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Summary of Contents for Sulzer XFP PE1
- Page 1 Submersible Sewage Pump Type ABS XFP PE1 - PE3 Installation, Operating and Maintenance Instructions www.sulzer.com...
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Page 2: Table Of Contents
Lifting, transport and storage �������������������������������������������������������������������������������������������������������������� 13 Lifting................................ 13 Transport ..............................13 8.2.1 Vertical lifting ............................13 8.2.2 Horizontal lifting ............................14 Storage ..............................14 8.3.1 Moisture protection of motor connection cable ..................14 Sulzer reserves the right to alter specifications due to technical developments 6005675-04... - Page 3 Mounting and installation ��������������������������������������������������������������������������������������������������������������������� 15 Equipotential bonding ..........................15 Discharge Line ............................15 Installation types ............................16 9.3.1 Submerged in concrete sump ........................16 9.3.2 Dry-installed ............................. 18 9.3.3 Transportable ............................19 9.3.4 Venting of the volute ..........................19 Electrical connection ���������������������������������������������������������������������������������������������������������������������������� 20 10.1 Seal monitoring ............................
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Page 4: General
XFP pumps must not be used in certain applications e.g. pumping of flammable, combustible, chemical, corrosive, or explosive liquids. ATTENTION! Always consult with your local Sulzer representative for advice on approved use and application before installing the pump. 1.2 Identification Code e.g. -
Page 5: Performance Range
Performance range Contrablock impeller 50 Hz 50 Hz 101G 105J 105G 100G 155G 155J 205G 150G 305J 200G 100E 206J 150E 255J 206G 151E 100C (l /s) Contrablock impeller 60 Hz 60 Hz (ft) 101G 105J 205G 150G 100G 155J 155G 100E 206G... -
Page 6: Safety
The general and specific health and safety guidelines are described in detail in the ”Safety Instructions for Sulzer Products Type ABS” booklet. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer Sulzer. -
Page 7: Personal Protective Equipment
Protection Type EX (i), in accordance with IEC 60079-11. 4. In the event that the pump is to be operated in explosive atmospheres using a variable speed drive, please contact your local Sulzer representative for technical advice regarding the various approvals and standards concerning thermal overload protection. -
Page 8: Technical Data
Detailed technical information is available in the technical data sheets “Submersible Sewage Pump Type ABS XFP 80C - 206G (80C - 201G_60 Hz)” and “Submersible Sewage Pump Type ABS XFP 105J - 600X” that can be downloaded from www.sulzer.com > Products > Pumps > Submersible Pumps. 5�1... -
Page 9: General Design Features
General design features XFP is a submersible sewage and wastewater pump with a Premium Efficiency motor. The water-pressure-tight, encapsulated, flood-proof motor and the pump section form a compact, robust, modular construction. 6�1 Design features PE1 & PE2 Pressure release screw Stainless steel lifting hoop Mechanical seals 10-pole terminal block... -
Page 10: Design Features Pe3 (Version With Cooling Jacket)
6�2 Design features PE3 (version with cooling jacket) Stainless steel lifting hoop Leakage sensor (DI) 60 Hz Lower bearing - double row Lid assembly Lipseal Inspection chamber Cable gland Seal holding plate Coolant impeller Upper bearing - cylindrical roller 12 Mechanical seals Flow deflector bearing... -
Page 11: Weights
Weights NOTE: Weight on nameplate is for pump and cable only. 7�1 XFP - 50 Hz Pedestal bracket Horizontal Skirtbase Cable** Pump*** and fasteners supports* (transportable) (without cable) 80C-CB1 PE22/4, 13/6 100 / n.a. PE29/4 110 / n.a. 80C-VX PE15/4, 22/4, 29/4 100 / n.a. -
Page 12: Xfp - 60 Hz
7�2 XFP - 60 Hz Pedestal bracket Horizontal Skirtbase Cable** Pump*** and fasteners supports* (transportable) (without cable) kg (lbs) kg (lbs) kg (lbs) kg (lbs) kg (lbs) PE28/4, 35/4 8 (18) 9 (20) 10 (22) 0.2 (0.4) 110 (243) / n.a. 80C-CB1 PE20/6 8 (18) -
Page 13: Chain (En 818)
The lifting equipment, e.g. crane and chains, must have adequate lifting capacity. The hoist must be adequately dimensioned for the total weight of the Sulzer units (including lifting chains or steel ropes, and all accessories which may be attached). The end user assumes sole responsibility that lifting equipment is certified, in good condition, and inspected regularly by a competent person at intervals in accordance with local regulations. -
Page 14: Horizontal Lifting
8�2�2 Horizontal lifting XFP pumps can be fitted with eyebolts for horizontal lifting to which a chain and shackle is attached in addition to attaching to the lifting hoop. Screw holes are provided in the volute or bearing housing, depending on the pump model (see location points and sizes below). -
Page 15: Mounting And Installation
The minimum submergence allowed for specific pumps can be found on the dimension installation sheets available by download from www.sulzer.com > Products > Pumps > Submersible Pumps. The regulations covering the use of pumps in sewage applications, together with all regulations involving the use of explosion-proof motors, should be observed. -
Page 16: Installation Types
Pedestal Power cable to motor for aeration and venting Chain Fasten the pedestal to the sump base using Sulzer anchor bolt kits: Pedestal DN 80 & DN 100 DN 150 DN 200 Part Number... - Page 17 Lowering the pump on the guide rail: • Fit the pedestal coupling bracket (a) and seal (b) to the discharge flange of the pump. • Fit a chain and shackle to the lifting hoop and using a hoist lift the pump into position where the pedestal bracket can slide into place on the guide rail.
