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Related Manuals for Sulzer ABS XFP-PE4
Summary of Contents for Sulzer ABS XFP-PE4
- Page 1 Submersible Sewage Pump Type ABS XFP-PE4 to PE6 Submersible Mixed Flow Column Pump Type ABS AFLX-PE3 to PE6 Submersible Propeller Pump Type ABS VUPX-PE3 to PE6 Installation and Operating Instructions www.sulzer.com EN 6556-H...
- Page 2 VUPX 0402 VUPX 0501 VUPX 0601 VUPX 0801 VUPX 1001 VUPX 1201 VUPX 0403 VUPX 0502 VUPX 0602 VUPX 0802 VUPX 1002 VUPX 1202 VUPX 0503 Sulzer reserves the right to alter specifications due to technical developments ! EN 6556-H...
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Page 3: Table Of Contents
Table of contents General ..............................5 Correct usage of the products ........................ 5 Application areas for the series XFP ....................... 6 Application areas for the series AFLX ..................... 6 Application areas for the series VUPX ....................7 Technical data ............................7 Nameplate ............................... - Page 4 Maintenance ............................25 7.1 Oil filling without cooling jacket ......................26 7.1.1 Symbols ..............................26 7.1.2 Oil filling XFP PE4 / PE5 ........................27 7.1.3 Oil filling VUPX / AFLX .......................... 28 7.1.4 Oil filling inspection chamber ........................ 30 7.1.5 Lubricant filling quantity seal chamber PE3, PE4, PE5 ................. 30 7.1.6 Lubricant filling quantity seal chamber VUPX / AFLX PE6 ..............30 7.2 Coolant / oil filling with cooling jacket ....................31 7.2.1 Symbols ..............................31 7.2.2 Cooling liquid / oil filling and emptying XFP PE4 / PE5 .................
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Page 5: General
General These Installation and Operating Instructions and the separate booklet Safety Instructions for Sulzer Products Type ABS contain basic instructions and safety hints which must be observed during transport, installation and commissioning. For this reason it is essential that they are read by the installing technician as well as by relevant skilled operators or users. They should also be always available where the unit is installed. -
Page 6: Application Areas For The Series Xfp
Operation of units as explosion-proof execution: In hazardous areas care must be taken that during switching on and operation of the pumps the pump section is filled with water (dry installation) or alternatively is submerged (wet installation). Other types of operation e.g. snore operation or dry running are not allowed! The temperature monitoring of the explosion-proof submersible pumps has to be carried out by bimetallic temperature limiters or thermistors according to DIN 44 082 connected to a suitable release device which is certified in accordance with EC directive 2014/34/EU. -
Page 7: Application Areas For The Series Vupx
HINT The respective dimension drawings can be found in downloads „dimension drawing“ at the following link: www.sulzer.com. The weights in the dimension sheets refer to a cable length of 10 m. In the case of cable lengths exceeding 10 m the additional weight must be determined and added using the following table. -
Page 8: Nameplate
Figure 2: Nameplate ATEX Figure 3: Nameplate CSA / FM Safety The general and specific health and safety hints are described in detail in the separate booklet Safety Instructions for Sulzer Products Type ABS. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer Sulzer. EN 6556-H... -
Page 9: Lifting, Transport And Storage
NOTE! The guidelines for the safe use of chains, ropes and shackles supplied by Sulzer are outlined in the Lifting Equipment manual provided with the items and must be fully adhered to. -
Page 10: Transport Securing Devices
The motor shaft transport lock must be removed before startup! Storage of the units ATTENTION The Sulzer products must be protected from weather influences such as UV from direct sunlight, high humidity, aggressive dust emissions, mechanical damage, frost etc. The Sulzer original packaging with the relevant transport securing devices (where used) ensures optimum protection of the unit. -
Page 11: Leakage Sensor (Di)
5.6 ATTENTION If the leakage sensor (DI) is activated the unit must be immediately taken out of service. Please contact your Sulzer Service Centre. Temperature monitoring of the stator Thermal limiters protect the stator from overheating in the case of asymmetric phase loading or voltage, continuous dry running, or excessive temperatures in the medium itself. The stator is equipped with three... -
Page 12: Temperature Sensor Ptc
The thermal monitoring circuit must be wired into the motor contactors in such a manner that a manual reset is required. Operation with frequency inverters The stator design and the insulation grade of the motors from Sulzer means that they are suitable for usage with frequency inverters. It is however essential that the following conditions are met: •... -
Page 13: Installation
cause higher voltage spikes in the stator. Experience has shown that, depending on rated voltage and the length of the cable between the inverter and the motor, these voltage spikes can adversely affect the life of the motor. In order to avoid this, inverters of this type must be equipped with sinus filters when used in the critical zone (see fig 9). The sinus filter chosen must be suitable for the inverter with regard to rated voltage, inverter wave frequency, rated current of the inverter and maximum inverter output frequency. Make sure that the rated voltage is supplied to the terminal board of the motor. critical area non critical area 150 L[m] L = total length (from frequency inverter to motor) Figure 9: Critical / non critical area Installation The wires (motor cable) are designed according to EN 50525-1, the operating conditions are based on table14 for special rubber cables. -
Page 14: Installation Of The Xfp Submersible Sewage Pumps
Wet installation: NOTE The dimensional sheets and foundation plans for each type of installation are supplied either with the planning documents or your order confirmation. Figure 10a: Wet installation vertical with Sulzer automatic coupling system Legend Venting Guide tube Valve chamber... - Page 15 • Fit a hoist to the submersible sewage pump. • The Sulzer submersible sewage pump is suspended on the guide tube by means of the pedestal bracket on the pressure connection and carefully lowered vertically, or at a slight inclination (max. 3°). It couples auto- matically at the pedestal and seals the pressure connection at the pedestal leak-tight by means of its own weight and a seal. Figure 10b: Lowering the submersible pump Dry sump installation: •...
