Table of Contents
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Operating Manual
APT.line™ FED (E2)
Drying and heating ovens
with forced convection and enhanced timer
functions
with microprocessor temperature controller
Model
FED 53 (E2)
FED 53-UL (E2)
FED 115 (E2)
FED 115-UL (E2)
FED 240 (E2)
FED 240-UL (E2)
FED 400 (E2)
FED 400-UL (E2)
FED 720 (E2)
FED 720-UL (E2)
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Asia Pacific
Service Hotline Russia and CIS +7 495 98815 16
Issue 12/2014
Art. No.
9010-0210, 9110-0210
9010-0211, 9110-0211
9010-0212, 9110-0212
9010-0213, 9110-0213
9010-0214, 9110-0214
9010-0215, 9110-0215
9010-0216, 9110-0216
9010-0217, 9110-0217
9010-0218, 9110-0218
9010-0219, 9110-0219
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 885 9794 or +1 631 224 4340 x3
+852 390 705 04 or +852 390 705 03
Art. No. 7001-0070
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Table of Contents
Related Manuals for Binder FED Series
Summary of Contents for Binder FED Series
- Page 1 FED 400 (E2) 9010-0216, 9110-0216 FED 400-UL (E2) 9010-0217, 9110-0217 FED 720 (E2) 9010-0218, 9110-0218 FED 720-UL (E2) 9010-0219, 9110-0219 BINDER GmbH Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 +49 7462 2005 100 Internet http://www.binder-world.com E-mail info@binder-world.com...
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Page 2: Ec - Declaration Of Conformity
EG – KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE Anbieter / Supplier / Fournisseur: BINDER GmbH Anschrift / Address / Adresse: Im Mittleren Ösch 5, D-78532 Tuttlingen Produkt / Product / Produit: Trocken- und Wärmeschränke mit Umluft und erweiterten... - Page 3 Matériel électrique de mesure, de commande et de laboratoire - Exigences relatives à la CEM - Partie 1: Exigences générales (CEI 61326-1:2012, NF EN 61326-1:2013.) D-78532 Tuttlingen, 02.06.2014 BINDER GmbH P. M. Binder J. Bollaender Geschäftsführender Gesellschafter Leiter F & E Managing Director Director R &...
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Page 4: Product Registration
Product registration FED (E2) 12/2014 page 4/55... -
Page 5: Table Of Contents
Content EC – declaration of conformity ........................2 Product registration ............................4 SAFETY ........................7 Legal considerations ........................... 7 Structure of the safety instructions ...................... 7 1.2.1 Signal word panel .......................... 7 1.2.2 Safety alert symbol ........................8 1.2.3 Pictograms ............................. 8 1.2.4 Word message panel structure ...................... - Page 6 Maintenance intervals, service ......................36 Cleaning and decontamination ......................37 9.2.1 Cleaning ............................37 9.2.2 Decontamination .......................... 39 Sending the unit back to BINDER GmbH ..................40 10. DISPOSAL......................40 10.1 Disposal of the transport packing ..................... 40 10.2 Decommissioning ..........................41 10.3 Disposal of the unit in the Federal Republic of Germany ..............
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Page 7: Safety
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual. -
Page 8: Safety Alert Symbol
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity. -
Page 9: Word Message Panel Structure
Prohibition signs Do NOT touch Do NOT spray with water Information to be observed in order to ensure optimum function of the product. 1.2.4 Word message panel structure Type / cause of hazard. Possible consequences. ∅ Instruction how to avoid the hazard: prohibition ... -
Page 10: Type Plate
Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER Service for these replacements. Type plate Figure 2: Position of type plate Nominal temperature 300 °C 1,60 kW 572°F 230 V 1 N ~... -
Page 11: General Safety Instructions On Installing And Operating The Drying And Heating Ovens Fed
1/119 laboratory guidelines issued by the employers’ liability insurance association) (for Germany). BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts. -
Page 12: Intended Use
The drying and heating ovens FED do not dispose of any measures of explosion protection. DANGER Explosion hazard. Danger of death. ∅ Do NOT introduce any substance into the heating oven which is combustible or explosive at working temperature. ∅ NO explosive dust or air-solvent mixture in the inner chamber. Any solvent contained in the charging material must not be explosive or inflammable. -
Page 13: Unit Description
All unit functions are easy and comfortable to use thanks to their clear arrangement. Major features are easy cleaning of all unit parts and avoidance of undesired contamination. BINDER drying and heating ovens FED are equipped with a serial interface RS 422 for computer communication, e.g. via the communication software APT-COM™ 3 DataControlSystem (option, chap. -
Page 14: Equipment Overview Fed
Equipment overview FED Display Set-point value key (10) Selector keys Time management key Switch ON/OFF Lever for ventilation slide Safety device Door handle Switch for interior lighting (with option interior lighting) or Buzzer switch (with option audible over-temperature alarm) (10) Main power switch for sizes 400 and 720 Figure 4: FED drying and heating oven Completeness... -
Page 15: Guidelines For Safe Lifting And Transportation
Note on second-hand units (Ex-Demo-Units): Second-hand units are units that have been used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly. Second-hand units are marked with a sticker on the unit door. Please remove the sticker before commissioning the unit. -
Page 16: Location Of Installation And Ambient Conditions
Location of installation and ambient conditions Set up the drying and heating oven FED on an even and non-flammable surface, free from vibration and in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the unit’s weight (see technical data, chap. -
Page 17: Installation
Installation Electrical connection The drying and heating ovens FED are supplied ready for connection. The socket must also provide a protective conductor. • FED 53, FED 115, FED 240: Shockproof plug, power supply voltage 230 V (1N~) +/- 10 %, 50/60 Hz Fixed power connection cable of 1800 mm in length •... -
Page 18: Start Up
