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Summary of Contents for SCHUNK SGW 64
- Page 1 Translation of the Original Operating Manual Assembly and Operating Manual 3 finger synthetic angular gripper...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 6 1.1.3 Accessories .................... 6 Warranty ...................... 6 Scope of delivery .................... 6 Basic safety notes .................... 7 Intended use...................... 7 Not intended use .................... - Page 4 Table of contents Maintenance ...................... 24 Notes ........................ 24 Maintenance and lubrication intervals............... 24 Lubricants/Lubrication points (basic lubrication) .......... 24 Translation of original declaration of incorporation .......... 25 Annex to Declaration of Incorporation .............. 26 02.00 | SGW | Assembly and Operating Manual | en | 389405...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
Type Inductive proximity switches • Exact type designation of the compatible sensors see catalog. • Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 1.2 Warranty If the product is used as intended, the warranty is valid for 24... -
Page 7: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | SGW | Assembly and Operating Manual | en | 389405... -
Page 8: Gripper Fingers
Basic safety notes 2.5 Gripper fingers Requirements for the gripper fingers Stored energy within the product creates the risk of serious injuries and significant property damage. • Arrange the gripper fingers in a way that the product reaches either the position "open" or "closed" in a de-energized state. •... -
Page 9: Personnel Qualification
Basic safety notes 2.7 Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •... -
Page 10: Personal Protective Equipment
Basic safety notes 2.8 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment. -
Page 11: Transport
Basic safety notes 2.10 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •... -
Page 12: Protection During Commissioning And Operation
Basic safety notes 2.13.1 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 2.13.2 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety... -
Page 13: Protection Against Dangerous Movements
Basic safety notes 2.13.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while working with the product. • Switch off the energy supply, ensure that no residual energy re- mains and secure against inadvertent reactivation. •... -
Page 14: Notes On Particular Risks
Basic safety notes 2.14 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their • swiveling range. Never move loads without supervision. •... - Page 15 Secure the end positions of the product with SCHUNK SDV-P • pressure maintenance valves. 02.00 | SGW | Assembly and Operating Manual | en | 389405...
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Page 16: Technical Data
Technical Data 3 Technical Data Size SGW 40 SGW 50 SGW 64 Opening angle per jaw [°] 8° 8° 8° About rake angle per jaw up to [°] 2° 2° 2° Weight [kg] 0.05 0.09 0.17 Recommended workpiece weight [kg] Max. -
Page 17: Assembly
Assembly 4 Assembly 4.1 Connections 4.1.1 Mechanical Connection WARNING Risk of injury when machine/system moves unexpectedly! Switch off power supply before assembly and installation. • Make sure that no residual energy remains in the system. • Evenness of the The values apply to the whole mounting surface to which the product is mounted. -
Page 18: Pneumatic Connection
Assembly Mounting material Item Size SGW 40 SGW 50 SGW 64 Thread diameter for mounting the 3x M3 (0.5 Nm) 3x M3 (1,0 Nm) 3x M5 (2,0 Nm) gripper (max. tightening torque for fastening screws) Thread diameter for mounting the finger Ø... - Page 19 Air connections Thread diameter of the air connections Item Connection SGW 40 SGW 50 SGW 64 Thread diameterHose connection (A = close) Thread diameterHose-free direct connection (A = close) • Only open the air connections required. • Seal air connections not required using the locking screws from the enclosed pack.
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Page 20: Adjusting The Sensor
Assembly 4.2 Adjusting the sensor 4.2.1 IN 40 inductive proximity switch brown closer load black blue Types that can be ordered (☞ catalog): The inductive proximity switches used are equipped with reverse polarity protection and are short-circuit-proof. Make sure that you handle the proximity switches properly: •... - Page 21 Assembly Mounting and adjusting IN 40/S NOTICE The maximum tightening torque of the set screws is 15 Ncm. Adjustment inductive proximity switch Push proximity switch 1 (6) gently to the stop of the control cam Setting of the Ø (15) into the clamping bore (7). switching point Pull back the proximity switch 0.5mm.
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Page 22: Troubleshooting
Check the evenness of the mounting surface., Mechanical Connection 17] Component part defective. Send product with a SCHUNK repair order or dismantle product. Opening angle is set incorrectly. Check opening angle limitation. 5.3 Product opens or closes abruptly Possible cause... -
Page 23: Gripping Force Is Dropping
Pressure drops below minimum. Check air supply. Pneumatic connection 18] Component part defective. Replace component or send it to SCHUNK for repair. 5.5 Product does not achieve the opening and closing times Possible cause Corrective action Compressed air lines are not installed If present: Open the flow control couplings optimally. -
Page 24: Maintenance
Maintenance 6 Maintenance 6.1 Notes Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. 6.2 Maintenance and lubrication intervals NOTICE Material damage due to hardening lubricants! Lubricants harden more quickly at temperatures above 60°C, leading to possible product damage. -
Page 25: Translation Of Original Declaration Of Incorporation
7 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar... -
Page 26: Annex To Declaration Of Incorporation
Annex to Declaration of Incorporation 8 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation 3 finger synthetic angular gripper Type designation ID number... - Page 27 Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.6 Risks related to variations in operating conditions 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process 1.3.9 Risks of uncontrolled movements Required characteristics of guards and protective devices...
- Page 28 Annex to Declaration of Incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...
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