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Sulzer XFP-PE5 Workshop Manual

Abs submersible sewage pump
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ABS Submersible sewage pump
XFP-PE5
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Workshop Manual
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Summary of Contents for Sulzer XFP-PE5

  • Page 1 ABS Submersible sewage pump XFP-PE5 Workshop Manual www.sulzer.com...
  • Page 2 ABS Submersible sewage pump VUPX-PE5 Workshop Manual www.sulzer.com...
  • Page 3 ABS Submersible sewage pump AFLX-PE5 Workshop Manual www.sulzer.com...
  • Page 4 Modular Workshop Manual Contents Contents: Explosion approved motor PE5…………..……………………………………….………………………WSM-11-0501 XFP PE5 Motor with cooling jacket...…………………………….……………………………………….WSM-00-0501 XFP PE5 Motor without cooling jacket……………………………………………………………………WSM-00-0502 VUPX/AFLX PE5 Motor……………………………………………….………………………………...…WSM-00-0503 Connection Chamber PE5…...…………………………………………………………………………….WSM-01-0501 Upper bearing Lid PE5……..…………………………………………………………………………...…WSM-02-0502 Shaft and Coolant Chamber XFP PE5 (with cooling jacket)…..…….……………………….…………WSM-03-0503 Shaft and Coolant Chamber XFP PE5 (without cooling jacket)………..……………………………..WSM-03-0504 Shaft and Coolant Chamber VUPX/AFLX PE5…………..…...………………………………………..WSM-03-0505 Motor housing and Cooling jacket XFP PE5……..………………………………………………………WSM-04-0509...
  • Page 5 Modular Workshop Manual Explosion approved motor PE5 Explosion approved motor NOTE! Explosion approved motor may only be repaired or maintained by authorized ABS personnel or personnel authorized by ABS. The personnel and /or your workshop may also require authorisation by your local government. IEC 60079-19 and EU Directive 94/9/EC are valid for all maintenance and repair work of products used in hazardous locations.
  • Page 6 Modular Workshop Manual Explosion approved motor PE5 WSM 11-0501_GB...
  • Page 7 Modular Workshop Manual ABS Submersible motor XFP PE5 with cooling jacket WSM 00-0501_GB...
  • Page 8 Modular Workshop Manual ABS Submersible motor XFP PE5 with cooling jacket 1 Connection chamber 140 Grub screw 2 Screw (Connection chamber) 168 Auxiliary Impeller 3 Screw (Lifting hoop) 169 Grub screw (Auxiliary Impeller) 4 Lifting hoop 178 Screw / Attachment swivel (only horizontal version) 5 Plug Screw (Connection chamber) 254 Stator 6 Seal...
  • Page 9 Modular Workshop Manual ABS Submersible motor XFP-PE5 WSM 00-0502_GB...
  • Page 10 Modular Workshop Manual ABS Submersible motor XFP-PE5 1 Connection chamber 437 Washer 2 Screw (Connection chamber) 450 O-ring (Motor housing) 3 Screw (Lifting hoop) 459 Pressure washer (Power cable upper) 4 Lifting hoop 460 Pressure washer (Control cable upper side)
  • Page 11 Modular Workshop Manual ABS Submersible motor VUPX / AFLX - PE5 WSM 00-0503_GB...
  • Page 12 Modular Workshop Manual ABS Submersible motor VUPX / AFLX - PE5 1 Connection chamber 257 Plug screw (seal cover) 2 Screw (Connection chamber) 258 Seal 3 Screw (Lifting hoop) 274 Shaft seal ring 4 Lifting hoop 275 Plug screw (seal cover) 5 Plug Screw (Connection chamber) 276 seal 6 Seal...
  • Page 13 Modular Workshop Manual Connection chamber XFP-PE5 Dismantling of the connection chamber Unscrew the socket head screw (2) and remove Strip (60) if fitted (only for cooling jacket version of XFP). Carefully lift off the connection chamber (1) with the aid of an adequately dimensioned hoist.
  • Page 14 Modular Workshop Manual Upper bearing flange PE5 Dismantling and assembly of the connection chamber See module “Connection chamber / Cables“ Dismantling and assembly of the power- and control cables See module “Connection chamber / Cables“ Dismantling of the upper bearing ATTENTION Prior to pull through the leads from the stator through the cable ducts (40 and 41) the lead designations should always be noticed!
