Related Manuals for Sulzer ABS XFP PE4
Summary of Contents for Sulzer ABS XFP PE4
- Page 1 Original instructions Installation, operation and maintenance instructions Submersible Pump Type ABS XFP PE4 - PE6, AFLX PE3 - PE6, VUPX PE3 - PE6 www.sulzer.com SULZER CONFIDENTIAL...
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Page 2: Table Of Contents
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 Table of contents Page 2 Table of contents 1. Important notice....................................4 2. Symbols and notices................................... 4 3. General........................................5 3.1. - Page 3 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 Table of contents Page 3 10.7. Wiring diagrams................................... 29 10.7.1. Lead designations..............................31 10.8. Monitoring options................................31 10.9. Connection of the control circuit leads..........................32 10.10.
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Page 4: Important Notice
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 1. Important notice Page 4 1. Important notice NOTE The original version of this document is in English. All other languages are a translation of the original. In case of a discrepancy, the English version will prevail. -
Page 5: General
0503 3.2. Intended use and application In the case of any faults arising, the Sulzer units should immediately be taken out of use and secured. The fault should be immediately rectified, or if necessary, contact your Sulzer Service Centre. Temperature limiter in the winding = 140 °C / 284 °F (bimetallic or thermistor [PTC] as an option). -
Page 6: Application Areas
Leakage of lubricants could result in pollution of the medium being pumped. ATTENTION Always consult with your local Sulzer representative for advice on approved use and application before installing the unit. 3.2.1. Application areas 3.2.1.1. Submersible Sewage Pump Type ABS XFP The submersible sewage pumps type ABS XFP series have been designed for the economical and reliable pumping of commercial, industrial and municipal sewage and can be installed dry or wet. -
Page 7: Operation Of Ex Submersible Units In Wet-Well Installation Without Cooling Jacket
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 4. Performance range Page 7 The AFLX pumps are installed in a concrete sump or in a steel pressure pipe using a suitable coupling ring. A screen must be attached to the inlet. -
Page 8: Safety
5. Safety The general and specific health and safety guidelines are described in detail in the ”Safety Instructions for Sulzer Products Type ABS” booklet. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer Sulzer. -
Page 9: General Information
Protection Type EX (i), in accordance with IEC 60079-11 and FM 3610. In the event that the unit is to be operated in explosive atmospheres using a variable speed drive (VFD), please contact your local Sulzer representative for technical advice regarding the various approvals and standards concerning thermal overload protection. -
Page 10: Technical Data
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 7. Technical data Page 10 7. Technical data Maximum noise level ≤ 70 dB. In some types of installations it is possible that during operation the noise level of 70 dB(A) or the measured noise level may be exceeded. -
Page 11: Nameplates
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 7. Technical data Page 11 Cable type Weight Cable type Weight Cable type Weight Weight (lb/ (kg/m) (kg/m) (kg/m) - Page 12 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 7. Technical data Page 12 Legend Description Data 7. U Rated voltage V 3~ max. Maximum submergence depth m / ft 9.
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Page 13: Lifting, Transport And Storage
The hoist must be adequately dimensioned for the total weight of the Sulzer units (including lifting chains or steel ropes,and all accessories which may be attached). The end user assumes sole responsibility that lifting equipment is certified, in good condition, and inspected regularly by a competent person at intervals in accordance with local regulations. -
Page 14: Transport
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 8. Lifting, transport and storage Page 14 Figure 6. Horizontal transport AFLX / VUPX ATTENTION α max. ≤ 45°. The angle α between the centre line of the unit and the lifting tools should not exceed 45°. -
Page 15: Storage
8.3. Storage ATTENTION The Sulzer products must be protected from weather influences such as UV from direct sunlight, high humidity, aggressive dust emissions, mechanical damage, frost etc. The Sulzer original packaging with the relevant transport securing devices (where used) ensures optimum protection of the unit. If the units are exposed totemperatures under 0 °C / 32 °F check that there is no water in the hydraulics, cooling system, or other spaces. -
Page 16: Equipotential Bonding
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 9. Setup and installation Page 16 9.1. Equipotential bonding DANGER Dangerous voltage In pump stations/tanks, equipotential bonding must be carried out according to EN60079-14:2014 [Ex] or IEC 60364-5-54 [non-Ex] (Regulations for the installation of pipelines, protective measures in high voltage systems). -
Page 17: Wet Well Installation
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 9. Setup and installation Page 17 9.2.1. Wet well installation About this task Figure 7. Wet installation (vertical) with Sulzer automatic coupling system... - Page 18 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 9. Setup and installation Page 18 NOTE The dimensional sheets and foundation plans for each type of installation are supplied either with the planning documents or your order confirmation.
