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Canon Finisher-T1 Service Manual

Finisher, sorter, deliverytray
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Service Manual
Finisher, Sorter, DeliveryTray
Finisher-T1
Feb 21 2005

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  Summary of Contents for Canon Finisher-T1

  • Page 1 Service Manual Finisher, Sorter, DeliveryTray Finisher-T1 Feb 21 2005...
  • Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.  In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 7: Table Of Contents

    Contents Contents Chapter 1 Specifications 1.1 Product Specifications............................1- 1 1.1.1Specification ..............................1- 1 1.2 Names of Parts..............................1- 5 1.2.1External View.............................. 1- 5 1.2.2Cross Section ............................... 1- 6 Chapter 2 Functions 2.1 Basic Operation ..............................2- 1 2.1.1Basic Operation ............................2- 1 2.1.2Overview of the Electrical Circuitry ......................
  • Page 8 Contents 3.1.2.3 Removing the Grate-shaped Upper Guide................... 3- 1 3.1.3 Grate-shaped Lower Guide ......................... 3- 2 3.1.3.1 Removing the Front Door ........................3- 2 3.1.3.2 Removing the Rear Upper Cover......................3- 2 3.1.3.3 Removing the Escape Tray Cover ....................... 3- 2 3.1.3.4 Removing the Front Inside Upper Cover.....................
  • Page 9 Contents 3.3.2.1 Removing the Front Door........................3- 23 3.3.2.2 Removing the Rear Upper Cover ...................... 3- 23 3.3.2.3 Removing the Escape Tray Cover..................... 3- 24 3.3.2.4 Removing the Grate-shaped Upper Guide ..................3- 24 3.3.2.5 Removing the Tray 1 ......................... 3- 24 3.3.3 Tray 2 ................................
  • Page 10 Contents 3.3.8.2 Removing the Rear Upper Cover....................... 3- 46 3.3.8.3 Removing the Escape Tray Cover ..................... 3- 46 3.3.8.4 Removing the Escape Door ....................... 3- 46 3.3.8.5 Removing the Escape Door Unit ....................... 3- 47 3.4 Electrical System ............................. 3- 48 3.4.1 Finisher Controller PCB..........................
  • Page 11 Contents 4.4 Troubleshooting..............................4- 9 4.4.1 Error Code..............................4- 9 4.4.1.1 E500;Communication error ......................... 4- 9 4.4.1.2 E505;Backup RAM error ........................4- 9 4.4.1.3 E514;Rear end assist motor error ......................4- 9 4.4.1.4 E530;Front aligning plate motor error....................4- 10 4.4.1.5 E531;Staple motor error ........................
  • Page 13: Chapter 1 Specifications

    Chapter 1 Specifications...
  • Page 15 Contents Contents 1.1 Product Specifications............................1-1 1.1.1 Specification ..............................1-1 1.2 Names of Parts..............................1-5 1.2.1 External View.............................. 1-5 1.2.2 Cross Section ............................... 1-6...
  • Page 17: Product Specifications

    Chapter 1 1.1 Product Specifications 1.1.1 Specification 0009-2494 T-1-1 Item Specifications Stacking Escape tray: fixed type method Trays 1 and 2: Independently move up and down Stacking Face up orientation Face down Stacking A3, A4, A4R, A5R, B4, B5, B5R, 279 mm x 432 mm (11 x 17), size*1 LGL, LTR, LTRR, STMTR, others Paper weight...
  • Page 18 Chapter 1   Item Specifications Large size: 96 mm high/50 sets Small size: 188 mm high/100 sets Mixed Size mixing: stacking capac-ity Escape tray: 43 mm high Tray 1 and 2: 96 mm high (650 sheets) Stapling: 96 mm high/50 sets Mode mixing: Large size: 96 mm high/50 sets Small size: 188 mm high/100 sets...
  • Page 19 Chapter 1 Item Specifications Remarks A4R, LGL, LTRR Front 1-point stapling (45 deg.) A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR Rear 1-point stapling (30 deg.) A4R, LGL, LTRR Rear 1-point stapling (45 deg.) A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR 2-point stapling A3, A4, A4R, B4, B5, 279mm x 432mm (11 x 17), LGL, LTR, LTRR...
  • Page 20 Rear 1-point stapling (30deg.) Rear 1-point stapling (45deg.) A4R, LGL, and LTRR A3, A4, B4, B5, 279mm x 432mm 11 x 17 , and LTR 5-/+2mm 5-/+2mm F-1-2 2-point stapling B4 and B5 A3 and A4 279mm x 432mm 11 x 17 and LTR 74-/+4mm 63-/+4mm...
  • Page 21: Names Of Parts

    Chapter 1 1.2 Names of Parts 1.2.1 External View 0009-2506 [10] [11] F-1-4 T-1-3 [1] Escape tray [7] Grate-shaped upper guide [2] Escape door [8] Tray 1 [3] Rear upper cover [9] Tray 2 [4] Front door [10] Auxiliary plate [5] Front lower cover [11] Grate-shaped lower guide [6] Foot cover...
  • Page 22: 2Cross Section

    Chapter 1   1.2.2 Cross Section 0009-2507 [10] [11] [16] [12] [13] [14] [15] F-1-5 T-1-4 [1] Tray 1 [9] Escape feed roller [2] Tray 2 [10] Buffer roller [3] Shutter [11] Feed roller [4] Stack delivery roller [12] Inlet roller [5] Aligning plate [13] Return roller [6] 1st delivery roller...
  • Page 23: Chapter 2 Functions