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Page 16: Pedestal Fitting Of O-Ring And Guide Piece
2 Screws (2 off) Guide piece 4 O-ring Pedestal LOCTITE 454 Figure 11: HD-Pedestal DN 100 - 800 5.1.3 Tightening torque Tightening torque for Sulzer stainless steel screws A4-70: Thread Tightening torque 17 Nm 33 Nm 56 Nm 136 Nm 267 Nm... -
Page 17: Installation Of The Aflx And Vupx Submersible Pumps
≤ 20 AFLX 0800 ≤ 60 ≤ 30 AFLX 1200 ≤ 100 ≤ 50 If larger bar spacings are required, please contact Sulzer A screen must be attached to the inlet of the VUPX submersible propeller pump. The maximum bar spacing depends on the type of hydraulics fitted to the pump and can be obtained from the table below. Type of hydraulics Clean water Runoff water, river water, pre-screened liquid,... - Page 18 Legend (Figures 13a and 13b) Tank cover Coupling ring Discharge pipe (riser pipe) Minimum water level (see installation drawings) Concrete sump Connection cable 4 AFLX/VUPX submersible pump 8 Cable support (for fixing the power cable) ATTENTION The power cables should be handled carefully during installation and removal of the pumps in order to avoid damage to the insulation.
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Page 19: Electrical Connection
Electrical connection Before commissioning, an expert should check that one of the necessary electrical protective devices is available. Earthing, neutral, earth leakage circuit breakers, etc. must comply with the regulations of the local electricity supply authority and a qualified person should check that these are in perfect order. ATTENTION The power supply system on site must comply with local regulations with regard to cross-sectional area and maximum voltage drop. The voltage stated on the name- plate of the pump must correspond to that of the mains. The incoming power supply as well as the connection of the pump itself to the terminals on the control panel must comply with the circuit diagram of the control panel as well as the motor connection diagrams and must be carried out by a qualified person. -
Page 20: Lead Designations
Information on the type of starting can be obtained from the nameplate of the pump. 5.3.1 Lead designations Direct starting in star T1 U1 Join North America T1 (U1)* T2 (V1)* T3 (W1)* Sulzer/Factory Standard U2 & V2 & W2 Direct starting in delta North America T1 (U1)* T2 (V1)* T3 (W1)* Sulzer/Factory Standard U1; W2 V1; U2 W1;... -
Page 21: Checking Direction Of Rotation
Checking direction of rotation When three phase units are being commissioned for the first time and also when used on a new site, the direction of rotation must be carefully checked by a qualified person. When checking the direction of rotation, the submersible pump should be secured in such a manner that no danger to personnel is caused by the rotating impeller, or by the resulting air flow. Do not place your hand into the hydraulic system! The direction of rotation should only be altered by a qualified person. When carrying out the direction of rotation check as well as when starting the unit pay attention to the START REACTION. This can be very powerful. ATTENTION ATTENTION The direction of rotation is correct... -
Page 22: Connection Of The Seal Monitoring Unit To The Control Panel
It is very important to note that with the connection example above it is not possible to identify which sensor/alarm is being activated. As an alternative Sulzer highly recommends to use a separate CA 461 module for each sensor/input, to allow not only identification but also to prompt to the appropriate response to the alarm category/severity. -
Page 23: External Leakage Sensor (Di)
Adjustable range 1 kΩ ... 150 kΩ 22/1 Adjust ~ 100 kΩ (see Figure 21) Black Output Figure 23: Sulzer leakage relay type KFA6-ER-Ex1.W.LB Electronic amplifier for 50/60 Hz 207 ... 253 V AC, 45 ... 65 Hz (Part No.: 13330026) ATTENTION Maximum relay contact loading: 2 Ampere Configuration: DIP switch function on side of device. -
Page 24: Connecting The Emc Cable In The Control Cabinet
Connecting the EMC cable in the control cabinet Figure 24: EMC cable in delivery condition. Cable is Figure 25: Strip 30 mm from the EMC cable before stripped! connecting to the cable terminal board. Dimension "t" corresponds to the approximate gap from the fastening clip to the cable terminal NOTICE Strip approx. -
Page 25: Commissioning
