Softing FG-200 HSE/FF Quick Start Up Manual
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Softing FG-200 HSE/FF Quick Start Up Manual

Modbus
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Quick Startup Guide
FG-200 HSE/FF Modbus
Version: EN-012018-1.20
© Softing Industrial Automation GmbH

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  • Page 1 Quick Startup Guide FG-200 HSE/FF Modbus Version: EN-012018-1.20 © Softing Industrial Automation GmbH...
  • Page 2 Softing Industrial Automation GmbH Richard-Reitzner-Allee 6 85540 Haar / Germany http://industrial.softing.com + 49 89 4 56 56-0 + 49 89 4 56 56-488 info.automation@softing.com support.automation@softing.com The latest version of this manual is also available in the Softing download area at http://industrial.softing.com/en/downloads.html...

  • Page 3: Table Of Contents

    Powering up the device ........................ 24 2.10 Adding a second FG-200 for redundancy ........................ 25 Chapter 3 Commissioning FG-200 HSE/FF Modbus ................... 26 Installing comConf ........................ 26 Configuring IP address and Modbus parameters ........................ 26 © Softing Industrial Automation GmbH...
  • Page 4 Chapter 5 Technical data ................... 35 Specifications ........................ 35 Installation positions ........................ 36 Chapter 6 ATEX Type Examination Certificate ................... 38 Chapter 7 UL Certificate of Compliance ................... 41 Chapter 8 Declarations of conformity ................... 42 © Softing Industrial Automation GmbH...
  • Page 5 This page is intentionally left blank. © Softing Industrial Automation GmbH...

  • Page 6: Chapter 1 Introduction

    Intended use The Softing FG-200 HSE/FF Modbus is designed to integrate up to four FF H1 links into control systems supporting Modbus. The device can be used as a redundant link. It...

  • Page 7: System Requirements

    An equipment which has been operated under non-intrinsically safe conditions is no longer permitted to be used under intrinsically safe conditions. The FG-200 HSE/FF Modbus is only approved for intended and appropriate use. In case of noncompliance, the warranty and manufacturer’s liability do no longer apply! System requirements Communication Configuration tool comConf PC with operating system Windows 7 or Windows 8.1 (both 32 bit or 64 bit...

  • Page 8: Scope Of Delivery

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Scope of delivery The FG-200 HSE/FF Modbus is delivered with the following: FG-200 HSE/FF Modbus device CD-ROM including firmware and manuals Quick Startup Guide Note The FG-200 is available in two variants. They have identical technical specifications.

  • Page 9: Chapter 2 Hardware Installation

    Cha pter 2 - Ha rdwa re i ns ta l l a ti on Hardware installation Installation in hazardous locations The FG-200 HSE/FF Modbus can be used in hazardous locations and is certified according to ATEX, IEC and North America Approval cULus. WARNING...

  • Page 10: 2.1.1 General Requirements

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de 2.1.1 General requirements Following general requirements must be observed while installing FG-200 on hazardous locations: The details of this document must be observed along with the conditions for use and the applicable details stated on the marking and type labels of each.
  • Page 11 The FG-200 is not to be used in systems where cathodic systems for corrosion protection are in place. Although special precautions may allow the use in such systems (additional earthing bridges), the manufacturer has to be consulted in each case. © Softing Industrial Automation GmbH...
  • Page 12 FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de The operator has to provide measures for protection against lightning. According to the local conditions and in compliance with the environmental rules, the operator is responsible to visually inspect the system and to remove dust settlements in a regularly interval (every 6 months).

  • Page 13: 2.1.2 European And International Approval

    II 3G nA [ic] IIC T4 Gc. The Ex protection method [ic] corresponds only to the FF-H1 fieldbus interfaces. The FG-200 HSE/FF Modbus complies with the applicable standards and regulations and meets the requirements of European Directive 94/9/EC. The requirements for erecting the device as part of the system in potentially explosive atmospheres (e.g.