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Page 18: Dry-Installed
9�3�2 Dry-installed Horizontal The pump is installed using the Sulzer horizontal support kit with vibration damper as specified for the particular XFP model (see assembly leaflet 15975757 supplied with kit). Vertical Control panel Non-return valve Collection sump Discharge line Power cable from motor to... -
Page 19: Transportable
Particular attention should be paid to: • the provision of venting to the sump • installation of isolating valves on the inlet and discharge lines • removal of any slack from the power cable by coiling and securing it so that it cannot be damaged during operation of the pump ATTENTION! The power cable should be handled carefully during installation and removal of the... -
Page 20: Electrical Connection
Electrical connection Before commissioning, an expert should check that one of the necessary electrical protective devices is available. Earthing, neutral, earth leakage circuit breakers, etc. must comply with the regulations of the local electricity supply authority and a qualified person should check that these are in perfect order. -
Page 21: Seal Monitoring
(PE1 & PE2), motor (PE3, 50 Hz), or motor and inspection chambers (PE3, 60 Hz). In order to integrate this seal monitoring function into the control panel of the pump it is necessary to fit a Sulzer DI module and connect this in accordance with the circuit diagram below. -
Page 22: Temperature Sensor Bimetal
10�2�1 Temperature sensor bimetal Application Option Resistance Function Temperature switch using the bimetallic principle, which opens at a rated temperature Switching Taking care not to exceed the allow able switching current, these can Temperature be fitted directly into the control circuit Curve showing principle of operation of bimetallic temperature limiter Operating voltage ���AC... -
Page 23: Operation With Frequency Inverters
10�3 Operation with frequency inverters The stator design and the insulation grade of the motors from Sulzer means that they are suitable for usage with frequency inverters. It is however essential that the following conditions are met: • The guidelines for EMC (electromagnetic compatibility) are complied with. -
Page 24: Wiring Diagrams
10�4 Wiring diagrams PE F1 F0 U1 V1 W1 U2 V2 W2 DI PE U1 V1 W1 V2 W2 U2 F1 FO Di PE U1 V1 W1 F1 FO Di PE 4 5 6 (U1 W1 V1) T1 T2 T3 3 PE R S C 3 PE... -
Page 25: Commissioning
Commissioning Before commissioning, the pump should be checked and a functional test carried out. Particular attention should be paid to the following: Have the electrical connections been carried out in accordance with regulations? Have the thermal sensors been connected? Is the seal monitoring device correctly installed? Is the motor overload switch correctly set? Does the pump sit correctly on the pedestal? Is the direction of rotation of the pump correct - even if run via an emergency... -
Page 26: Maintenance And Service
When carrying out repairs, only original spare parts supplied by the manufacturer should be used. Sulzer warranty conditions are only valid provided that any repair work has been carried out in a Sulzer approved workshop and where original Sulzer spare parts have been used. -
Page 27: Lubricant Changing (Pe1 & Pe2)
The seal chamber between the motor and the hydraulic section has been filled with oil at manufacture. An oil change is only necessary: • at specified service intervals (for details contact your local Sulzer Service Centre). • if the DI leakage sensor detects an ingress of water into the seal chamber or motor chamber. -
Page 28: Lubricant Changing (Pe3 - Version Without Cooling Jacket)
Lubricant changing (PE3 - version without cooling jacket) An oil change is only necessary: • at specified service intervals (for details contact your local Sulzer Service Centre). • if the DI leakage sensor detects an ingress of water into the motor, seal, or inspection chambers. -
Page 29: Coolant Changing (Pe3 - Version With Cooling Jacket)
-15 °C / 5 °F. A glycol change is only necessary: • at specified service intervals (for details contact your local Sulzer Service Centre). • if the DI leakage sensor detects an ingress of water into the motor chamber or seal chamber. -
Page 30: Oil And Glycol Quantities (Liters)
12�5 Oil and glycol quantities (liters) Motor Without cooling jacket With cooling jacket Coolant - 50Hz 60Hz Lubricant - oil water and propylene glycol PE30/2 PE45/2 PE40/2 PE22/4 PE15/4 PE28/4 PE22/4 PE35/4 PE 1 0�43 PE29/4 PE18/4W PE13/6 PE28/4W PE20/6 PE20/6W PE55/2 PE80/2... -
Page 31: Bottom Plate Adjustment (Cb & Cp)
12�6 Bottom plate adjustment (CB & CP) At manufacture, the bottom plate is fitted to the volute with the correct clearance gap set between the impeller and the bottom plate (for optimum performance max 0.2 mm). 12�6�1 Instructions on how to adjust the bottom plate To reset the clearance gap following wear: (Note: when adjusting PE3 and CP pumps, steps 1, 2 and 3 do not apply) 1. -
Page 32: Bearings And Mechanical Seals
ATTENTION! Once removed, bearings and seals must not be re-used, and must be replaced in an approved workshop with genuine Sulzer spare parts. 12�8 Changing the power cable The power cable must be replaced by the manufacturer, its service agent or a similar qualified person, in strict adherence to relevant safety regulations. -
Page 33: Cleaning
12�10 Cleaning If the pump is used for transportable applications, then in order to avoid deposits of dirt and encrustation it should be cleaned after each usage by pumping clear water. In the case of fixed installation, we recommend that the functioning of the automatic level control system be checked regularly. By switching the selection switch (switch setting “HAND”) the sump will be emptied. - Page 34 SERVICE LOG Date Hours of Comments Sign Operation...
- Page 35 SERVICE LOG Date Hours of Comments Sign Operation...
- Page 36 Sulzer Pump Solutions Ireland Ltd. Clonard Road, Wexford, Ireland Tel. +353 53 91 63 200. www.sulzer.com...
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