Table of Contents
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Summary of Contents for Falcon i91104
- Page 1 F900 SERIES User, installation and servicing instructions INDUCTION RANGE i91104, i91105 Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: REV 1 T100953 Published: 31/3/16...
- Page 2 Dear Customer, Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here. IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
- Page 3 SYMBOLS •SPANNER • SCREWDRIVER • COOKING OIL • GREASE • SPARK IGNITION • FLAME • WARNING • VIEWPORT • ALLEN KEY •IGNITER...
- Page 4 We recommend supplementary electrical protection with the use of a residual current device (RCD). The appliance has been designed and approved to use Falcon kick plates, non Falcon kick plates could potentially adversely affect the performance of the appliance by restricting the air to the appliance.
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Page 5: Table Of Contents
CONTENTS APPLIANCE INFORMATION ................6 OPERATION ....................7 COMPONENT PARTS .................. 8 CONTROLS ....................9 USING THE INDUCTION HOB ..............9 CLEANING AND MAINTENANCE ..............12 TURN OFF AND ALLOW TO COOL DOWN ..........12 ... -
Page 6: Appliance Information
1.0 APPLIANCE INFORMATION This appliance has been CE-marked on the basis of compliance with the relevant EU directives for the heat inputs, gas pressures and voltages stated on the data plate. A - Serial No • B - Model No • C - Flue Type •... -
Page 7: Operation
2.0 OPERATION IF GLASS-CERAMIC TOP IS CRACKED OR BROKEN IMMEDIATELY DISCONNECT APPLIANCE FROM POWER SUPPLY AND CONTACT YOUR SERVICE AGENT. THE AIR INTAKE FILTER MUST BE IN POSITION DURING OPERATION IT SHOULD BE CLEANED REGULARLY AND DO NOT OBSTRUCT AIR FILTER ENTRY BELOW. USERS MUST BE MADE AWARE THAT INDIVIDUALS FITTED WITH A PACEMAKER SHOULD CONSULT THEIR DOCTOR IF IN A CLOSE PROXIMITY TO THIS UNIT. -
Page 8: Component Parts
2.1 COMPONENT PARTS A - Door B - Drip tray C - Shelf D – Hob zone Control E –Oven zone Control F – Oven temperature control G – Glass hob H –Flue capper I - Filter... -
Page 9: Controls
2.2 CONTROLS - Power neon (red). B - Hot zone indicator. C - Zone LED (green). D - Oven Indicator. E - Oven temperature indicator. F – Oven heat neon (amber). G – Cooking surface area. 2.3 USING THE INDUCTION HOB Ensure you use the correct size of pot. - Page 10 2.3.3 Ensure you use the correct type of pot 2.3.4 Ensure you use a clean flat bottom pan ...
- Page 11 2.3.5 To turn on hob cooking zone turn required control (A.) The green L.E.D (B) will light. If you remove the pot from the cooking zone the L.E.D will flash at 1 second intervals to indicate that the cooking zone is still active. 2.3.6 To use oven switch oven zone control to required setting (C).
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Page 12: Cleaning And Maintenance
3.0 CLEANING AND MAINTENANCE TURN OFF AND ALLOW TO COOL DOWN 3.2.1 Clean the glass hob with hot soapy water OVEN 3.3.1 Turn off and let cool down. 3.3.2 Remove base tray, base plate and shelf hangers. 3.3.3 Clean oven using soap and water. 3.3.4 Clean shelves and base tray using soap and water. -
Page 13: Specification
THAN THE AIR INTAKE FILTER. REFER TO THE ERROR CODE LIST TO DEBUG THE PROBLEM. SPECIFICATION These appliances are suitable for AC supplies only. Three phase & neutral 5 wire connection MODEL VOLTAGE POWER i91104 400V 3N~ 20.2KW 30.8A 30.4A 30.4A i91105 400V 3N~ 26.2KW... -
Page 14: Installation
INSTALLATION 6.1 SITING / CLEARANCES CAUTION: IF SUITING THE NECESSARY CLEARANCES TO ANY COMBUSTIBLE WALL MUST BE THE LARGEST FIGURE GIVEN FOR INDIVIDUAL APPLIANCES INSTRUCTIONS. 6.2 ELECTRICAL SUPPLY AND CONNECTION Remove rear access panel to access the inlet terminal (see 6.2.2) 6.2.1 6.2.2 Cable entry at unit rear. -
Page 15: Commissioning
6.3.2 Ensure fan intake filter is fitted and secured in position below control panel. 6.3.3 Connect to an electrical supply (see 6.2) COMMISSIONING 6.4.1 Switch all cooking zones on to position 10 (A). 6.4.2 Ensure all L.E.Ds light and begin to flash (B). 6.4.3 Place a pan suitable for induction cooker tops, filled with water, upon a cooking zone. -
Page 16: Suiting
If you require an improved seal between appliances we recommend you use, a food grade, high temperature silicon sealant. This can be supplied by Falcon part no – 523400021 6.6.5 Run a bead of silicon 5mm from profile edge as highlighted below. - Page 17 6.6.6 Slide suited units into position. 6.6.7 Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.6.8 (B) Left hand unit: Slide the penny and lock washer on to the screw and secure using the M5 nut.
