Honda CB500XA Owner's Manual
  1. Manuals
  2. Brands
  3. Honda Manuals
  4. Motorcycle
  5. CB500XA
  6. Owner's manual

Honda CB500XA Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

CB500X/XA
EN

Advertisement

Table of Contents
loading

Related Manuals for Honda CB500XA

Summary of Contents for Honda CB500XA

  • Page 1 CB500X/XA...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 The following codes in this manual ● Honda motorcycle. Your selection of a indicate each country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate CB500XA MA type.
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 14 Maintenance P. 56 Troubleshooting P. 102 Information P. 121 Specifications P. 134 Index P. 137...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 8 Riding Precautions ..........P. 9 Accessories & Modifications......P. 12 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding Perform all routine and regular inspections onto the grab rails or your waist, leaning with ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It's important to keep your motorcycle properly by wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your motorcycle inside a garage or ignition switch to the (Off) position, and other enclosure. evaluate the condition of your motorcycle. WARNING Inspect for fluid leaks, check the tightness of Running the engine of your motorcycle critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 10: Image Labels

    Image Labels Image Labels MA type only The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.

  • Page 12: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger's hands onto the grab rails Not wearing a helmet increases the ●...

  • Page 13: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle's stability. motorcycle's future reliability and performance.
  • Page 14 Riding Precautions Anti-lock Brake System (ABS) Engine Braking Engine braking helps slow your motorcycle CB500XA only This model is equipped with an Anti-lock Brake down when you release the throttle. For further System (ABS) designed to help prevent the slowing action, downshift to a lower gear. Use brakes from locking up during hard braking.
  • Page 15 Riding Precautions Slowly lean the motorcycle to the left until its Parking weight rests on the side stand. Park on a firm, level surface. ● Turn the handlebar fully to the left. If you must park on a slight incline or loose ●...

  • Page 16: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 17: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your ● cause a crash and you can be seriously motorcycle's handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 18: Operation Guide