This applies particularly if the pump is continually switched off by the current overload in the control panel, by the thermal sensors/limiters of the thermo-control system, or by the seal monitoring system (DI). The Sulzer service organisation would be pleased to advise you on any applications you may have and to as- sist you in solving your pumping problems. NOTE The Sulzer warranty conditions are only valid provided that any repair work has been carried out in Sulzer approved workshops and where original ABS spare parts have been used. -
Page 26: Oil Filling Without Cooling Jacket
ATTENTION If the pumps have remained idle for more than twelve months then we recommend that you ask Sulzer or an approved distributor for advice. Before installation: The covers giving moisture protection to the cables should only be removed immediately before actual installation of the pump. -
Page 27: Oil Filling Xfp Pe4 / Pe5
7.1.2 Oil filling XFP PE4 / PE5 Figure 28: Oil filling and emptying XFP PE4 Figure 29: Oil filling and emptying XFP PE5 Legend (Figure 28, 29) XFP PE4 / PE5 without cooling jacket 1 Oil emptying/filling inspection chamber. Pump should be in a horizontal position (quantities see 7.1.4). Inspection port for motor housing. Oil draining seal chamber. -
Page 28: Oil Filling Vupx / Aflx
7.1.3 Oil filling VUPX / AFLX Figure 30 Oil filling and emptying VUPX / AFLX PE3 Figure 31: Oil filling and emptying VUPX / AFLX PE4 EN 6556-H... - Page 29 Figure 32: Oil filling and emptying VUPX / AFLX PE5 Figure 33: Oil filling and emptying VUPX / AFLX PE6 EN 6556-H...
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Page 30: Oil Filling Inspection Chamber
Legend (Figure 30 - 33) VUPX / AFLX 1 Oil emptying/filling inspection chamber. Pump should be in a horizontal position (quantities see 7.1.4). Inspection port for motor housing. Oil draining seal chamber. 4 Oil filling seal chamber. Pump should be in a horizontal position (quantities see 7.1.5 / 7.1.6). 7.1.4 Oil filling inspection chamber NOTE The oil quantity for the inspection chamber specified here is for versions with and without cooling jacket. -
Page 31: Coolant / Oil Filling With Cooling Jacket
Coolant / oil filling with cooling jacket 7.2.1 Symbols Legend Fill with or drain oil. Fill with or drain coolant. Visual inspection Figure 34: Symbols Coolant temperature ≤ 60 °C 7.2.2 Cooling liquid / oil filling and emptying XFP PE4 / PE5 Figure 35: Cooling liquid / Oil filling and emptying XFP PE4 with cooling jacket EN 6556-H... -
Page 32: Cooling Liquid / Oil Filling And Emptying Xfp Pe6
Figure 36: Cooling liquid / Oil filling and emptying XFP PE5 with cooling jacket 7.2.3 Cooling liquid / oil filling and emptying XFP PE6 Figure 37: Cooling liquid / Oil filling and emptying XFP PE6 with cooling jacket Note Oil filling inspection chamber quantities see 7.1.4 EN 6556-H... -
Page 33: Reference Values For Antifreeze Behaviour
Initial filling at manufacture: Fill or drain coolant at position 6 Glycol Frostox WS (Part no.: 11030083) (TYFOROP Chemie GmbH) Alternative coolant released by Sulzer: Propylenglykol Code 27; (Houghton Deutschland GmbH); DOWCAL 20-G HEAT TRANSFER FLUID (Dow Deutschland GmbH & Co. OHG); DOWCAL brand of - The Dow Chemical Company. Data is only valid for coolant used ex works. (additional product information and safety data sheets are avail- able on request). -
Page 34: Coolant Filling Quantities Xfp Pe5
7.2.6 Coolant filling quantities XFP PE5 XFP 100J, 105J, 106J, 150J, XFP 150M, 151M, 200M, XFP 205M, 305M, 306M, XFP 501U Motor PE5 155J, 200J, 205J, 250J, 255J, 250M, 300M, 301M, 400M 351M, 356M, 405M 50 Hz 60 Hz 300J, 305J PE 550/4* PE 630/4* 42,6... -
Page 35: Starting Frequency Of The Motors
Starting frequency of the motors The allowable starting frequency per hour can be read from the table below (where not otherwise specified from the factory).However, the maximum number of starts according to the motor datasheet may not be exceeded. maximum starts per hour at interval in minutes ATTENTION The allowable starting frequency for any starting devices should be obtained from the manufacturer of these devices. Removal of the submersible sewage pump The safety hints in the previous sections must be observed! 7.4.1 Removal of the XFP submersible sewage pump from a wet sump... - Page 36 Sulzer Pump Sweden AB Vadstena factory Box 170 SE-592 24 Vadstena, Sweden Tel. +46 10 1301500. www.sulzer.com...
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