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Page 19: Dry Installation
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 9. Setup and installation Page 19 9.2.2. Dry installation Procedure Fit a hoist to the submersible pump. With the aid of a hoist, place the submersible pump into the prepared mounting frame and fasten. -
Page 20: Tightening Torque
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 9. Setup and installation Page 20 9.2.4. Tightening torque Table 4. Tightening torque for Sulzer stainless steel screws A4-70... -
Page 21: Installation - Aflx / Vupx
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 9. Setup and installation Page 21 9.3. Installation - AFLX / VUPX Figure 9. (A) Installation in a steel discharge pipe. (B) Installation in a concrete sump... -
Page 22: Lowering Of The Aflx And Vupx Submersible Pump Into The Coupling Ring
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 9. Setup and installation Page 22 ATTENTION The power cables should be handled carefully during installation and removal of the pumps in order to avoid damage to the insulation. -
Page 23: Bar Spacing
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 9. Setup and installation Page 23 ATTENTION The steel riser pipe, or concrete sump must be cleaned thoroughly (builder's rubble, etc.). To optimise the inflow and to reduce the noise level it is important that one pair of fins of the suction pipe are in line with the main flow direction of the inflow chamber. -
Page 24: Electrical Connection
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 10. Electrical connection Page 24 ATTENTION When setting the switching off level the minimum cover as given in the installation documents must be adhered to 10. -
Page 25: Seal Monitoring
The leakage sensor carries out the seal monitoring function and signals the ingress of moisture into the motor by means of a special electronic device. In order to integrate this seal monitoring function into the control panel of the unit it is necessary to fit a Sulzer leakage control module. Figure 10. Sulzer leakage control type CA 461 CA 461 Connect terminal 3 to ground or housing of the pump. -
Page 26: Temperature Monitoring - Stator
It is very important to note that with the connection example above it is not possible to identify which sensor/alarm is being activated. As an alternative Sulzer highly recommends to use a separate CA 461 module for each sensor/input, to allow not only... -
Page 27: Temperature Sensor Bimetal
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 10. Electrical connection Page 27 10.5.1. Temperature sensor bimetal Figure 11. Curve showing operation principle of bimetallic temperature limiter... -
Page 28: Temperature Sensor Ptc
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 10. Electrical connection Page 28 10.5.2. Temperature sensor PTC Figure 12. Curve showing principle of operation of thermistor Resistance Temperature Table 7. -
Page 29: Operation With Variable Frequency Drive (Vfd)
10.6. Operation with variable frequency drive (VFD) The stator design and the insulation grade of the motors from Sulzer means that they are suitable for usage with VFD, according to IEC 60034-25:2022 / NEMA 61800-2:2005. It is however essential that the following conditions are met: •... - Page 30 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 10. Electrical connection Page 30 Figure 15. (3) 50 Hz Special versions: Two power cables and one control cable.