CAUTION The exhaust duct will become hot during operation. Danger of burning. ∅ Do NOT touch the exhaust duct during operation. Start up Turning on the unit Warming chambers may release odors in the first few days after commissioning. This is not a quality defect. -
Page 19: Air Change
Air change Opening the air flap in the exhaust duct serves to adjust the air change. Without connecting a suction plant: • If the air flap is open and the fan is operating, fresh air comes in via aeration gaps. •... -
Page 20: Display / Entry Of Temperature And Ventilation Set-Points (With Selected Temperature Ramp)
Press button to return to normal display (actual value display) (automatically after approx. 30 seconds). Adjust the temperature safety device following any changes of the set-point (chap. 7). Display / entry of temperature and ventilation set-points (with selected temperature ramp) If previously a temperature ramp value has been selected (chap. -
Page 21: Time Functions: Continuous Operation And Timer Operation
Set the desired fan speed with the buttons The fan speed can be set to a value between 0% and 100%. Wait 2 seconds until the entered value is taken over (display flashing once). Press button to return to normal display / actual value display (automatically after approx. 30 seconds). -
Page 22: Switching Between Continuous Operation And Timer Operation
6.3.1 Switching between Continuous operation and Timer operation Press the time management button The controller displays the actual time function. In time function “Continuous operation”, “t1” and “t inf” are displayed alternately. In time function “Timer operation”, “t1” is displayed alternately with the running- down time or “tOff”. -
Page 23: Setting The Timer Values
6.3.3 Setting the timer values Press the time management button . The controller indicates its current time function. If necessary, switch to timer operation by button The display alternately shows”t1” and the running-down time or “tOff”: Remaining time (example: 28 minutes) – Timer running down Timer not programmed or run-off “t off”... -
Page 24: User Level Settings
User level settings By pressing down button in normal display (actual value display) for 5 sec, you enter the user menu. Settings in this menu affect controller operation. User level overview: Press down button for approx. 5 seconds Select the temperature unit (chap. 6.4.1) Press button Ramp function (chap. -
Page 25: Temperature Unit Change Between Degrees Celsius °C And Degrees Fahrenheit °F
6.4.1 Temperature unit change between degrees Celsius °C and degrees Fahrenheit °F If required, the temperature display can be changed as follows: Press down button for approx. 5 seconds. The display alternately shows “unit” and the actual setting of the temperature unit: Use the buttons to set the required unit. -
Page 26: Chamber Addressing
Press down button for approx. 5 seconds. The display alternately shows “unit” and the temperature unit: Press again button The display alternately shows “rASd” and the actual setting of the set-point gradient: Set the desired ramp gradient with buttons (set-point gradient in °F or °C acc. to setting in chap. -
Page 27: Selecting The Timer Function
Set the required address with buttons You can enter address values between 1 and 30. The set value is automatically adopted after 2 seconds. 6.4.4 Selecting the timer function The unit provides three different timer functions: • Delayed off (setting “0”) After the defined time has elapsed, the heating is turned off. -
Page 28: Setting The Interface Mode And, If Appropriate, The Printer Interval
6.4.5 Setting the interface mode and, if appropriate, the printer interval Press down button for approx. 5 seconds. The display alternately shows “unit” and the temperature unit: Press again button The display alternately shows “rASd” and the set-point gradient: Press again button The display alternately shows “Adr”... -
Page 29: Temperature Programming Example
Set the desired value from 0 to 255 with buttons The printer intervals via the RS 422 interface can be set between 1 and 255 min. Setting “0” signifies the printer interval set to off. A protocol printer records the temperature data in the set interval. The set value is automatically adopted after 2 seconds. -
Page 30: Temperature Safety Devices
Temperature safety devices Temperature safety device class 2 (DIN 12880) The temperature safety device class 2 protects the chamber, its environment and the charging material from exceeding the maximum permissible temperature. Please observe the guideline BGI/GUV-I 850-0 on safe working in laboratories (formerly BGR/GUV-R 120 or ZH 1/119 laboratory guidelines issued by the employers’... -
Page 31: Temperature Safety Device Class 3.1 (Din 12880) (Option)
1. Turn the control knob (7) of the safety device using a coin to its end-stop (position 10) (chamber protection). 2. When the set point is reached, turn back the control knob (7) until its trip point (turn it counter-clockwise). 3. -
Page 32: Disconnectable Audible Over-Temperature Alarm (Option)
If the safety device has taken over control (identifiable by the red alarm lamp (7a) lighting up and, in case of the option audible alarm with activated buzzer (chap. 7.3), by the buzzer sounding), proceed as follows: • Disconnect the unit from the power supply. •... -
Page 33: Options
Options Communication software APT-COM™ 3 DataControlSystem (option) The oven is regularly equipped with a serial interface RS 422 that can connect the BINDER communication software APT-COM™ 3 DataControlSystem. The connection to a computer is established using the FED interface via an interface converter RS 422 / RS 232. -
Page 34: Mostly Gas-Tight Version (Option For Fed 53 And Fed 115)
Mostly gas-tight version (option for FED 53 and FED 115) With this option the oven is additionally sealed, so the loss when introducing gases is decreased. The unit is not completely gas-tight, so it is impossible to establish overpressure. The sealing diminishes the release of vapors via the housing that may be set free from the charging material when heated. - Page 35 General information for safe handling of gas cylinders: • Store and use gas cylinders only in well ventilated areas. • Open the gas cylinder valve slowly to avoid pressure surges • Secure gas cylinders during storage and use against falling (chaining). •...
