Please contact the BINDER Service to obtain detailed instructions how to change the parameters. -
Page 18: Display / Entry Of Temperature And Ventilation Set-Points (With Selected Temperature Ramp)
Press button to proceed to the fan speed entry. The display shows alternately “n” and in the entry level the previous fan speed set-point (example: 100%): Set the desired fan speed with the buttons. The fan speed can be set to a value between 0% and 100%. Wait 2 seconds until the entered value is taken over (display flashing once). -
Page 19: Time Functions: Continuous Operation And Timer Operation
Press button to proceed to the fan speed entry. The display shows alternately “n” and in the entry level the previous fan speed set-point (example: 100%): Set the desired fan speed with the buttons The fan speed can be set to a value between 0% and 100%. Wait 2 seconds until the entered value is taken over (display flashing once). -
Page 20: Switching Between Continuous Operation And Timer Operation
6.3.1 Switching between Continuous operation and Timer operation Press the time management button The controller displays the actual time function. In time function “Continuous operation”, “t1” and “t inf” are displayed alternately. In time function “Timer operation”, “t1” is displayed alternately with the running- down time or “tOff”. -
Page 21: Setting The Timer Values
6.3.3 Setting the timer values Press the time management button . The controller indicates its current time function. If necessary, switch to timer operation by button The display alternately shows”t1” and in the entry level the running-down time or “tOff”: Remaining time (example: 28 minutes) –... -
Page 22: User Level Settings
User level settings By pressing down button in normal display (actual value display) for 5 sec, you enter the user menu. Settings in this menu affect controller operation. User level overview: Press down button for approx. 5 seconds Select the temperature unit (chap. 6.4.1) Press button Ramp function (chap. -
Page 23: Temperature Unit Change Between Degrees Celsius °C And Degrees Fahrenheit °F
6.4.1 Temperature unit change between degrees Celsius °C and degrees Fahrenheit °F If required, the temperature display can be changed as follows: Press down button for approx. 5 seconds. The display alternately shows “unit” and in the entry level the actual setting of the temperature unit: Use the buttons to set the required unit. -
Page 24: Chamber Addressing
Press down button for approx. 5 seconds. The display alternately shows “unit” and in the entry level the temperature unit: Press again button The display alternately shows “rASd” and in the entry level the actual setting of the set-point gradient: Set the desired ramp gradient with buttons (set-point gradient in °F or °C acc. -
Page 25: Selecting The Timer Function
Set the required address with buttons You can enter address values between 1 and 30. The set value is automatically adopted after 2 seconds. 6.4.4 Selecting the timer function The unit provides three different timer functions: • Delayed off (setting “0”) After the defined time has elapsed, the heating is switched off. -
Page 26: Setting The Interface Mode And, If Appropriate, The Printer Interval
6.4.5 Setting the interface mode and, if appropriate, the printer interval Press down button for approx. 5 seconds. The display alternately shows “unit” and in the entry level the temperature unit: Press again button The display alternately shows “rASd” and in the entry level the set-point gradient: Press again button The display alternately shows “Adr”... -
Page 27: Temperature Programming Example
The printer intervals via the RS 422 interface can be set between 1 and 255 min. Setting “0” signifies the printer interval set to off. A protocol printer (option, chap. 8.3) records the temperature data in the set interval. 10. The set value is automatically adopted after 2 seconds. Temperature programming example The unit shall heat up to a temperature of 50°C, maintain this temperature for three hours and then switch off. -
Page 28: Safety Devices
Safety devices Temperature safety device class 2 (DIN 12880) The temperature safety device class 2 protects the unit, its environment and the charging material against impermissible excess temperatures. Please also observe the regulations BGR 120 of the German professional association of the chemical industry (formerly ZH 1/119 laboratory guidelines of the employers’... -
Page 29: Temperature Safety Device Class 3.1 (Din 12880) (Option)
1. Turn the control knob (7) of the safety device using a coin to its end-stop (position 10) (unit protection). 2. When the set point is reached, turn back the control knob (7) until its trip point (turn it anti-clockwise). 3. -
Page 30: Disconnectable Acoustic Over-Temperature Alarm (Option)
• Disconnect the unit from the mains. • Have the cause of the fault examined and rectified by a technician. • Restart the unit (see chap. 5). Adjustment: In order to check at which temperature the safety device class 3.1 responds, switch on the unit and set the required set-point on the temperature controller The scale division from 1 to 10 correspond to the temperature range from 63°C to 350°C and serve as a setting aid. -
Page 31: Options
Options Communication software APT-COM™ 3 DataControlSystem (option) The oven is regularly equipped with a serial interface RS 422 to which the BINDER communication software APT-COM™ 3 DataControlSystem can be connected. The connection to a computer is established using the FED interface via an interface converter RS 422 / RS 232. -
Page 32: Protocol Printer (Option)
Protocol printer (option) The protocol printer is connected using the FED interface via an interface converter RS 422 / RS 232. Make sure that the interface mode is correctly set to “1” = “Printer” in the user level (chap. 6.4.5). Interface configuration: Baud rate: 9600... -
Page 33: Maintenance, Cleaning, And Service
Have conducted regular maintenance work at least once a year. Change the door gasket in cold condition only. Otherwise the door gasket will be damaged. We recommend entering a maintenance agreement. Please consult the BINDER service department. BINDER telephone hotline:... -
Page 34: Sending Back The Unit To The Binder Gmbh
Sending back the unit to the BINDER GmbH Should you send a BINDER product to us for repair or any other reasons, we shall only accept the BINDER product upon presentation of a so-called authorization number that has previously been issued to you. -
Page 35: Disposal
According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points. -
Page 36: Disposal Of The Unit In The Member States Of The Ec Except For The Federal Republic Of Germany
(Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact the BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. - Page 37 (WEEE). CAUTION Violation against existing law. ∅ Do NOT dispose of BINDER devices at public collecting points. Have the device disposed of professionally at a recycling company which is certified according to conversion of the directive 2002/96/EC into national law.
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Page 38: Disposal Of The Unit In Non-Member States Of The Ec
(certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM-systems of DIN EN ISO 9001. They are controlled and calibrated in relation to a DKD-Standard on regular intervals. -
Page 39: Over Current Protection
Refer to the technical data of the respective device type. Three-phase devices are equipped with internal fuses not accessible from outside. If these fuses are blown, please inform an electronic engineer or the BINDER service. 11.4 Technical data series FED Unit size... -
Page 40: Equipment And Options
If the cabinet is fully loaded, the specified heating up times may vary according to the load. 11.5 Equipment and Options To operate the multifunctional heating/drying oven FED, use only original BINDER accessories or accessories of third-party suppliers authorized by BINDER. The user is responsible for any risk when using unauthorized accessories. FED 01/2007... - Page 41 Unit size Standard equipment Microprocessor temperature controller R3.1 with LED display and several time functions Controller Timer functions: Delayed ON, delayed Off and temperature dependent delayed OFF Temperature safety device class 2 acc. to DIN 12880, part 1 with visual temperature alarm Adjustable ramp function Rear exhaust duct, internal diameter 50 mm / 1,97 inch with ventilation slide...
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Page 42: Spare Parts
11.6 Spare parts The BINDER GmbH is responsible for safety-related unit properties only if skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components with relating to chamber safety are replaced in case of failure with original spare parts. -
Page 43: Contamination Clearance Certificate
Contamination clearance certificate Unbedenklichkeitsbescheinigung Declaration of harmlessness with regard to safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted. - Page 44 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ FED 01/2007 page 44/45...
- Page 45 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...