    Parts Location Tool kit (P.55) Document bag (P.55) Fuel fill cap (P.53) Front brake fluid reservoir (P.83) Front suspension spring preload adjuster (P.98) Front brake lever (P.97) Throttle grip (P.94) Engine oil fill cap (P.77) Engine oil level inspection window (P.77) Engine oil filter (P.79)
  • Page 19 Windscreen (P.100) Front suspension spring preload adjuster (P.98) Clutch lever (P.91) Main fuse (P.120) Battery (P.74) Fuse boxes (P.119) Seat (P.75) Left side cover (P.76) Crankcase breather (P.95) Rear suspension spring preload adjuster (P.99) Drive chain (P.87) Coolant reserve tank (P.81) Shift lever (P.50)
  • Page 20 Instruments button button Display Check When the ignition switch is turned to the (On) position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 21 Tachometer red zone Clock (12-hour or 24-hour display) (excessive engine rpm range) To set the clock: (P.29) Speedometer Section B display (P.23) Section A display (P.19) Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Continued...
  • Page 22 Instruments (Continued) Coolant temperature gauge When the coolant is over specified temperature, the segment H flashes. If the segment H flashes while riding: (P.104) If the coolant temperature gauge indicator flashes: (P.108) Gear position indicator The gear position is shown in the Fuel gauge gear position indicator.
  • Page 23 Section A display Changing the section A display You can select the following: With the button, you can switch the Current fuel mileage section A display between the current fuel ● Average fuel mileage [AVG] mileage, average fuel mileage, fuel ●...
  • Page 24 Instruments (Continued) Also, the average fuel mileage for tripmeter Current fuel mileage A will be displayed when the odometer, Displays the current instant fuel mileage. tripmeter A, numerical tachometer and reserve tripmeter are selected. Display range: 0.0 to 300.0 L/100km (km/L, Display range: 0.0 to 300.0 L/100km (km/L, mile/gal or mile/L) mile/gal or mile/L)
  • Page 25 Fuel consumption Average speed [AVG] Displays the fuel consumption since the Displays the average speed since the selected selected tripmeter was reset. tripmeter was reset. The fuel consumption will be calculated The average speed will be calculated based on based on value displayed on the tripmeter (A value displayed on the tripmeter (A or B) or B) selected.
  • Page 26 Instruments (Continued) When “---” is displayed except for the above- Reserve fuel consumption [RES] mentioned cases, go to your dealer for service. Displays the fuel consumption since the 1st To reset the average speed: (E) segment of the fuel gauge starts flashing. (P.25) When the 1st (E) segment of the fuel gauge starts flashing, the current fuel mileage,...
  • Page 27 Section B display Changing the section B display You can select the following: With the button, you can switch the Odometer [TOTAL] section B display between the odometer, ● Tripmeter [TRIP A/B] tripmeter A, tripmeter B, numerical ● Numerical tachometer tachometer, and reserve tripmeter.
  • Page 28 Instruments (Continued) Odometer [TOTAL] Reserve tripmeter [RES] Total distance ridden. Distance ridden since the 1st (E) segment of When “------” is displayed, go to your dealer the fuel gauge starts flashing. for service. When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeters or numerical tachometer switches to the reserve Tripmeter [TRIP A/B]...
  • Page 29 When they are reset, reset display appears at To reset the tripmeter [TRIP A/B], each indication. Then, the display returns to average fuel mileage [AVG], fuel the last selected indication. consumption, average speed [AVG] Also, the tripmeter A, average fuel mileage, and elapsed time fuel consumption, average speed and To reset the tripmeter A, average fuel mileage...
  • Page 30 Instruments (Continued) To reset the tripmeter B, average fuel When they are reset, reset display appears at mileage B, fuel consumption B, average each indication. Then, the display returns to speed B and and elapsed time B (these are the last selected indication. based on tripmeter B) together, press and hold the button while tripmeter B is...
  • Page 31 Display Setting Setting Mode B Setting Mode A Following items can be changed sequentially. Following items can be changed sequentially. (P.33) • Setting of REV indicator (P.28) • Time format setting RPM setting Interval RPM setting • Clock setting Brightness adjustment •...
  • Page 32 Instruments (Continued) Setting Mode A Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode A from the setting mode to the ordinary Time format setting display. Clock setting If the buttons are not pressed for about 30 Backlight brightness adjustment seconds, items in the process of being set will be discarded and only items that were set...
  • Page 33 1 Time format setting: 2 Clock setting: You can switch the time format between 12 Press button until the desired hour is displayed. hour format or 24 hour format. Press and hold button to advance Turn the ignition switch to the (On) the hour quickly.
  • Page 34 Instruments (Continued) Press button until the desired minute is 3 Backlight brightness adjustment: displayed. You can adjust the brightness to one of five Press and hold button to advance levels. the minute quickly. Press button. The brightness level is switched. You can adjust the brightness level from five levels.
  • Page 35 4 Activating/deactivating of tripmeter 5 Setting of HISS indicator: A, average fuel mileage, fuel Press button to select “ ” (blinks) or “ ” (off) in the HISS setting mode. consumption, average speed and elapsed time automatic reset mode: You can activate or deactivate the automatic reset mode by refuelling after the 1st (E) segment of the fuel gauge starts flashing.