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Page 18: Servicing
7 SERVICING BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT THE MAINS ISOLATING SWITCH AND TAKE STEPS TO ENSURE THAT IT CANNOT BE INADVERTENTLY SWITCHED ON. 7.1 CONTROL PANEL 7.1.1 Remove control panel and controls as shown. 7.1.2 Control switch: - Identify wires that relate to switch and LED attached to the generator unit and disconnect. -
Page 19: Oven Door Removal
7.1.3 Unscrew and remove as shown Set DIP switch settings on new control switch to match removed switch. 7.1.4 Re-assemble in reverse order. 7.1.5 LED`s are polarity driven with the Green cable negative and the purple cable positive. The Green cable connects to the spade above LED body flat side. 7.2 OVEN DOOR REMOVAL THE HINGE SPRING SHOULD BE UNDER TENSION AND NO ATTEMPT SHOULD BRE MADE TO REMOVE THE PINS WHEN DOOR IS OFF... - Page 20 7.2.2 Open the door fully and push an Ø4mm pin into the hole on each hinge. 7.2.3 Holding the door with both hands half way down each side, rotate and lift up until the hinge hits the top of the hinge aperture.
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Page 21: Accessing The Generator And Electrics
7.2.4 Rotate hinge out of hinge aperture and lift door away. 7.3 ACCESSING THE GENERATOR AND ELECTRICS 7.3.1 Remove filter. 7.3.2 Remove front panel. - Page 22 7.3.3 Remove cross supports. 7.3.4 Pull generator and electrics out as shown.
- Page 23 CONTACTOR FOR SAFETY CIRCUIT? CONTACTOR FOR TOP OVEN ELEMENT CONTACTOR FOR BOTTOM OVEN ELEMENTS? RELAY MCB-40A 3P TYPE D COOLING FAN SAFETY STAT INDUCTION GENERATOR FUSE 2A 7.3.5 Remove generator canopy (screws both sides) as shown. 7.3.6 Disconnect Generator wires...
- Page 24 7.3.7 Loosen top screws and remove lower screws (both sides) to remove generator.
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Page 25: Removing Coil Assembly
7.4 REMOVING COIL ASSEMBLY 7.4.1 Disconnect the wires to the coil. 7.4.2 Remove the fixings holding the coil carrier to the hob. 7.4.3 Remove the four fixings holding the coil to the carrier take care not to lose the springs. - Page 26 DO NOT USE THE UNIT IF THE CERAMIC TOP IS CHIPPED, CRACKED OR BROKEN. THE PANEL NEEDS TO BE REPLACED. WHEN REPLACING COILS, ENSURE THAT SPACERS ARE IN POSITION AND ONLY FITTED WITH A SINGLE, LAYERED SPACER AS INDICATED. THE INDUCTION GENERATOR UNIT IS HEAVY AND IT MAY BE REQUIRED THAT TWO PEOPLE ARE INVOLVED WITH THE CHANGING PROCEDURE.
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Page 27: Oven Top Element Removal
7.5 OVEN TOP ELEMENT REMOVAL 7.5.1 Inside oven chamber, unscrew element fixing clips and loosen two screws at rear of element. 7.5.2 Disconnect from wiring and remove top element from oven. -
Page 28: Oven Bottom Element Removal
OVEN BOTTOM ELEMENT REMOVAL 7.6.1 Remove screws from Element fixing plate as required. 7.6.2 Disconnect wires and remove element from oven. -
Page 29: Fault Finding
8.0 FAULT FINDING Note: Most faults can be rectified by simply switching unit off for 10 seconds. After this time, turn power back on at mains supply. If fault continues to occur after such action then please refer to the table. This will provide a solution to rectify the condition. - Page 30 Switch Appliance OFF for Reset Appliance 10 Seconds then On. Test Disc may be Pan empty / Too Hot overheated – allow for cooling. Cooking Zone Temperature Too Cooking Zone Self High Or Remains Allow Cook Zone to cool Protected due to Abnormal Constant During for couple of Minutes Heat Build up...
- Page 31 Switch Appliance OFF for Reset Appliance 10 Seconds then On. Communication Check all Error Failure on LIN or CAN-Bus communications connections Switch Appliance OFF for Reset Appliance 10 Seconds then On. Initialisation Error Wait. The generator will Software Failure while reset every 30 seconds.
- Page 32 Oven will not Safety stat tripped Call engineer operate Check element Oven slow to heat Wrong element setting selector(oven zone) switch Oven slow to heat Faulty element Call engineer...
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Page 33: Circuit Diagram
9.0 CIRCUIT DIAGRAM i91104/5 Circuit Diagram... -
Page 34: Wiring Diagram
10.0 WIRING DIAGRAM i91104/5 Wiring diagram... - Page 35 Wiring diagram...
- Page 36 Coil Wiring Diagram...
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Page 37: Spare Parts
11.0 SPARE PARTS Main Spare Parts Oven top element- 733440003 Oven bottom element- 730962060 Control panel i9184 733940000 Power neon red- 730962010 Heat demand neon amber- 730962040 Hot zone control switch- 734250016 Oven zone control switch- 733440002 Oven thermostat switch- 734000032 Safety thermostat- 733940002...
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