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Summary of Contents for Sulzer ABS XFP PE7
- Page 1 Original instructions Installation, operation and maintenance instructions Submersible Pump Type ABS XFP PE7, AFLX PE7, VUPX PE7 www.sulzer.com SULZER CONFIDENTIAL...
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Page 2: Table Of Contents
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 Table of contents Page 2 Table of contents 1. Important notice....................................4 2. Symbols and notices................................... 4 3. General........................................5 3.1. Hydraulics - XFP / AFLX / VUPX..............................5 3.2. - Page 3 Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 Table of contents Page 3 9.4.3. Temperature sensor PT 100...........................27 9.5. Operation with variable frequency drive (VFD)........................28 9.6. Wiring diagrams..................................28 9.6.1. Lead designations..............................30 9.7.
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Page 4: Important Notice
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 1. Important notice Page 4 1. Important notice NOTE The original version of this document is in English. All other languages are a translation of the original. In case of a discrepancy, the English version will prevail. -
Page 5: General
1202 3.2. Intended use and application In the case of any faults arising, the Sulzer units should immediately be taken out of use and secured. The fault should be immediately rectified, or if necessary, contact your Sulzer Service Centre. Temperature limiter in the winding = 140 °C / 284 °F (bimetallic or thermistor [PTC] as an option). -
Page 6: Application Areas
Leakage of lubricants could result in pollution of the medium being pumped. ATTENTION Always consult with your local Sulzer representative for advice on approved use and application before installing the unit. 3.3. Application areas 3.3.1. Submersible Sewage Pump Type ABS XFP The submersible sewage pumps type ABS XFP series have been designed for the economical and reliable pumping of commercial, industrial and municipal sewage and can be installed dry or wet. -
Page 7: Operation Of Ex Submersible Units In Wet-Well Installation Without Cooling Jacket
4. Safety The general and specific health and safety guidelines are described in detail in the ”Safety Instructions for Sulzer Products Type ABS” booklet. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer Sulzer. -
Page 8: General Information
Protection Type EX (i), in accordance with IEC 60079-11 and FM 3610. In the event that the unit is to be operated in explosive atmospheres using a variable speed drive (VFD), please contact your local Sulzer representative for technical advice regarding the various approvals and standards concerning thermal overload protection. -
Page 9: Cables
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 6. Technical data Page 9 6.1. Cables The weights in the dimension sheets refer to a cable length of 10 m. In the case of cable lengths exceeding 10 m the additional weight must be determined and added using the following table. -
Page 10: Nameplates
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 6. Technical data Page 10 6.2. Nameplates Some units are approved for use in hazardous locations, and are fitted with a nameplate containing technical data and Ex certification. -
Page 11: Lifting, Transport And Storage
ATTENTION Observe the total weight of the Sulzer units and their attached components! (see nameplate for weight of base unit). The duplicate nameplate provided must always be located and visible close to where the unit is installed (e.g. at the terminal boxes / control panel where the cables are connected). -
Page 12: Vertical And Horizontal Lifting
The hoist must be adequately dimensioned for the total weight of the Sulzer units (including lifting chains or steel ropes,and all accessories which may be attached). The end user assumes sole responsibility that lifting equipment is certified, in good condition, and inspected regularly by a competent person at intervals in accordance with local regulations. -
Page 13: Storage
7.2. Storage ATTENTION The Sulzer products must be protected from weather influences such as UV from direct sunlight, high humidity, aggressive dust emissions, mechanical damage, frost etc. The Sulzer original packaging with the relevant transport securing devices (where used) ensures optimum protection of the unit. If the units are exposed totemperatures under 0 °C / 32 °F check that there is no water in the hydraulics, cooling system, or other spaces. -
Page 14: Transport
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 7. Lifting, transport and storage Page 14 ATTENTION The ends of the cables should never be immersed in water as the protective covers only provide protection against water spray or similar (IP44) and are not a water tight seal. -
Page 15: Setup And Installation
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 15 8. Setup and installation 8.1. Equipotential bonding DANGER Dangerous voltage In pump stations/tanks, equipotential bonding must be carried out according to EN60079-14:2014 [Ex] or IEC 60364-5-54 [non-Ex] (Regulations for the installation of pipelines, protective measures in high voltage systems). -
Page 16: Wet Well Installation
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 16 8.2.1. Wet well installation About this task Figure 5. Wet installation (vertical) with Sulzer automatic coupling system Venting Valve chamber Shut-off valve Outflow line Non-return valve Fitting for valve removal... - Page 17 Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 17 NOTE The dimensional sheets and foundation plans for each type of installation are supplied either with the planning documents or your order confirmation.