  • Page 36 Instruments (Continued) 6 Changing of speed and mileage unit: 7 Changing the fuel mileage meter unit: Press the button to select either “km/h” When the “km/h” for speed and “km” for mileage are selected and “km” or “mph” and “mile”. Press button to select “L/100km”...
  • Page 37 Setting Mode B Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode B from the setting mode to the ordinary Setting of REV indicator display. RPM setting If the buttons are not pressed for about 30 Interval RPM setting seconds, items in the process of being set will be discarded and only items that were set...
  • Page 38 Instruments (Continued) 1 Setting of REV indicator: To change the setting mode B, turn the ignition switch to the (On) position while You can change the setting of the REV pressing button until the initial indicator. animation ends. The display moves to the REV indicator blinks during setting.
  • Page 39 Each time button is pressed, the "REV Tachometer Numerical indicator blinking fastest RPM" setting value tachometer will be increased by one segment (250 r/min (rpm)). When the "REV indicator blinking fastest RPM" setting value exceeds 8,750 r/min (rpm), the "REV indicator blinking fastest RPM"...
  • Page 40 Instruments (Continued) Press button. The "REV indicator Each time button is pressed, the blinking fastest RPM" is set, and then the numbers of the "REV indicator blinking display moves to the setting of "REV interval RPM" advances as follows: 250 r/min indicator blinking interval RPM".
  • Page 41 Press button. The "REV indicator Example: REV indicator blinking fastest blinking interval RPM" is set, and then the RPM: 8,750 r/min (rpm) display moves to the brightness adjustment REV indicator blinking interval of the REV indicator. RPM: 250 r/min (rpm) The REV indicator switches from blinking REV indicator r/min (rpm)
  • Page 42 Instruments (Continued) 2 Changing of tachometer display Conventional Peak hold display display mode: You can change the display mode of the tachometer. Press button to switch the display mode of tachometer. Press button. The currently selected display mode is set, and then the display moves to the ordinary display.
  • Page 43 The peak hold segment keeps to show the maximum engine RPM temporarily. Example: Engine revolutions per minutes 8,750 r/min (rpm) Conventional Peak hold display display Peak Tachometer hold bar segment segment...
  • Page 44 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Left turn signal indicator Right turn signal indicator...
  • Page 45 REV indicator (P.44) High beam indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the (On) position with the engine stop switch in the (Run) position. If it comes on while engine is running: (P.105) Neutral indicator Comes on when the transmission is in Neutral.
  • Page 46 Indicators (Continued)
  • Page 47 Flashes every 2 seconds for 24 hours when the ignition switch is turned to the ● (Off) position. ABS (Anti-lock Brake System) indicator CB500XA only Comes on briefly when the ignition switch is turned to the (On) position. ● Goes off when your speed reaches approximately 10 km/h (6 mph).
  • Page 48 Indicators (Continued) REV Indicator Comes on briefly when the ignition switch is turned to the (On) position. ● Initial setting REV indicator blinking fastest RPM: 8,750 r/min (rpm) REV indicator blinking interval RPM: 250 r/min (rpm) REV indicator r/min (rpm) Blinking 8,250 r/min (rpm) Blinking fast...
  • Page 50 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to (Stop) position (the starter motor will not operate) to stop the engine. Start button Hazard switch Horn button Switchable when the ignition switch is in the (On) position. Turn signal switch Pressing the switch turns the turn signal off.
  • Page 51 (On) Ignition Switch Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. Key can be removed when in the (Off) (Off) Turns engine off. (Lock) position. (Lock) Locks steering. Continued...
  • Page 52 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 53 Starting the Engine Start your engine using the following Make sure the engine stop switch is in the procedure, regardless of whether the engine (Run) position. is cold or warm. Turn the ignition switch to the (On) position. Shift the transmission to Neutral ( indicator comes on).
  • Page 54 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off.
  • Page 55 Emergency Stop Signal The emergency stop signal stops operating CB500XA only Emergency stop signal activates when you when: brake hard while driving at 50 km/h (31 mph) You release the brake lever and pedal. ● or above to alert drivers behind you about The ABS is deactivated.
  • Page 56 Emergency Stop Signal (Continued) The emergency stop signal is not a system that can prevent a possible rear-end collision caused by your hard braking. It is always recommended to avoid hard braking unless it is absolutely necessary. The emergency stop signal does not activate with the hazard switch pressed in.
  • Page 57 Refuelling Ignition key Opening the Fuel Fill Cap Lock cover Open the lock cover, insert the ignition key, and turn it clockwise to open the cap. Level plate Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks.
  • Page 58 Storage Equipment WARNING Helmet Holder The helmet holder is located under the seat. Riding with a helmet attached to the A helmet set wire is in the tool kit. holder can interfere with the rear wheel or suspension and could cause a crash Helmet set wire in which you can be seriously hurt or killed.
  • Page 59 Tool Kit Document Bag The tool kit is located under the seat. The document bag is located underside of the seat. Rubber strap Document bag Rubber strap Tool kit Removing the Seat (P.75) Removing the Seat (P.75)

