Binder FED 53 Operating Manual

Binder FED 53 Operating Manual

Drying and heating ovens with forced convection and enhanced timer functions with microprocessor temperature controller
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Operating Manual
FED (E2)
Drying and heating ovens
with forced convection and enhanced timer
functions
with microprocessor temperature controller
Model
FED 53 (E2)
FED 53-UL (E2)
FED 115 (E2)
FED 115-UL (E2)
FED 240 (E2)
FED 240-UL (E2)
FED 400 (E2)
FED 400-UL (E2)
FED 720 (E2)
FED 720-UL (E2)
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Asia Pacific
Service Hotline Russia and CIS +7 495 98815 16
Issue 02/2015
Model version
FED053-230V
FED053UL-120V
FED115-230V
FED115UL-120V
FED240-230V
FED240UL-208V
FED400-400V
FED400UL-208V
FED720-400V
FED720UL-208V
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 885 9794 or +1 631 224 4340 x3
+852 390 705 04 or +852 390 705 03
Art. No.
9010-0210, 9110-0210
9010-0211, 9110-0211
9010-0212, 9110-0212
9010-0213, 9110-0213
9010-0214, 9110-0214
9010-0215, 9110-0215
9010-0216, 9110-0216
9010-0217, 9110-0217
9010-0218, 9110-0218
9010-0219, 9110-0219
Art. No. 7001-0070

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Summary of Contents for Binder FED 53

  • Page 1 FED (E2) Drying and heating ovens with forced convection and enhanced timer functions with microprocessor temperature controller Model Model version Art. No. FED 53 (E2) FED053-230V 9010-0210, 9110-0210 FED 53-UL (E2) FED053UL-120V 9010-0211, 9110-0211 FED 115 (E2) FED115-230V 9010-0212, 9110-0212...
  • Page 2: Table Of Contents

    Content SAFETY ........................4 Legal considerations ........................... 4 Structure of the safety instructions ...................... 4 1.2.1 Signal word panel .......................... 4 1.2.2 Safety alert symbol ........................5 1.2.3 Pictograms ............................. 5 1.2.4 Word message panel structure ...................... 6 Localization / position of safety labels on the chamber ..............6 Type plate ............................
  • Page 3 HEPA fresh air filter (option) ......................30 Mostly gas-tight version (option for FED 53 and FED 115) .............. 31 Inert gas connection with mostly gas-tight version (option for FED 53 and FED 115) ..... 31 Analog output for temperature (option) ..................... 33 MAINTENANCE, CLEANING, AND SERVICE ............
  • Page 4: Safety

    Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.
  • Page 5: Safety Alert Symbol

    WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity.
  • Page 6: Word Message Panel Structure

    Prohibition signs Do NOT touch Do NOT spray with water Information to be observed in order to ensure optimum function of the product. 1.2.4 Word message panel structure Type / cause of hazard. Possible consequences. ∅ Instruction how to avoid the hazard: prohibition ...
  • Page 7: Type Plate

    Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER Service for these replacements. Type plate The type plate is located on the chamber front behind the door, bottom left-hand. Nominal temp. 300 °C 1,60 kW / 7,0 A 572 °F...
  • Page 8: General Safety Instructions On Installing And Operating The Chambers

    BGI/GUV-I 850-0 on safe working in laboratories (formerly BGR/GUV-R 120 or ZH 1/119 laboratory guidelines issued by the employers’ liability insurance association) (for Germany). BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
  • Page 9: Intended Use

    Observing the instructions in this operating manual and conducting regular maintenance work (chap. 9) is part of the intended use. WARNING: If customer should use a BINDER chamber running in non-supervised continuous operation, we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers, if this is feasible.
  • Page 10: Chamber Description

    1:2010. For this, the intended use of the chamber and all its connections must be observed. Chamber description BINDER drying and heating ovens FED are equipped with an electronic PID-controller with digital display. The temperature is indicated with an accuracy of one degree.
  • Page 11: Equipment Overview Fed

