Sulzer ABS XFP 80E-CB1 Installation Manual
Submersible sewage pump
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Summary of Contents for Sulzer ABS XFP 80E-CB1
- Page 1 Submersible Sewage Pump Type ABS XFP 80C - 201G Installation, Operating and Maintenance Instructions www.sulzer.com...
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Page 2: Table Of Contents
Bearings and mechanical seals ..........................21 10.9 Changing the power cable (PE1 & PE2)........................21 10.10 Cleaning ..................................21 10.11 Venting of the volute ..............................21 Troubleshooting Guide ��������������������������������������������������������������������������������������������������������������������������������������������22 Sulzer reserves the right to alter specifications due to technical developments... -
Page 3: Application Areas
The general and specific health and safety guidelines are described in detail in the ”Safety Instructions for Sulzer Products Type ABS” booklet. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer Sulzer. -
Page 4: Operation Of Explosion-Proof Submersible Pumps With Frequency Inverter In Hazardous
Maximum noise level ≤ 70 dB. This may be exceeded in certain circumstances. Detailed technical information is available in the technical data sheet “Submersible Sewage Pump Type ABS XFP 80C - 201G” which can be downloaded from www.sulzer.com > Products & Services > Pumps and Systems. -
Page 5: General Design Features
Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G General design features XFP is a submersible sewage and wastewater pump with a Premium Efficiency motor. The water-pressure-tight, encapsulated, flood-proof motor and the pump section form a compact, robust, modular construction. -
Page 6: Design Features Pe3 (Version With Cooling Jacket)
Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G 4�2 Design features PE3 (version with cooling jacket) Stainless steel lifting hoop Seal holding plate Dry chamber Lid assembly Mechanical seals Coolant impeller Cable gland Venting plug Flow deflector Upper bearing - single row... -
Page 7: Weights
Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G Weights NOTE: Weight on nameplate is for pump and cable only. 5�1 XFP - 50 Hz Pedestal Horizontal Skirtbase Cable** Pump*** bracket supports* (transportable) (without cable) fasteners 80C-CB1... -
Page 8: Xfp - 60 Hz
Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G 5�2 XFP - 60 Hz Pedestal Horizontal Skirtbase Cable** Pump*** bracket supports* (transportable) (without cable) fasteners kg (lbs) kg (lbs) kg (lbs) kg (lbs) kg (lbs) 80C-CB1 PE 28/4, PE 35/4... -
Page 9: Transport And Storage
1.75 2.95 Weights of accessories, other than or in addition to those listed, must also be included when specifying the working load of any lifting equipment. Please consult with your local Sulzer representative prior to installation. Transport and storage 6�1 Transport During transport, care should be taken that the pump is not dropped or thrown. -
Page 10: Installation Examples
10 Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G The regulations covering the use of pumps in sewage applications, together with all regulations involving the use of explosion-proof motors, should be observed. The cable ducting to the control panel should be sealed off in a gas-tight manner by the use of a foaming material after the cable and control circuits have been pulled through. -
Page 11: Dry-Installed
Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G 7�1�2 Dry-installed Horizontal Vertical Control panel Non-return valve Collection sump Discharge line Power cable from motor to Inflow line control panel Gate valve Ball-type float switch Pump Gate valve ATTENTION! -
Page 12: Discharge Line
(PE1 & PE2), or motor and dry chambers (PE3). ATTENTION! If the DI-seal monitoring is activated the unit must be immediately taken out of service. Please contact your Sulzer Service Centre. NOTE: Running the pump with the thermal and/or moisture sensors disconnected will... -
Page 13: Wiring Diagrams
Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G 8�3 Wiring diagrams U1 V1 W1 F1 FO Di PE PE F1 F0 U1 V1 W1 U2 V2 W2 DI PE U1 V1 W1 V2 W2 U2 F1 FO Di PE 4 5 6... -
Page 14: Commissioning
14 Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G Commissioning Before commissioning, the pump should be checked and a functional test carried out. Particular attention should be paid to the following: Have the electrical connections been carried out in accordance with regulations? Have the thermal sensors been connected? Is the seal monitoring device correctly installed? Is the motor overload switch correctly set? -
Page 15: Changing Direction Of Rotation
When carrying out repairs, only original spare parts supplied by the manufacturer should be used. Sulzer warranty conditions are only valid provided that any repair work has been carried out in a Sulzer appro- ved workshop and where original Sulzer spare parts have been used. -
Page 16: Lubricant Changing (Pe1 & Pe2)
The seal chamber between the motor and the hydraulic section has been filled with oil at manufacture. An oil change is only necessary: • At specified service intervals (for details contact your local Sulzer Service Centre). • If the DI moisture sensor detects an ingress of water into the seal chamber or motor chamber. -
Page 17: Lubricant Changing (Pe3 - Version Without Cooling Jacket)
The seal chamber between the motor and the hydraulic section has been filled with oil at manufacture. An oil change is only necessary: • At specified service intervals (for details contact your local Sulzer Service Centre). • If the DI moisture sensor detects an ingress of water into the seal chamber or dry chamber. -
Page 18: Coolant Changing (Pe3 - Version With Cooling Jacket)
-15 °C / 5 °F. A glycol change is only necessary: • At specified service intervals (for details contact your local Sulzer Service Centre). • If the DI moisture sensor detects an ingress of water into the seal chamber or dry chamber. -
Page 19: Oil And Glycol Quantities (Litres)
Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G 10�6 Oil and glycol quantities (litres) Lubricant Coolant Motor (without cooling jacket) (with cooling jacket) Water and 50Hz 60Hz propylene glycol PE30/2 PE45/2 PE40/2 PE22/4 PE15/4 PE28/4... -
Page 20: Bottom Plate Adjustment (Cb & Cp)
20 Installation, Operating and Maintenance Instructions (Original Instructions) Submersible Sewage Pump Type ABS XFP 80C - 201G 10�7 Bottom plate adjustment (CB & CP) At manufacture, the bottom plate is fitted to the volute with the correct clearance gap set between the impeller and the bottom plate (for optimum performance max 0.2 mm). -
Page 21: Bearings And Mechanical Seals
ATTENTION! Once removed, bearings and seals must not be re-used, and must be replaced in an approved workshop with genuine Sulzer spare parts. 10�9 Changing the power cable (PE1 & PE2) To facilitate quick and easy changing or repair of the power cable, the connection between the cable and motor is by means of an integrated 10-pole terminal block. -
Page 22: Troubleshooting Guide
Troubleshooting Guide Fault Cause Pump does not Moisture sensor shutdown. Check for loose or damaged oil plug, or locate and replace faulty mechanical seal / damaged o-rings. Change oil. Level control override. Check for float switch that is faulty or tangled and held in OFF position in sump. - Page 23 SERVICE LOG Pump Type: Serial No: Date Hours of Comments Sign Operation...
- Page 24 Sulzer Pump Solutions Ireland Ltd. Clonard Road, Wexford, Ireland Tel. +353 53 91 63 200. Fax +353 53 91 42335. www.sulzer.com...
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