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Related Manuals for Sulzer ABS XFP-PE7 Series
Summary of Contents for Sulzer ABS XFP-PE7 Series
- Page 1 Submersible Sewage Pump Type ABS XFP-PE7 Submersible Mixed Flow Column Pump Type ABS AFLX-PE7 Submersible Propeller Pump Type ABS VUPX-PE7 Installation and Operating Instructions translation of original instruction www.sulzer.com EN 2520-A...
- Page 2 XFP 600X XFP 801X XFP 505V AFLX-Hydraulics AFLX 1202 AFLX 1203 AFLX 1207 VUPX-Hydraulics VUPX 0801 VUPX 1001 VUPX 1201 VUPX 0802 VUPX 1002 VUPX 1202 Sulzer reserves the right to alter specifications due to technical developments ! EN 2520-A...
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Page 3: Table Of Contents
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 Table of contents General ..............................5 Correct usage of the products ........................ 5 Application areas for the series XFP ....................... 6 Application areas for the series AFLX ..................... 6 Application areas for the series VUPX ....................7 Technical data ............................ - Page 4 Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 Maintenance ............................24 7.1 Oil filling without cooling jacket ......................25 7.1.1 Oil filling XFP ............................25 7.1.2 Oil filling seal chamber .......................... 25 7.1.3 Lubricant filling quantity inspection chamber ..................26 7.1.4 Oil filling VUPX / AFLX .......................... 26 7.1.5 Lubricant filling quantity inspection chamber VUPX / AFLX ..............27 7.1.6 Symbols ..............................27 Starting frequency of the motors ......................
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Page 5: General
Used for important pieces of information. Correct usage of the products In the case of any faults arising, the Sulzer units should immediately be taken out of use and secured. The fault should be immediately rectified or, if necessary, contact your Sulzer Pump Sweden AB Vadstena factory (in the following called Sulzer). service centre. -
Page 6: Application Areas For The Series Xfp
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 For the operation of units as explosion-proof execution the following applies: In hazardous areas care must be taken that during switching on and operation of the pumps the pump section is filled with water (dry installation) or alternatively is submerged or under water (wet installation with cooling jacket. Other types of operation e.g. snore operation or dry running are not allowed! For the operation of explosion-proof submersible pumps in wet well installation without cooling jacket: It must be ensured that the motor of the Ex submersible pump is always fully submerged during start-up and... -
Page 7: Application Areas For The Series Vupx
The maximum noise level of the units of this series is ≤ 70 dB(A). HINT The respective dimension drawings can be found in downloads „dimension drawing“ at the following link: www.sulzer.com. The maximum noise level of the units of this series is ≤ 70 dB(A). The weights in the dimension sheets refer to a cable length of 10 m. In the case of cable lengths exceeding 10 m, the additional weight must be determined using the following table and added. -
Page 8: Nameplate
Figure 3 Nameplate CSA / FM Safety The general and specific health and safety hints are described in detail in the separate booklet Safety Instructions for Sulzer Products Type ABS. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer Sulzer. Transport and storage The unit must never be raised by the power cable. -
Page 9: Transport Securing Devices
The units are equipped with a safety shackle (series for vertical setup) or swivel ring bolt (horizontal setup), which allow fixing chains for transporting or for installing or removing. We recommend using chains from the Sulzer list of accessories. Take note of the entire weight of the unit (see nameplate Figure 1) The hoist and chain must be adequately dimensioned for the weight of the unit and must comply with the current valid safety regulations. -
Page 10: Storage Of The Units
Figure 6 Removal of the transport securing devices Storage of the units ATTENTION The Sulzer products must be protected from weather influences such as UV from direct sunlight, high humidity, aggressive dust emissions, mechanical damage, frost etc. The Sulzer original packaging with the relevant transport securing devices (where used) ensures optimum protection of the unit. -
Page 11: Di-Electrode
5.6. ATTENTION If the DI seal monitoring is activated the unit must be immediately taken out of service. Please contact your Sulzer Service Centre. NOTE Running the pump with the thermal and/or moisture sensors disconnected will invalidate related warranty claims. -
Page 12: Temperature Sensor Ptc
The thermal monitoring circuit must be wired into the motor contactors in such a manner that a manual reset is required. Operation with frequency inverters The stator design and the insulation grade of the motors from Sulzer means that they are suitable for usage with frequency inverters. It is however essential that the following conditions are met: •... -
Page 13: Installation
Installation options for the XFP submersible sewage pumps There are three main installation options for the submersible pumps. Wet installation vertical with Sulzer automatic coupling system Dry installation with ground support ring (with closed cooling system) Dry installation horizontal (with closed cooling system) - Page 14 Fit a hoist to the submersible sewage pump. • The Sulzer submersible sewage pump is suspended on the guide tube by means of the pedestal bracket on the pressure connection and carefully lowered vertically, or at a slight inclination (max. 3°). It couples automatically at the pedestal and seals the pressure connection at the pedestal leak-tight by means of its own weight and a seal.