    Equipment overview FED Display Set-point value key (10) Selector keys Time management key Switch ON/OFF Lever for ventilation slide Safety device Door handle Switch for interior lighting (with option interior lighting) or Buzzer switch (with option audible over-temperature alarm) (10) Main power switch for sizes 400 and 720 Figure 3: FED drying and heating oven...
  • Page 12: Guidelines For Safe Lifting And Transportation

    Second-hand chambers have been used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly. Second-hand chambers are marked with a sticker on the chamber door. Please remove the sticker before commissioning the chamber.
  • Page 13: Location Of Installation And Ambient Conditions

    Location of installation and ambient conditions Set up the chamber on an even and non-flammable surface, free from vibration and in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the chamber’s weight (see technical data, chap.
  • Page 14: Installation

    The chambers are supplied ready for connection. They come with a fixed power connection cable of at least 1800 mm / 70.87 in in length. • FED 53, FED 115, FED 240: Shockproof plug, power supply voltage 230 V (1N~) +/- 10 %, 50/60 Hz •...
  • Page 15: Start Up

    CAUTION The exhaust duct will become hot during operation. Danger of burning. ∅ Do NOT touch the exhaust duct during operation. Start up Turning on the chamber Warming chambers may release odors in the first few days after commissioning. This is not a quality defect.
  • Page 16: Air Change

    Air change Opening the air flap in the exhaust duct serves to adjust the air change. Without connecting a suction plant: • If the air flap is open and the fan is operating, fresh air comes in via aeration gaps. •...
  • Page 17: Display / Entry Of Temperature And Ventilation Set-Points (With Selected Temperature Ramp)

    Press button to return to normal display (actual value display) (automatically after approx. 30 seconds). Adjust the temperature safety device following any changes of the set-point (chap. 7). Display / entry of temperature and ventilation set-points (with selected temperature ramp) If previously a temperature ramp value has been selected (chap.
  • Page 18: Time Functions: Continuous Operation And Timer Operation

    Set the desired fan speed with the buttons The fan speed can be set to a value between 0% and 100%. Wait 2 seconds until the entered value is taken over (display flashing once). Press button to return to normal display / actual value display (automatically after approx. 30 seconds).
  • Page 19: Switching Between Continuous Operation And Timer Operation

    6.3.1 Switching between Continuous operation and Timer operation Press the time management button The controller displays the actual time function. In time function “Continuous operation”, “t1” and “t inf” are displayed alternately. In time function “Timer operation”, “t1” is displayed alternately with the running- down time or “tOff”.
  • Page 20: Setting The Timer Values

    6.3.3 Setting the timer values Press the time management button . The controller indicates its current time function. If necessary, switch to timer operation by button The display alternately shows”t1” and the running-down time or “tOff”: Remaining time (example: 28 minutes) – Timer running down Timer not programmed or run-off “t off”...
  • Page 21: User Level Settings

    User level settings By pressing down button in normal display (actual value display) for 5 sec, you enter the user menu. Settings in this menu affect controller operation. User level overview: Press down button for approx. 5 seconds Select the temperature unit (chap. 6.4.1) Press button Ramp function (chap.
  • Page 22: Temperature Unit Change Between Degrees Celsius °C And Degrees Fahrenheit °F

    6.4.1 Temperature unit change between degrees Celsius °C and degrees Fahrenheit °F If required, the temperature display can be changed as follows: Press down button for approx. 5 seconds. The display alternately shows “unit” and the actual setting of the temperature unit: Use the buttons to set the required unit.
  • Page 23: Chamber Addressing

    Press down button for approx. 5 seconds. The display alternately shows “unit” and the temperature unit: Press again button The display alternately shows “rASd” and the actual setting of the set-point gradient: Set the desired ramp gradient with buttons (set-point gradient in °F or °C acc. to setting in chap.
  • Page 24: Selecting The Timer Function

    Set the required address with buttons You can enter address values between 1 and 30. The set value is automatically adopted after 2 seconds. 6.4.4 Selecting the timer function The controller provides three different timer functions: • Delayed off (setting “0”) After the defined time has elapsed, the heating is turned off.
  • Page 25: Setting The Interface Mode And, If Appropriate, The Printer Interval