  • Page 60: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 57 Throttle ..............P. 94 Maintenance Schedule........P. 58 Crankcase Breather ........... P. 95 Maintenance Fundamentals ......P. 61 Other Adjustments..........

  • Page 61: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 62: Maintenance Schedule

    Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your motorcycle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 63 : Intermediate. We recommend service by your dealer, unless you Inspect (clean, adjust, lubricate, or replace, if necessary) have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your motorcycle serviced Clean by your dealer.
  • Page 64 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 61 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn...

  • Page 65: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain - Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 87 To ensure safety, it is your responsibility to Brakes - Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 66 Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. WARNING Installing non-Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed. Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle.
  • Page 67 Maintenance Fundamentals What to do in an emergency Battery If any of the following occur, immediately see your doctor. Your motorcycle has a maintenance-free type Electrolyte splashes into your eyes: ● battery. You do not have to check the battery Wash your eyes repeatedly with cool water for at electrolyte level or add distilled water.
  • Page 68 NOTICE If the terminals are heavily corroded, clean Installing non-Honda electrical accessories can and polish the terminals with a wire brush or overload the electrical system, discharging the sandpaper. Wear safety glasses.
  • Page 69 Blown fuse Selecting the Engine Oil For recommended engine oil, see “Specifications.” P. 135 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: NOTICE JASO T 903 standard : MA ●...
  • Page 70 The API classification specifies the quality and Recommended brake fluid: performance rating of engine oils. Use SG or Honda DOT 4 Brake Fluid or equivalent higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the Drive Chain circular API service symbol.
  • Page 71 Maintenance Fundamentals Also inspect the drive sprocket and driven sprocket. If After cleaning, wipe dry and lubricate with the either has worn or damaged teeth, have the sprocket recommended lubricant. replaced by your dealer. Recommended lubricant: Drive chain lubricant designed specifically for O-ring chains If not available, use SAE 80 or 90 gear oil.
  • Page 72 Recommended Coolant poor engine performance. P. 95 Use only genuine HONDA PRE-MIX COOLANT without diluting with water. Genuine HONDA PRE-MIX COOLANT is excellent at preventing corrosion and overheating. The coolant should be inspected and replaced properly by following the maintenance schedule.
  • Page 73 Maintenance Fundamentals Inspecting for Abnormal Wear Tyres (Inspecting/Replacing) Checking the Air Pressure Inspect the tyres for Visually inspect your tyres and use an air signs of abnormal wear pressure gauge to measure the air pressure at on the contact surface. least once a month or any time you think the tyres look low.
  • Page 74 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt when the minimum tread depth is reached.
  • Page 75 ● of the same size, construction, speed rating, and load range. Always use the size and type of tyres Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tyre is installed.
  • Page 76 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 77: Tool

    Tool The tool kit is stored under the seat. P. 75 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Pin spanner ● 10 × 14 mm Open end wrench ● Standard/Phillips screwdriver ● Screwdriver handle ●...

  • Page 78: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the (Off) Negative position. Rubber strap terminal Remove the seat. P. 75 Battery Unhook the rubber strap from rear side. Disconnect the negative - terminal from the battery.

  • Page 79: Seat

    Removing & Installing Body Components Seat Seat Removal Insert the ignition key into the seat lock. Front stay Turn the key clockwise, then pull the seat back and up. Recess Installation Front prong Rear prongs Insert the front and rear prongs into the front and rear stays on the frame and the recess into the tab.

  • Page 80: Left Side Cover

    Removing & Installing Body Components Left Side Cover Left Side Cover Installation Install the parts in the reverse order of Grommets removal. Hooks Prongs Bolt Left side cover Hook Removal Remove the seat. P. 75 Remove the bolt. Remove the prongs from the grommets, then remove the left side cover backward by releasing the hooks.

  • Page 81: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap If the engine is cold, idle the engine for 3 to 5 minutes. Oil level inspection Turn the ignition switch to the (Off) window position and wait for 2 to 3 minutes. Upper level Place your motorcycle in an upright position on a firm, level surface.
  • Page 82 Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix different brands and grades of oil.
  • Page 83 Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Drain bolt...
  • Page 84 Engine Oil Changing Engine Oil & Filter Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft) Fill the crankcase with the recommended oil ( P. 65, P. 135) and install the oil fill cap.

  • Page 85: Coolant

    Coolant Checking the Coolant Reserve tank UPPER level Check the coolant level in the reserve tank mark while the engine is cold. Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright LOWER level position. mark Check that the coolant level is between the UPPER level and LOWER level marks Adding Coolant...
  • Page 86 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. WARNING Removing the radiator cap while the Changing Coolant...