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Page 31: Lead Designations
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 10. Electrical connection Page 31 10.7.1. Lead designations Table 10. Direct starting in star Join T1 U1 North America... -
Page 32: Connection Of The Control Circuit Leads
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 10. Electrical connection Page 32 Motors PE3 50 Hz PE4/PE5 50 PE6 50 Hz PE3 60 Hz PE4/PE5 60... -
Page 33: Connecting The Emc Cable In The Control Cabinet
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 11. Commissioning Page 33 10.10. Connecting the EMC cable in the control cabinet EMC cable in delivery condition. Cable is stripped! Strip 30 mm from the EMC cable before connecting to the cable terminal board. -
Page 34: Direction Of Rotation
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 11. Commissioning Page 34 • Have the electrical connections been carried out in accordance with regulations? • Have the thermal sensors been connected? •... -
Page 35: Changing Direction Of Rotation
CAUTION Repair work must only be carried out by qualified personnel approved by Sulzer. WARNING Hot surface Under continuous running conditions the pump motor housing can become very hot. -
Page 36: General Maintenance Instructions
Contact your local Sulzer Service Center for more information. A maintenance contract with our Service Department will guarantee the best technical service. The Sulzer service organisation would be pleased to advise you on any applications you may have and to assist you in solving any problems you may encounter. -
Page 37: Lubricant Changing - Xfp With Cooling Jacket
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 37 WARNING Coolant temperature ≤ 60 °C Figure 17. Symbols Legend a = Fill with or drain oil... - Page 38 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 38 Figure 18. Oil / coolant filling and emptying XFP PE4 Figure 19. Oil / coolant filling and emptying XFP PE5...
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Page 39: Lubricant Changing - Xfp / Aflx / Vupx Without Cooling Jacket
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 39 Figure 20. Oil / coolant filling and emptying XFP PE6 Related references Oil filling qantities - Inspection chamber XFP / AFLX / VUPX... - Page 40 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 40 Figure 21. Oil filling and emptying XFP PE4 SULZER CONFIDENTIAL Copyright © 2024 Sulzer Pumps Finland Oy / Sulzer Ltd...
- Page 41 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 41 Figure 22. Oil filling and emptying XFP PE5 Related references Oil filling qantities - Inspection chamber XFP / AFLX / VUPX...
- Page 42 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 42 Figure 23. Oil filling and emptying AFLX / VUPX PE3 Figure 24. Oil filling and emptying AFLX / VUPX PE4...
- Page 43 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 43 Figure 25. Oil filling and emptying AFLX / VUPX PE5 SULZER CONFIDENTIAL Copyright ©...
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Page 44: Oil And Coolant Quantities
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 44 Figure 26. Oil filling and emptying AFLX / VUPX PE6 Related references Oil filling qantities - Inspection chamber XFP / AFLX / VUPX... - Page 45 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 45 Motor size Cooling jacket XFP-HA* VUPX AFLX Frame A Frame B and C 5.70...
- Page 46 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 46 12.3.3.4. Coolant filling quantities - Seal chamber XFP PE4 - PE6 Table 17. XFP PE4 (Filling volumes in litres)
- Page 47 Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 47 Motor PE5 XFP 100J, 105J, XFP 205L, 255L XFP 150M, XFP 205M, XFP 501U...
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Page 48: Reference Values For Anti-Freeze Behaviour
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 48 Motor PE6 Radial hydraulics 50 Hz 60 Hz XFP 200M, XFP 305M, XFP 400R... -
Page 49: Removal
Submersible Pump Type ABS XFP PE4 - PE6, AFLX INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS PE3 - PE6, VUPX PE3 - PE6 12. Maintenance and service Page 49 Table 21. Maximum starts per hour At interval in minutes ATTENTION The allowable starting frequency for any starting devices should be obtained from the manufacturer of these devices. -
Page 50: Removal Of The Aflx And Vupx Submersible Pump
Place the submersible pump with propeller housing vertically on a solid surface, taking care that it cannot tip over. 13. Company details Address: Sulzer Pump Sweden AB Vadstena factory Box 170 SE-592 24 Vadstena, Sweden Telephone: +46 10 1301500. Website: www.sulzer.com...
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