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Page 36: Analog Output For Temperature (Option)
Ensure all maintenance work is conducted by licensed electricians or experts authorized by BINDER. Ensure regular maintenance work is performed at least once a year. The warranty becomes void if maintenance work is conducted by non-authorized personnel. -
Page 37: Cleaning And Decontamination
We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline: +49 (0) 7462 2005 555 BINDER fax hotline: +49 (0) 7462 2005 93555 BINDER e-mail hotline: service@binder-world.com BINDER service hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 (toll-free in the USA) - Page 38 Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH. Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER GmbH. CAUTION Danger of corrosion.
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Page 39: Decontamination
For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022. Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH. With every decontamination method, always use adequate personal safety controls. -
Page 40: Sending The Unit Back To Binder Gmbh
Sending the unit back to BINDER GmbH If you send a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number that has previously been issued to you. We will issue an authorization number (RMA number) after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us. -
Page 41: Decommissioning
(Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER Service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. -
Page 42: Disposal Of The Unit In The Member States Of The Ec Except For The Federal Republic Of Germany
According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must NOT be disposed of at public collecting points. -
Page 43: Disposal Of The Unit In Non-Member States Of The Ec
CAUTION Alteration of the environment. For final decommissioning and disposal of the oven, please contact BINDER Service. Follow the statutory regulations for appropriate, environmentally friendly disposal. The main board of the oven includes a lithium cell. Please dispose of it according to national regulations. -
Page 44: Troubleshooting
No button was hit for more Repeat entries, enter the values Display from any level. than approx. 30 sec. rapidly. Only qualified service personnel authorized by BINDER must perform repair. Repaired units must comply with the BINDER quality standards. FED (E2) 12/2014 page 44/55... -
Page 45: Technical Description
(certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD-Standard at regular intervals. -
Page 46: Fed Technical Data
12.4 FED technical data Unit size Exterior dimensions 1034 1234 1234 Width inch 24.96 32.83 40.71 48.58 48.58 1022 1528 Height (incl. feet/castors) inch 24.29 27.64 32.36 40.24 60.16 Depth inch 22.64 25.39 29.33 30.12 34.06 Depth incl. door handle, and exhaust duct inch 3.54... -
Page 47: Equipment And Options
+25 °C and a power supply voltage fluctuation of ±10. The temperature data is determined in accordance to BINDER factory standard following DIN 12880, observing the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. Technical data refer to 100% fan speed. - Page 48 Unit size Standard equipment (continued) Temperature safety device class 2 acc. to DIN 12880 with visual temperature alarm Adjustable ramp function Rear exhaust duct, internal diameter 50 mm / 1,97 ...
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Page 49: Accessories And Spare Parts
12.6 Accessories and spare parts BINDER GmbH is responsible for the safety features of the unit only, provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts. -
Page 50: Contamination Clearance Certificate
Contamination clearance certificate 13.1 For units located outside North America and Central America Declaration with regard to safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted. - Page 51 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ FED (E2) 12/2014 page 51/55...
- Page 52 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...
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Page 53: For Units In North America And Central America
Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com After we have received and reviewed the complete information we will decide on the issue of a RMA number. Please be aware that size specifications, voltage specifications as well as performance specifications are available on the internet at www.binder-world.us... - Page 54 Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace, we require that this form is completed by the user for all products and parts that are returned to us. (Distributors or Service Organizations cannot sign this form) NO RMA number will be issued without a completed form.
- Page 55 4.5 Shipping laws and regulations have not been violated. I hereby commit and guarantee that we will indemnify BINDER Inc for all damages that are a consequence of incomplete or incorrect information provided by us, and that we will indemnify and hold harmless BINDER Inc.