  • Page 87: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes Place your motorcycle in an upright excessive, inspect the brake pads for wear. position on a firm, level surface.
  • Page 88 Brakes Inspecting the Brake Pads Inspecting the Brake Pads If necessary have the pads replaced by your dealer. Always replace both left and right brake pads Check the condition of the brake pad wear indicators. at the same time. The pads need to be replaced if a brake pad is worn to the indicator.
  • Page 89 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 90: Side Stand

    Side Stand Checking the Side Stand Sit on the motorcycle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 91: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 92 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Wheel speed sensor Front end of CB500XA only adjusting plate Adjusting the chain requires special tools. Lock nut Have the drive chain slack adjusted by your dealer. Adjusting...
  • Page 93 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) chain slack is obtained. Turn the adjusting bolts counterclockwise to tighten the Hold the adjusting bolts and tighten the chain.
  • Page 94 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the front end of the chain The drive chain slider will need to be adjusting plate enters the red zone on the replaced if the chain slider is worn to the...

  • Page 95: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 96 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in). Upper clutch cable adjuster Tighten the upper lock nut and check the freeplay again.
  • Page 97 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower lock nut Adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. Loosen the lower lock nut. Turn the adjusting nut until the clutch lever freeplay is 10 - 20 mm (0.4 - 0.8 in).

  • Page 98: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 99: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container to receive deposits. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube Crankcase breather tube plug...

  • Page 100: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim Pinion You can adjust vertical aim of the headlight for proper alignment. Turn the pinion in or out as necessary using provided Phillips Raise screwdriver ( P. 73). Obey local laws and regulations. Lower...

  • Page 101: Adjusting The Brake Lever

    Other Adjustments Adjusting the Brake Lever Adjusting the Brake Lever Forward Adjuster You can adjust the distance between the tip of the brake lever and handle grip. Brake lever Handle grip Adjustment method Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position.

  • Page 102: Adjusting The Front Suspension

    Other Adjustments Adjusting the Front Suspension Adjusting the Front Suspension Fork bolt Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn clockwise to increase spring preload (hard), or turn counterclockwise to decrease 3rd groove Adjusters spring preload (soft).

  • Page 103: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Extension bar Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn the adjuster using the pin spanner and extension bar provided in the tool kit P.

  • Page 104: Adjusting The Windscreen Height

    Other Adjustments Adjusting the Windscreen Height Adjusting the Windscreen Low position High position Height Bolts B Bolts B You can adjust the windscreen height from 1 of 2 positions. Bolts A Windscreen Washers Nuts Windscreen stay Remove the left side windscreen stay by Washers removing the bolts B.
  • Page 105 Other Adjustments Adjusting the Windscreen Height Install the right side windscreen stay and bolts B to the low position holes or high position holes. Then, tighten the bolts B. Adjust both right and left windscreen stays to the same position. Attach the nuts in their original locations on the windscreen stay.

  • Page 106: Troubleshooting

    Troubleshooting Engine Will Not Start (HISS indicator stays Electrical Trouble..........P. 116 on)..............P. 103 Battery Goes Dead..........P. 116 Overheating (Segment H flashes in coolant Burned-out Light Bulb ........P. 116 temperature gauge) ........P. 104 Blown Fuse............P. 119 Warning Indicators On or Flashing.....

  • Page 107: Engine Will Not Start (Hiss Indicator Stays On)

    Engine Will Not Start (HISS indicator stays on) Starter Motor Operates But Check if there are no any metallic seals or stickers on the key. Engine Does Not Start If the HISS indicator still stays on, have your motorcycle inspected by your Check the following items: dealer.

  • Page 108: Overheating (Segment H Flashes In Coolant Temperature Gauge)

    Overheating (Segment H flashes in coolant temperature gauge) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the The segment H flashes in the coolant (Off) position. ●...

  • Page 109: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle If the low oil pressure indicator comes on, pull safely to the side of the road and stop inspected by your dealer.

  • Page 110: Abs (Anti-Lock Brake System) Indicator

    Indicator but without the anti-locking function. CB500XA only The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while the rear wheel is lifted off following ways, you may have a serious the ground.

  • Page 111: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If these occurs, see your dealer as soon as possible.