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Page 18: Dry Installation
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 18 8.2.2. Dry installation Procedure Fit a hoist to the submersible pump. With the aid of a hoist, place the submersible pump into the prepared mounting frame and fasten. -
Page 19: Tightening Torque
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 19 Tighten the screws with a torque of 56 Nm. 8.2.4. Tightening torque Table 4. Tightening torque for Sulzer stainless steel screws A4-70... -
Page 20: Installation - Aflx / Vupx
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 20 8.3. Installation - AFLX / VUPX Figure 8. (A) Installation in a steel discharge pipe. (B) Installation in a concrete sump... -
Page 21: Lowering Of The Aflx And Vupx Submersible Pump Into The Coupling Ring
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 21 ATTENTION The power cables should be handled carefully during installation and removal of the pumps in order to avoid damage to the insulation. -
Page 22: Bar Spacing
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 22 ATTENTION The steel riser pipe, or concrete sump must be cleaned thoroughly (builder's rubble, etc.). To optimise the inflow and to reduce the noise level it is important that one pair of fins of the suction pipe are in line with the main flow direction of the inflow chamber. -
Page 23: Electrical Connection
The leakage sensor carries out the seal monitoring function and signals the ingress of moisture into the motor by means of a special electronic device. In order to integrate this seal monitoring function into the control panel of the unit it is necessary to fit a Sulzer leakage control module. SULZER CONFIDENTIAL Copyright ©... - Page 24 It is very important to note that with the connection example above it is not possible to identify which sensor/alarm is being activated. As an alternative Sulzer highly recommends to use a separate CA 461 module for each sensor/input, to allow not only...
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Page 25: Temperature Monitoring - Stator
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 25 9.2. Temperature monitoring - Stator Thermal limiters protect the stator from overheating in the case of asymmetric phase loading or voltage, continuous dry running, or excessive temperatures in the medium itself. -
Page 26: Temperature Sensor Bimetal
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 26 The thermal monitoring circuit must be wired into the motor contactors in such a manner that a manual reset is required. -
Page 27: Temperature Sensor Ptc
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 27 9.4.2. Temperature sensor PTC Figure 11. Curve showing principle of operation of thermistor Resistance Temperature Table 8. Application Option Function... -
Page 28: Operation With Variable Frequency Drive (Vfd)
9.5. Operation with variable frequency drive (VFD) The stator design and the insulation grade of the motors from Sulzer means that they are suitable for usage with VFD, according to IEC 60034-25:2022 / NEMA 61800-2:2005. It is however essential that the following conditions are met: •... - Page 29 Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 29 Figure 14. (3) 50 Hz Special versions: Two power cables and one control cable. External Leakage Sensor (DI) Inspection chamber...
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Page 30: Lead Designations
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 30 9.6.1. Lead designations Table 11. Direct starting in star Join T1 U1 North America T1 or U1 T2 or V1... -
Page 31: Connection Of The Control Circuit Leads
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 31 9.8. Connection of the control circuit leads External Leakage Sensor (DI) Inspection chamber Leakage Sensor (DI) connection chamber Leakage Sensor (DI) motor chamber... -
Page 32: Connecting The Emc Cable In The Control Cabinet
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 10. Commissioning Page 32 9.9. Connecting the EMC cable in the control cabinet EMC cable in delivery condition. Cable is stripped! Strip 30 mm from the EMC cable before connecting to the cable terminal board. Dimension "t" corresponds to the approximate gap from the fastening clip to the cable terminal. -
Page 33: Direction Of Rotation
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 10. Commissioning Page 33 • Have the electrical connections been carried out in accordance with regulations? • Have the thermal sensors been connected? • Is the seal monitoring device (where fitted) correctly installed? •... -
Page 34: Changing Direction Of Rotation
CAUTION Repair work must only be carried out by qualified personnel approved by Sulzer. WARNING Hot surface Under continuous running conditions the pump motor housing can become very hot. -
Page 35: General Maintenance Instructions
Contact your local Sulzer Service Center for more information. A maintenance contract with our Service Department will guarantee the best technical service. The Sulzer service organisation would be pleased to advise you on any applications you may have and to assist you in solving any problems you may encounter. -
Page 36: Oil Changing Xfp Pe7
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 11. Maintenance and service Page 36 WARNING Coolant temperature ≤ 60 °C Figure 16. Symbols Legend a = Fill with or drain oil b = Fill with or drain coolant c = Visual inspection 11.3.1. -
Page 37: Oil Changing Aflx And Vupx Pe7
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 11. Maintenance and service Page 37 Figure 17. Oil filling and draining XFP PE7 Related information Oil filling qantities - Inspection chamber XFP / AFLX / VUPX... -
Page 38: Oil Filling Qantities - Inspection Chamber Xfp / Aflx / Vupx
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 11. Maintenance and service Page 38 Figure 18. Oil filling and emptying AFLX / VUPX PE7 Related information Oil filling quantities - Seal chamber AFLX / VUPX PE7 on page 39 11.3.3. -
Page 39: Oil Filling Quantities - Seal Chamber Aflx / Vupx Pe7
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 11. Maintenance and service Page 39 11.3.5. Oil filling quantities - Seal chamber AFLX / VUPX PE7 Table 16. Axial hydraulics (Filling volumes in liters) -
Page 40: Removal Of The Xfp Submersible Sewage Pump From A Wet Sump
Place the submersible pump with propeller housing vertically on a solid surface, taking care that it cannot tip over. 11.6. Company details Address: Sulzer Pump Sweden AB Vadstena factory Box 170 SE-592 24 Vadstena, Sweden Telephone: +46 10 1301500. Website: www.sulzer.com...
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