  • Page 14: 2.1.3 North American Approval

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Certificates ATEX The EC type examination number for ATEX is: BVS 15 ATEX E 063 X A copy of the certificate is available in section ATEX Type Examination Certificate IECEx The type examination number for IECEx is: IECEx BVS 15.0055X...

  • Page 15: Mounting And Dismounting

    TRBS 1203 or similar! The definition of terms can be found in IEC 60079-17. Mounting Hook the two upper notches to the rail to mount the FG-200 on a DIN rail (35 mm). Press the device down towards the rail until it locks into place. © Softing Industrial Automation GmbH...
  • Page 16 FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Note Do not put stress on the system by bending or torsion. Dismounting To dismount the FG-200 from the DIN rail, slide a screw driver horizontally underneath the housing into the locking bar, slide the bar downwards – without tilting the screw driver - and fold the device upwards.

  • Page 17: Connection Diagram

    In such cases, either perform measurements to confirm that the service temperature of the cables is not exceeded (i.e. 80 °C), or use such variants that withstand temperatures of minimum 90 °C. © Softing Industrial Automation GmbH...

  • Page 18: Connecting The Power Supply

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Connecting the power supply Connect the FG-200 to a 24 V DC power supply. Use different or redundant power supplies for redundant FG-200s. Turn on the power supply. The boot process takes approx. 50 seconds. For indication...

  • Page 19: Connecting To The Network

    Connecting to the network The FG-200 provides the following network connections: EtherNet/IP and PROFINET Note We strongly recommend connecting the two Ethernet interfaces to different physical LAN networks (EtherNet/IP communication system and PROFINET communication system). © Softing Industrial Automation GmbH...

  • Page 20: Modbus Serial Connection

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Modbus serial connection When connecting the FG-200 via serial connection use the connector from your delivery with the following pin assignment: Pin No. Signal Connector symbol Note If you are working with two FG-200 in redundant mode, the serial connection...
  • Page 21 The maximum cable length is 0.5 m according to EMC requirements. The pin assignment is as follows: Signal Description Receives data from redundant device Transmits data to redundant device Ground Note The receive (RX) and transmit (TX) signals must be cross-linked. © Softing Industrial Automation GmbH...

  • Page 22: Ff-H1 Interface Connection

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Do not power up FG-200s when serial link is missing If the two FG-200s forming a redundant set are powered while the serial link is missing, both devices will behave like independent, non-redundant Primary Devices.
  • Page 23 Description Fieldbus + Fieldbus shield Fieldbus - FF H1 bus line channel 2 Signal Description Fieldbus + Fieldbus shield Fieldbus - FF H1 bus line channel 3 Signal Description Fieldbus + Fieldbus shield Fieldbus - © Softing Industrial Automation GmbH...

  • Page 24: Powering Up The Device

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de FF H1 bus line channel 4 Signal Description Fieldbus + Fieldbus shield Fieldbus - Note The fieldbus shield is not connected directly to functional earth. For EMC reasons, it is only connected via a capacitor. If a direct connection to functional earth or protective earth is required, you need to implement this separately.

  • Page 25: Adding A Second Fg-200 For Redundancy

    "secondary". For indication of proper operation as a secondary device refer to Status indicators - LEDs Hint Refer to Section FG-200 redundancy for more information on the redundancy concept. © Softing Industrial Automation GmbH...

  • Page 26: Chapter 3 Commissioning Fg-200 Hse/Ff Modbus

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Commissioning FG-200 HSE/FF Modbus Installing comConf New installation Insert your Software and Documentation for Fieldbus Gateways CD into your CD drive. If Autorun is enabled on your system, the startup page is opened.

  • Page 27: Setting Up A Comconf Project

    For information about how to set up a new project with the configuration tool comConf and working with the FG-200 Web server interface please refer to the User Manual. This document is available with your FG-200, on CD delivered with the product and the Softing download page...