  • Page 112: Coolant Temperature Gauge Failure Indication

    Other Warning Indications Coolant Temperature Gauge Failure Indication Coolant Temperature Gauge Failure Indication If the cooling system has an error, all segments will blink as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 113: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 114 Tyre Puncture Removing Wheels Take care to prevent the brake caliper CB500XA only When removing and installing the wheel, be from scratching the wheel during careful not to damage the wheel speed removal. sensor and pulser ring. Remove the front axle bolt.
  • Page 115 Tyre Puncture Removing Wheels Support your motorcycle securely and Installation raise the front wheel off the ground using Attach the right and left side collars in a maintenance stand or a hoist. their original location on the wheel. Loosen the left axle pinch bolt. On the left side, place the wheel between On the left side, withdraw the front axle the fork legs and insert the front axle shaft...
  • Page 116 Tyre Puncture Removing Wheels Tighten the left axle pinch bolt to hold the NOTICE axle shaft. When installing a wheel or caliper into original Install and tighten the axle bolt. position, carefully fit the brake disc between the pads to avoid scratching them. Torque: 51 N·m (5.2 kgf·m, 38 lbf·ft) Lower the front wheel on the ground.
  • Page 117 Tyre Puncture Removing Wheels Rear Wheel Pulser ring Wheel speed sensor CB500XA only CB500XA only Removal Place your motorcycle on a firm, level surface. Support your motorcycle securely and Lock nut Washer raise the rear wheel off the ground using a maintenance stand or a hoist.
  • Page 118 Tyre Puncture Removing Wheels Remove the brake caliper bracket, rear Installation wheel and side collars. To install the rear wheel, reverse the Support the brake caliper assembly so removal procedure. that it doesn't hang from the brake Take care to prevent the brake caliper hose.
  • Page 119 Tyre Puncture Removing Wheels Make sure that the slot on the brake Adjust the drive chain slack. P. 88 caliper bracket is positioned in the lug on Install and tighten the rear axle nut. the swingarm. Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) Brake caliper bracket Slot Hold the adjusting bolts and tighten the...

  • Page 120: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the (Off) or before charging.
  • Page 121 Electrical Trouble Burned-out Light Bulb Headlight/Position Lights/Front Brakelight/Taillight/Rear Turn Turn Signals Signals Front turn signals Brakelight/Taillight Position lights Rear turn signals Headlight The headlight, position lights and front turn The brakelight, taillight and rear turn signals signals use several LEDs. use several LEDs.
  • Page 122 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Remove the screws, license light cover and license light cover packing. Pull out the bulb without turning. Cover packing License light cover Screws Bulb Install a new bulb and reinstall the parts in the reverse order of removal.

  • Page 123: Blown Fuse

    Pull the fuses out one by one with the Spare fuses fuse puller in the tool kit and check for a blown fuse. Always replace a blown fuse CB500XA with a spare fuse of the same rating. Fuse box covers Reinstall the fuse box covers.
  • Page 124 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Wire connector with a spare fuse of the same rating. Spare main fuse is provided in the starter magnetic switch. Reinstall parts in the reverse order of removal.

  • Page 125: Information

    Information Keys..............P. 122 Instruments, Controls, & Other Features... P. 123 Caring for Your Motorcycle ......P. 125 Storing Your Motorcycle ....... P. 129 Transporting Your Motorcycle..... P. 129 You & the Environment ......... P. 130 Serial Numbers ..........P. 131 Fuels Containing Alcohol ......

  • Page 126: Keys

    Keys Keys If you lose a key, make another duplicate key immediately. Ignition Key To make a duplicate key and register it with your This motorcycle has two ignition keys and a key HISS system, take the spare key, the key tag, and tag with a key number and a bar code.

  • Page 127: Instruments, Controls, & Other Features

    9,999.9. Ignition Switch HISS Leaving the ignition switch in the (On) position The Honda Ignition Security System (HISS) with the engine stopped will drain the battery. immobilizes the engine's ignition system if an Do not turn the key while riding.
  • Page 128 Instruments, Controls, & Other Features Document Bag Assist-slipper Clutch System The owner’s manual, registration, and insurance The assist-slipper clutch system helps to prevent information can be stored in the plastic the rear tyre from locking up when the document bag underside of the seat. P.