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Page 15: Hd- Pedestal Fitting Of O-Ring And Guide Piece
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 Figure 12 Lowering the submersible pump Dry sump installation: • Fit a hoist to the submersible pump. • With the aid of the hoist place the submersible pump carefully into the prepared mounting frame and fasten. •... -
Page 16: Tightening Torque
Type of hydraulics Clean water Runoff water, river water, used water, rain water, pre-screened liquid, recirculation Bar spacing in mm Bar spacing in mm AFLX 1200 ≤ 100 ≤ 50 If larger bar spacings are required, please contact Sulzer EN 2520-A... -
Page 17: Installations Examples With Aflx And Vupx Submersible Pumps
≤ 6 VUPX 1000 ≤ 80 VUPX 1200 ≤ 80 If larger bar spacings are required, please contact Sulzer ATTENTION When setting the switching off level the minimum cover as given in the installation documents must be adhered to. 5.2.1 Installations examples with AFLX and VUPX submersible pumps... - Page 18 Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 The coupling ring required for installation of the AFLX/VUPX submersible pump must already be installed as shown in Figure 15a and 15b. Before installation of the pump a suitable support (hook) for the chain, as well as an opening and suspension (cable sock) for the cable must be provided in the sump or riser pipe. Before or during the installation the motor connection cables should be fitted on site with suitable strain relief (e.g.
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Page 19: Electrical Connection
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 Electrical connection Before commissioning, an expert should check that one of the necessary electrical protective devices is avail-able. Earthing, neutral, earth leakage circuit breakers, etc. must comply with the regulations of the local electricity supply authority and a qualified person should check that these are in perfect order. -
Page 20: Lead Designations
The unit should only be operated with the overload relay and thermal sensors/limiters connected. 5.3.1 Lead designations Direct starting in star T1 U1 Join North America T1 (U1)* T2 (V1)* T3 (W1)* Sulzer/Factory Standard U2 & V2 & W2 Direct starting in delta North America T1 (U1)* T2 (V1)* T3 (W1)* Sulzer/Factory Standard U1; W2 V1; U2 W1; V2 *Optional labeling possible. -
Page 21: Checking Direction Of Rotation
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 Checking direction of rotation When three phase units are being commissioned for the first time and also when used on a new site, the direction of rotation must be carefully checked by a qualified person. When checking the direction of rotation, the submersible pump should be secured in such a manner that no danger to personnel is caused by the rotating impeller, or by the resulting air flow. Do not place your hand into the hydraulic system! The direction of rotation should only be altered by a qualified person. When carrying out the direction of rotation check as well as when starting the unit pay attention to the START REACTION. -
Page 22: Connection Of The Seal Monitoring Unit To The Control Panel
In order to integrate this seal monitoring function into the control panel of the pump it is necessary to fit a Sulzer DI module and connect this in accordance with the circuit diagrams below. ATTENTION If the DI seal monitoring is activated the unit must be immediately taken out of service. Please contact your Sulzer service centre. Figure 24a Figure 24b Screen Electronic amplifier for 50/60 Hz 110 - 230 V AC (CSA) (Part No.: 6 124 0210) -
Page 23: Commissioning
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 Figure 27 Connecting the EMC cable in the control cabinet Commissioning Before commissioning, the pump/pump station should be checked and a functional test carried out. Particular attention should be paid to the following: In explosive zones care must be taken that during switching on and operation of the pumps the pump section is filled with water (dry running) or alternatively is submerged or under water (wet installation). -
Page 24: Maintenance
(approx. every 3-month) for wear and corrosion. These parts should be replaced if required! The Sulzer service organisation would be pleased to advise you on any applications you may have and to assist you in solving your pumping problems. -
Page 25: Oil Filling Without Cooling Jacket
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 Oil filling without cooling jacket ATTENTION Only use products that are approved by the manufacturer! 7.1.1 Oil filling XFP Figure 28 Oil filling and emptying XFP Legend (Figure 28) XFP Inspection hole engine bay Oil emptying seal chamber. -
Page 26: Lubricant Filling Quantity Inspection Chamber
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 7.1.3 Lubricant filling quantity inspection chamber Hydraulik Filling volumes* XFP 350V-CH XFP 400T-CH XFP 500U-CH XFP 500V-CH XFP 600V-CH XFP 600X-SK XFP 800X-MX XFP 801X-CH * Filling volumes in Litres. HYDRAULIKÖL HLP-D (part.nr.: 11030021) 7.1.4 Oil filling VUPX / AFLX Figure 29 Oil filling and emptying VUPX / AFLX Legend (Figure 29) VUPX / AFLX Oil emptying. -
Page 27: Lubricant Filling Quantity Inspection Chamber Vupx / Aflx
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 7.1.5 Lubricant filling quantity inspection chamber VUPX / AFLX Motor PE6 Axial hydraulics hydraulics VUPX 0800 10,5 VUPX 1000/1200 AFLX 0800/1200 Filling volumes in Litres (11030021) Motor Axial hydraulics with gear unit Hydraulic Filling quantity Gear unit filling quantity VUPX1000G... -
Page 28: Removal Of The Xfp Submersible Sewage Pump When Dry Installed
Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 7.3.2 Removal of the XFP submersible sewage pump when dry-installed • Close off the gate valves on the inlet and discharge sides. • Empty the volute and, if necessary, the discharge line. •... - Page 29 Installation and Operating Instructions XFP-PE7 | AFLX-PE7 | VUPX-PE7 EN 2520-A...
- Page 30 Sulzer Pump Sweden AB Vadstena factory Box 170 SE-592 24 Vadstena, Sweden Tel. +46 702 11 11 00 Fax + 46 143 109 72. www.sulzer.com EN 2520-A...
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