  • Page 28: Chapter 4 Status Indicators - Leds

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Status indicators - LEDs The FG-200 is equipped with eight LEDs on its front side: stands for power supply - refer to PWR - power supply stands for running - refer to...

  • Page 29: Pwr - Power Supply

    24V DC power supply is ok no power supply Device LED statuses in stand-alone mode The following table shows possible LED combinations in stand-alone mode: LEDs Meaning Startup phase (approximately 7 seconds) During this phase redundancy role is determined green © Softing Industrial Automation GmbH...

  • Page 30: Run/Err/Rdl - Led Statuses In Redundant Mode

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de LEDs Meaning Non redundant device, ready. The device is operational; it is not part of a green green redundant set. Permanent hardware fault detection during startup. green green A fatal error has been detected.
  • Page 31 The device is acting as non-redundant device, but a minor hardware failure has been detected during start-up. In the case of a Primary Device on a redundant set, the secondary device is not ready © Softing Industrial Automation GmbH...
  • Page 32 FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de LEDs Meaning Primary device or non-redundant device, failure. The device is acting as non-redundant device, but a green green failure has been detected. Secondary device, not ready. The device is acting as secondary device in a redundant set, but it is not ready to take over the primary role due to e.g.
  • Page 33 Details are available on the web page Diagnostics of the device. Primary with H1 error state green green Primary not ready green green Secondary with H1 error green green © Softing Industrial Automation GmbH...

  • Page 34: H1 Channel Status Indicators

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de LEDs Meaning Primary, configuration error green H1 channel status indicators The following table shows the channel LEDs and their meaning of all four channels (CH1 - CH4): Symbol Color / frequency...

  • Page 35: Chapter 5 Technical Data

    - Part 1: General requirements: IEC/EN/UL 61010-2-201 Safety requirements for electrical equipment for measurement, control and laboratory use - Part 2-201: Particular requirements for control equipment (both with CB scheme). Ingress protection IP20 © Softing Industrial Automation GmbH...

  • Page 36: Installation Positions

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Installation positions The gateway FG-200 can be mounted horizontally and vertically. Depending on the installation position, different ambient operating temperatures (T a ) are allowed: Minimum distance Provide a minimum distance of 50 mm to the air inlet and air outlet to ensure natural convection.
  • Page 37 Minimum Maximum permissible fieldbus channels voltage distance ambient temperature T a 32 VDC 0 mm 40 °C 24 VDC 0 mm 50 °C 32 VDC 17.5 mm 55 °C 24 VDC 17.5 mm 60 °C © Softing Industrial Automation GmbH...

  • Page 38: Chapter 6 Atex Type Examination Certificate

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de ATEX Type Examination Certificate © Softing Industrial Automation GmbH...
  • Page 39 Cha pter 6 - ATEX Type Exa mi na ti on Certi fi ca te © Softing Industrial Automation GmbH...
  • Page 40 FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de © Softing Industrial Automation GmbH...

  • Page 41: Chapter 7 Ul Certificate Of Compliance

    Cha pter 7 - UL Certi fi ca te of Compl i a nce UL Certificate of Compliance © Softing Industrial Automation GmbH...

  • Page 42: Chapter 8 Declarations Of Conformity

    FG-200 HSE/FF Modbus - Qui ck Sta rtup Gui de Declarations of conformity This device is compliant with EC directive 2014/30/EG for "Electromagnetic Compatibility" (EMC) and meets the following harmonized standards: EN 55011 Industrial, scientific and medical (ISM) devices - radio disturbance - limits...
  • Page 43 Electrical and electronic equipment must be disposed of separately from normal waste at the end of its operational lifetime. Packaging material and worn components shall be disposed of according to the regulations applicable in the country of installation. © Softing Industrial Automation GmbH...
  • Page 44 Softing Industrial Automation GmbH Richard-Reitzner-Allee 6 Tel: + 49 89 45 656-0 85540 Haar / Germany Fax: + 49 89 45 656-488 http://industrial.softing.com info.automation@softing.com...

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