    6.4.5 Setting the interface mode and, if appropriate, the printer interval Press down button for approx. 5 seconds. The display alternately shows “unit” and the temperature unit: Press again button The display alternately shows “rASd” and the set-point gradient: Press again button The display alternately shows “Adr”...
  • Page 26: Temperature Programming Example

    Set the desired value from 0 to 255 with buttons The printer intervals via the RS 422 interface can be set between 1 and 255 min. Setting “0” signifies the printer interval set to off. A protocol printer records the temperature data in the set interval. The set value is automatically adopted after 2 seconds.
  • Page 27: Temperature Safety Devices

    Temperature safety devices Temperature safety device class 2 (DIN 12880) The temperature safety device class 2 protects the chamber, its environment and the charging material from exceeding the maximum permissible temperature. Please observe the guideline BGI/GUV-I 850-0 on safe working in laboratories (formerly BGR/GUV-R 120 or ZH 1/119 laboratory guidelines issued by the employers’...
  • Page 28: Temperature Safety Device Class 3.1 (Din 12880) (Option)

    1. Turn the control knob (7) of the safety device using a coin to its end-stop (position 10) (chamber protection). 2. When the set point is reached, turn back the control knob (7) until its trip point (turn it counter-clockwise). 3.
  • Page 29: Disconnectable Audible Over-Temperature Alarm (Option)

    If the safety device has taken over control (identifiable by the red alarm lamp (7a) lighting up and, in case of the option audible alarm with activated buzzer (chap. 7.3), by the buzzer sounding), proceed as follows: • Disconnect the chamber from the power supply. •...
  • Page 30: Options

    Options Communication software APT-COM™ 3 DataControlSystem (option) The chamber is regularly equipped with a serial interface RS 422 that can connect the BINDER communication software APT-COM™ 3 DataControlSystem. The connection to a computer is established using the chamber’s interface via an interface converter RS 422 / RS 232.
  • Page 31: Mostly Gas-Tight Version (Option For Fed 53 And Fed 115)

    For drying purpose, please remove the plug in order to permit dissipation of the generated vapor, which would lead to condensation in the inner chamber. Inert gas connection with mostly gas-tight version (option for FED 53 and FED 115) With this option the chamber is additionally sealed, so the loss when introducing inert gases is decreased.
  • Page 32 FED 53 with 53 l internal volume: The flow rate corresponding to 53 l / h is 0.9 l / min. FED 115 with 115 l internal volume: The flow rate corresponding to 115 l / h is 1.9 l / min.
  • Page 33: Analog Output For Temperature (Option)

     Ensure all maintenance work is conducted by licensed electricians or experts authorized by BINDER. Ensure regular maintenance work is performed at least once a year. The warranty becomes void if maintenance work is conducted by non-authorized personnel.
  • Page 34: Cleaning And Decontamination

    We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline: +49 (0) 7462 2005 555 BINDER fax hotline: +49 (0) 7462 2005 93555 BINDER e-mail hotline: service@binder-world.com BINDER service hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 (toll-free in the USA)
  • Page 35 We recommend using the neutral cleaning agent Art. No. 1002-0016 for a thorough cleaning. Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH. Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER GmbH. CAUTION Danger of corrosion.
  • Page 36: Decontamination

    For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022. Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH. With every decontamination method, always use adequate personal safety controls.
  • Page 37: Sending The Chamber Back To Binder Gmbh

    Sending the chamber back to BINDER GmbH If you send a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number that has previously been issued to you. We will issue an authorization number (RMA number) after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us.
  • Page 38: Decommissioning

    (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER Service who will organize taking back and disposal of the chamber according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl.
  • Page 39: Disposal Of The Chamber In The Member States Of The Ec Except For The Federal Republic Of Germany

    According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must NOT be disposed of at public collecting points.
  • Page 40: Disposal Of The Chamber In Non-Member States Of The Ec

