Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 1. Important notice Page 4 1. Important notice NOTE The original version of this document is in English. All other languages are a translation of the original. In case of a discrepancy, the English version will prevail.
1202 3.2. Intended use and application In the case of any faults arising, the Sulzer units should immediately be taken out of use and secured. The fault should be immediately rectified, or if necessary, contact your Sulzer Service Centre. Temperature limiter in the winding = 140 °C / 284 °F (bimetallic or thermistor [PTC] as an option).
Leakage of lubricants could result in pollution of the medium being pumped. ATTENTION Always consult with your local Sulzer representative for advice on approved use and application before installing the unit. 3.3. Application areas 3.3.1. Submersible Sewage Pump Type ABS XFP The submersible sewage pumps type ABS XFP series have been designed for the economical and reliable pumping of commercial, industrial and municipal sewage and can be installed dry or wet.
4. Safety The general and specific health and safety guidelines are described in detail in the ”Safety Instructions for Sulzer Products Type ABS” booklet. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer Sulzer.
Protection Type EX (i), in accordance with IEC 60079-11 and FM 3610. In the event that the unit is to be operated in explosive atmospheres using a variable speed drive (VFD), please contact your local Sulzer representative for technical advice regarding the various approvals and standards concerning thermal overload protection.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 6. Technical data Page 9 6.1. Cables The weights in the dimension sheets refer to a cable length of 10 m. In the case of cable lengths exceeding 10 m the additional weight must be determined and added using the following table.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 6. Technical data Page 10 6.2. Nameplates Some units are approved for use in hazardous locations, and are fitted with a nameplate containing technical data and Ex certification.
ATTENTION Observe the total weight of the Sulzer units and their attached components! (see nameplate for weight of base unit). The duplicate nameplate provided must always be located and visible close to where the unit is installed (e.g. at the terminal boxes / control panel where the cables are connected).
The hoist must be adequately dimensioned for the total weight of the Sulzer units (including lifting chains or steel ropes,and all accessories which may be attached). The end user assumes sole responsibility that lifting equipment is certified, in good condition, and inspected regularly by a competent person at intervals in accordance with local regulations.
7.2. Storage ATTENTION The Sulzer products must be protected from weather influences such as UV from direct sunlight, high humidity, aggressive dust emissions, mechanical damage, frost etc. The Sulzer original packaging with the relevant transport securing devices (where used) ensures optimum protection of the unit. If the units are exposed totemperatures under 0 °C / 32 °F check that there is no water in the hydraulics, cooling system, or other spaces.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 7. Lifting, transport and storage Page 14 ATTENTION The ends of the cables should never be immersed in water as the protective covers only provide protection against water spray or similar (IP44) and are not a water tight seal.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 15 8. Setup and installation 8.1. Equipotential bonding DANGER Dangerous voltage In pump stations/tanks, equipotential bonding must be carried out according to EN60079-14:2014 [Ex] or IEC 60364-5-54 [non-Ex] (Regulations for the installation of pipelines, protective measures in high voltage systems).
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 16 8.2.1. Wet well installation About this task Figure 5. Wet installation (vertical) with Sulzer automatic coupling system Venting Valve chamber Shut-off valve Outflow line Non-return valve Fitting for valve removal...
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Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 17 NOTE The dimensional sheets and foundation plans for each type of installation are supplied either with the planning documents or your order confirmation.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 18 8.2.2. Dry installation Procedure Fit a hoist to the submersible pump. With the aid of a hoist, place the submersible pump into the prepared mounting frame and fasten.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 21 ATTENTION The power cables should be handled carefully during installation and removal of the pumps in order to avoid damage to the insulation.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 8. Setup and installation Page 22 ATTENTION The steel riser pipe, or concrete sump must be cleaned thoroughly (builder's rubble, etc.). To optimise the inflow and to reduce the noise level it is important that one pair of fins of the suction pipe are in line with the main flow direction of the inflow chamber.
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It is very important to note that with the connection example above it is not possible to identify which sensor/alarm is being activated. As an alternative Sulzer highly recommends to use a separate CA 461 module for each sensor/input, to allow not only...
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 25 9.2. Temperature monitoring - Stator Thermal limiters protect the stator from overheating in the case of asymmetric phase loading or voltage, continuous dry running, or excessive temperatures in the medium itself.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 26 The thermal monitoring circuit must be wired into the motor contactors in such a manner that a manual reset is required.
9.5. Operation with variable frequency drive (VFD) The stator design and the insulation grade of the motors from Sulzer means that they are suitable for usage with VFD, according to IEC 60034-25:2022 / NEMA 61800-2:2005. It is however essential that the following conditions are met: •...
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Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 29 Figure 14. (3) 50 Hz Special versions: Two power cables and one control cable. External Leakage Sensor (DI) Inspection chamber...
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 9. Electrical connection Page 30 9.6.1. Lead designations Table 11. Direct starting in star Join T1 U1 North America T1 or U1 T2 or V1...
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 10. Commissioning Page 32 9.9. Connecting the EMC cable in the control cabinet EMC cable in delivery condition. Cable is stripped! Strip 30 mm from the EMC cable before connecting to the cable terminal board. Dimension "t" corresponds to the approximate gap from the fastening clip to the cable terminal.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 10. Commissioning Page 33 • Have the electrical connections been carried out in accordance with regulations? • Have the thermal sensors been connected? • Is the seal monitoring device (where fitted) correctly installed? •...
CAUTION Repair work must only be carried out by qualified personnel approved by Sulzer. WARNING Hot surface Under continuous running conditions the pump motor housing can become very hot.
Contact your local Sulzer Service Center for more information. A maintenance contract with our Service Department will guarantee the best technical service. The Sulzer service organisation would be pleased to advise you on any applications you may have and to assist you in solving any problems you may encounter.
Submersible Pump Type ABS XFP PE7, AFLX PE7, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS VUPX PE7 11. Maintenance and service Page 36 WARNING Coolant temperature ≤ 60 °C Figure 16. Symbols Legend a = Fill with or drain oil b = Fill with or drain coolant c = Visual inspection 11.3.1.
Place the submersible pump with propeller housing vertically on a solid surface, taking care that it cannot tip over. 11.6. Company details Address: Sulzer Pump Sweden AB Vadstena factory Box 170 SE-592 24 Vadstena, Sweden Telephone: +46 10 1301500. Website: www.sulzer.com...
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