  • Page 15 Modular Workshop Manual Motor shaft and lower bearing flange XFP-PE5 (with cooling jacket) Release the coolant See module “Coolant filling of the PE motors“ Dismantle the cooling jacket See module “Motor housing and Cooling jacket“ Dismantle the motor housing See also module “Motor housing and Cooling jacket“...
  • Page 16 Modular Workshop Manual Motor shaft and lower bearing flange XFP-PE5 Release the coolant See module “Coolant filling of the PE motors“ Dismantle the motor housing See also module “Motor housing and Cooling jacket“ HINT The connection chamber don‘t need to be dismantled.
  • Page 17 Modular Workshop Manual Motor shaft and coolant chamber VUPX AFLX PE5 Dismantling of the pump hydraulics See according “hydraulic module“ Release the coolant See module “Coolant filling of the PE motors“ Dismantling of the mechanical seal (medium side) Remove key (66). Remove circlip (218) and support washer (142) Loosen grub screw (140) and withdraw adjusting ring (139) from the shaft end.
  • Page 18 Modular Workshop Manual Bearing Arrangement lower bearings XFP-PE5 50 Hz 60 Hz XFP- PE5 PE 550 / 4 PE 630 / 4 .60 (O- Arrangement) PE 750 / 4 PE 860 / 4 .60 PE 900 / 4 PE 1040 / 4 .60 PE 1100 / 4 PE 1250 / 4 .60...
  • Page 19 Modular Workshop Manual Bearing Arrangement lower bearings VUPX/ AFLX-PE5 50 Hz 60 Hz VUPX/ AFLX- PE5 PE 550 / 4 PE 630 / 4 .60 (Tandem- Arrangement) PE 750 / 4 PE 860 / 4 .60 PE 900 / 4 PE 1040 / 4 .60 PE 1100 / 4 PE 1250 / 4 .60...
  • Page 20 Modular Workshop Manual XFP 100J-CB2 / 150J-CB2 / 150M-CB2 / 151J-CB2 / 200J-CB2 / 201J-CB2 / 250J-CB2 / 300J-CB3 Dismantling and assembly of the hydraulic NOTE For professional and safe dismantling or assembly we recommend to change the asymmetric lifting hoop of the XFP against suitable attachment swivels or against the symmetric lifting hoop version used for VUPX/AFLX versions (part nos.
  • Page 21 Modular Workshop Manual XFP 100J-CB2 / 150J-CB2 / 150M-CB2 / 151J-CB2 / 200J-CB2 / 201J-CB2 / 250J-CB2 / 300J-CB3 Tightening torques for ABS stainless steel screws A4-70 torque (depending of the screw dimension). Thread Tightening torque Observe the correct fitting orientation of the securing washers 7 Nm (145)! (See detail in the drawing).
  • Page 22 Modular Workshop Manual XFP 100J-CH2 / 100J-CH1 / 150J-CH2 / 200J-CH2 / 200M-CH2 / 250M-CH2 / 300M-CH2 / 301M- CH2 / 300J-CH2 / 350M-CH3 / 351M-CH3 / 400M-CH2 / 400R-CH2 Dismantling and assembly of the hydraulic NOTE For professional and safe dismantling or assembly we recommend to change the asymmetric lifting hoop of the XFP-PE4 to PE6 against suitable attachment swivels or against the symmetric lifting hoop version used for VUPX/AFLX versions (part...
  • Page 23 Changing of the impeller wear ring (option) The wear ring (147) of the impeller (Option) is shrink-fitted and secured by heavy duty dowel pins. The wear ring can be exchanged if necessary. Please contact your responsible Sulzer Service Organisation. Fig. 03...
  • Page 24 Dismantling and assembly of the hydraulic NOTE For professional and safe dismantling or assembly we recommend to change the asymmetric lifting hoop of the XFP-PE5 to-PE6 against suitable attachment swivels or against the symmetric lifting hoop version used for VUPX/AFLX versions (part nos.
  • Page 25 Modular Workshop Manual XFP 501U-SK / 600X-SK securing washers (145). (AB) Tighten the impeller screw (144) with the correct tightening Impeller gap torque (depending of the screw dimension). Hydraulics Angular impeller Tolerance ATTENTION Observe the correct fitting orientation of the securing washers (145)! (See detail in the drawing).

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