    10.5 Disposal of the chamber in non-member states of the EC CAUTION Alteration of the environment.  For final decommissioning and disposal of the chamber, please contact BINDER Service.  Follow the statutory regulations for appropriate, environmentally friendly disposal. FED (E2) 02/2015...
  • Page 41: Troubleshooting

    No button was hit for more Repeat entries, enter the values Display from any level. than approx. 30 sec. rapidly. Only qualified service personnel authorized by BINDER must perform repair. Repaired chambers must comply with the BINDER quality standards. FED (E2) 02/2015 page 41/60...
  • Page 42: Technical Description

    (certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD-Standard at regular intervals.
  • Page 43: Fed Technical Data

    12.4 FED technical data Chamber size Exterior dimensions 1034 1234 1234 Width inch 24.96 32.83 40.71 48.58 48.58 1022 1528 Height (incl. feet/castors) inch 24.29 27.64 32.36 40.24 60.16 Depth inch 22.64 25.39 29.33 30.12 34.06 Depth incl. door handle, and exhaust duct inch 3.54...
  • Page 44: Equipment And Options (Extract)

    If the chamber is fully loaded, the specified heating up times may vary according to the load. 12.5 Equipment and Options (extract) To operate the chamber, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Chamber size...
  • Page 45 Chamber size Standard equipment (continued) Temperature safety device class 2 acc. to DIN      12880:2007 with visual temperature alarm Adjustable ramp function      Rear exhaust duct, internal diameter 50 mm / 1,97 ...
  • Page 46: Accessories And Spare Parts (Extract)

    12.6 Accessories and spare parts (extract) BINDER GmbH is responsible for the safety features of the chamber only, provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
  • Page 47: Certificates

    Typenbezeichnung / Type / Type: FED 53, FED 115, FED 240, FED 400, FED 720 Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien: The products described above are in conformity with the following EC guidelines: Les produits décrits ci-dessus sont conformes aux directives CE suivantes:...
  • Page 48 Matériel électrique de mesure, de commande et de laboratoire - Exigences relatives à la CEM - Partie 1: Exigences générales (CEI 61326-1:2012, NF EN 61326-1:2013.) D-78532 Tuttlingen, 02.06.2014 BINDER GmbH P. M. Binder J. Bollaender Geschäftsführender Gesellschafter Leiter F & E Managing Director Director R &...
  • Page 49: Certificate For The Gs Mark Of Conformity Of The "Vde Prüf- Und Zertifizierungsinstitut

    13.2 Certificate for the GS mark of conformity of the “VDE Prüf- und Zertifizierungsinstitut” (Testing Certification Institute Association for Electrical, Electronic and Information Technologies FED (E2) 02/2015 page 49/60...
  • Page 50 FED (E2) 02/2015 page 50/60...
  • Page 51 FED (E2) 02/2015 page 51/60...
  • Page 52 FED (E2) 02/2015 page 52/60...
  • Page 53 FED (E2) 02/2015 page 53/60...
  • Page 54: Product Registration

    Product registration FED (E2) 02/2015 page 54/60...
  • Page 55: Contamination Clearance Certificate

    Contamination clearance certificate 15.1 For chambers located outside North America and Central America Declaration with regard to safety and health Erklärung zur Sicherheit und gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and health of our employees can be warranted.
  • Page 56 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ FED (E2) 02/2015 page 56/60...
  • Page 57 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...
  • Page 58: For Chambers Located In North America And Central America

    Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com After we have received and reviewed the complete information we will decide on the issue of a RMA number. Please be aware that size specifications, voltage specifications as well as performance specifications are available on the internet at www.binder-world.us...
  • Page 59 Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace, we require that this form is completed by the user for all products and parts that are returned to us. (Distributors or Service Organizations cannot sign this form) NO RMA number will be issued without a completed form.
  • Page 60 4.5 Shipping laws and regulations have not been violated. I hereby commit and guarantee that we will indemnify BINDER Inc for all damages that are a consequence of incomplete or incorrect information provided by us, and that we will indemnify and hold harmless BINDER Inc.

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