  • Page 129: Caring For Your Motorcycle

    Thoroughly rinse your motorcycle with Frequent cleaning and polishing is important to plenty of clean water and dry with a soft, ensure the life of your Honda. A clean clean cloth. motorcycle makes it easier to spot potential After the motorcycle dries, lubricate any problems.
  • Page 130 Caring for Your Motorcycle Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 131 Caring for Your Motorcycle Aluminium Components Windscreen Using plenty of water, clean the windscreen with Aluminium will corrode from contact with dirt, a soft cloth or sponge. (Avoid using detergents mud, or road salt. Clean aluminium parts or any kind of chemical cleaner on the regularly and follow these guidelines to avoid windscreen.) Dry with a soft, clean cloth.
  • Page 132 Caring for Your Motorcycle When the exhaust pipe and muffler are painted, Exhaust Pipe and Muffler do not use a commercially available abrasive The exhaust pipe and muffler are stainless steel kitchen cleaning compound. Use a neutral but may become stained by mud or dust. detergent to clean the painted surface on the exhaust pipe and muffler.

  • Page 133: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle Transporting Your Motorcycle If you store your motorcycle outdoors, you should consider using a full-body motorcycle cover. If your motorcycle needs to be transported, it If you won't be riding for an extended period, should be carried on a motorcycle trailer or a follow these guidelines: flatbed truck or trailer that has a loading ramp...

  • Page 134: You & The Environment

    You & the Environment You & the Environment that can hurt refuse workers and contaminate drinking water, lakes, rivers, and oceans. Owning and riding a motorcycle can be enjoyable, but you must do your part to protect the environment. Choose Sensible Cleaners Use a biodegradable detergent when you wash your motorcycle.

  • Page 135: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...

  • Page 136: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 137: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 138: Specifications

    194 kg (428 lb) 12 V- 7.0 Ah (10 HR) CB500X MA type 3.285 Curb weight 196 kg (432 lb) MA type CB500XA 2.105 198 kg (437 lb) IN type 1.600 189 kg (417 lb) Maximum weight MA type Gear ratio 1.300...
  • Page 139 Driven sprocket Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in) Idle speed 1,200 ± 100 rpm Honda 4-stroke motorcycle oil API Service Classification SG or higher, excluding oils Recommended marked as “Energy Conserving” or engine oil “Resource Conserving,” SAE 10W-30, JASO T 903 standard MA After draining 2.4 L (2.5 US qt, 2.1 Imp qt)
  • Page 140 30 N·m (3.1 kgf·m, 22 lbf·ft) mounting bolt Fuses ■ Front wheel axle pinch bolt 22 N·m (2.2 kgf·m, 16 lbf·ft) Main fuse 30 A 15 A, 10 A, 7.5 A CB500X Other fuse 30 A, 15 A, 10 A, 7.5 A CB500XA...

  • Page 141: Index

    Index Catalytic Converter........133 ABS (Anti-lock Brake System)....... 10 Clock ............. 17, 29 ABS (Anti-lock Brake System) Clutch System ........... 91 Indicator ..........43, 106 Coolant............68, 81 Accessories ............12 Coolant Temperature Gauge ......18 Average Speed Meter........21 Crankcase Breather .........
  • Page 142 Equipment Owner’s Manual ........55, 124 Hazard Switch........... 46 Tool Kit..............55 Headlight Aim ..........96 Headlight Dimmer Switch ......46 Helmet Holder..........54 Flooded Engine ..........49 High Beam Indicator........41 Frame Number ..........131 HISS Indicator .......... 43, 103 Front Suspension ..........
  • Page 143 PGM-FI (Programmed Fuel Injection) Maintenance Malfunction Indicator Lamp (MIL)..41, 105 Fundamentals ............. 61 Protective Apparel..........8 Importance ............57 Safety ..............57 Schedule............... 58 Rear Suspension..........99 Maximum Weight Limit ......... 13 Recommended Modifications............ 12 Coolant ..............68 Fuel ................ 53 Oil ................
  • Page 144 Serial Numbers..........131 Tripmeter........... 24, 123 SET button............16 Troubleshooting ..........102 Shifting Gears ........... 50 Turn Signal Indicator ........40 Side Stand............86 Tyres Side Stand Ignition Cut-off System .... 86 Air Pressure ............69 Specifications..........134 Puncture............. 109 Speedometer ............
  • Page 145 42MKPC00 XXXX. 2019.XX.K 00X42-MKP-C000 PRINTED IN XXXX...

This manual is also suitable for:

Cb500x

Table of Contents