    Chapter 2 Functions...
  • Page 25 Contents Contents 2.1 Basic Operation ..............................2-1 2.1.1 Basic Operation ............................2-1 2.1.2 Overview of the Electrical Circuitry ......................2-1 2.2 Feed Drive System ............................. 2-3 2.2.1 Overview ..............................2-3 2.2.2 Constraction of the Control System ......................2-3 2.2.3 Paper Delivery Path............................. 2-6 2.3 Intermediate Process Tray Assembly .......................
  • Page 27: Basic Operation

    Chapter 2 2.1 Basic Operation 2.1.1 Basic Operation 0009-2508 The finisher is designed to deliver copies arriving from its host machine, and its modes of delivery include simple stacking, job offset, and staple. All operations involved in these modes are controlled by the finisher controller PCB, according to the appropriate commands from the host machine.
  • Page 28 <IC105 (EEP-ROM)> Backs up adjustment values. Backs up initial setting data. <IC107 (communications IC)> Communicates with the host machine and the saddle stitcher unit. <IC102 (regulator IC)> Generates 5V. <IC109 (regulator IC)> Generates 3.3V. The following figure shows the flow of signals between the finisher and the options controller. Motor Finisher controller Solenoid...
  • Page 29: Feed Drive System

    Chapter 2 2.2 Feed Drive System 2.2.1 Overview 0009-2510 This product consists of the Finisher unit and the Saddle Stitcher unit. The Finisher unit simply stacks sheets delivered from a host machine, offsets a stack job, or staples and delivers the sheets to the trays according to commands delivered from a host machine.
  • Page 30 the stack. The feed motor (M101), stack ejection motor (M102), rear end assist motor (M109), escape feed motor (M112), and inlet motor (M113) are step motors. These motors are rotated forward or backward by the microcomputer (CPU) in the finisher controller PCB. The following three sensors are provided in the copy delivery path to detect the arrival or passing of copies.
  • Page 31 Finisher controller PCB(1/2) Feed driver M103 M109 M112 M102 M101 M113 M104 M107 M105 M111 M108 Feed driver Finisher controller PCB(2/2) F-2-5...
  • Page 32: 3Paper Delivery Path

    Chapter 2   Finisher controller PCB Feed driver PI118 PI111 PI103 PI104 PI112 F-2-6 2.2.3 Paper Delivery Path 0009-2512 <Overview> There are three ejection paths to tray 1 and 2 depending on the ejection processing. There is only one paper ejection path to the escape tray.
  • Page 33 Chapter 2 Tray Paper 1st delivery roller Buffer roller Feed roller Stack ejection roller Inlet roller F-2-7 <Processing Tray Path (Destination: Tray 1/ Tray 2)> This is the copy ejection path when the equipment is set to sort for paper size other than A4, B5, or LTR or when set to staple sort.
  • Page 34 Chapter 2   1st delivery roller Paper Buffer roller Stack ejection roller Feed roller Inlet roller Processing tray Paper Rear end assist F-2-8 <Buffer/Processing Tray Path (Destination: Tray 1/ Tray 2)> This is the copy ejection path when the equipment is set to sort for A4, B5, or LTR paper size. Feed two sheets of paper to buffer (two or three sheets if 2-point stapling).
  • Page 35 Chapter 2 Buffer roller Buffer guide Feed roller 20mm Switch back point F-2-9 2) When the first copy is delivered to the buffer, the second copy is delivered from the host machine. F-2-10 3) The first delivery roller descends and works together with the stack delivery roller to deliver the 1st and 2nd paper toward the processing tray.
  • Page 36 Chapter 2   Stack ejection roller 1st delivery roller Return roller Processing tray F-2-12 5) The 1st and 2nd paper delivered to the processing tray are aligned and then delivered to the delivery tray. Stack ejection roller Return roller Rear end assist guide F-2-13 <Escape Ejection (Destination: Escape Tray)>...
  • Page 37 Escape delivery roller Escape feed roller Inlet roller Escape inlet flapper F-2-14...
  • Page 38: Intermediate Process Tray Assembly

    Chapter 2   2.3 Intermediate Process Tray Assembly 2.3.1 Stack Job Offset 0009-2513 Job offset operation offsets paper stack to the front or rear when ejecting to sort the paper stack. The forward/backward movement of the copy delivered to the processing tray is controlled by the front aligning plate and rear aligning plate.
  • Page 39: 2Processing Tray Paper Stacking Operation

    Chapter 2 Motor Function Aligning plate rear motor Aligns paper in processing tray to the rear (M104) Swing motor (M106) Moves the swing guide up/down Rear end assist motor (M109) Carry the stack end during stack ejection T-2-2 Sensor Function Swing guide HP sensor (PI105) Detects the swing guide home position Aligning plate front HP sensor...
  • Page 40: 4Rear End Assist Operation

    Chapter 2   Rear aligning plate Sheet to be offset Front aligning plate Tray Rear aligning plate Sheet to be offset Front aligning plate Tray F-2-18 2.3.4 Rear End Assist Operation 0009-2516 In order to improve stacking performance when ejecting copies delivered to the processing tray, a rear end assist guide is used in addition to the stack ejection roller to support the rear end of the stack during stack ejection.
  • Page 41: 5Stack Delivery Operation

    Chapter 2 2.3.5 Stack Delivery Operation 0009-2517 The stack is ejected each time three large size sheets*1 or five small size sheets*2 are offset on the processing tray. The swing motor turns and the swing guide descends. This causes the upper/lower stack delivery rollers to hold the stack.
  • Page 42: Staple Operation

    Chapter 2   2.4 Staple Operation 2.4.1 Stapler Unit 0009-2519 The staple motor (M111) is used to perform stapling operation. This motor rotates the cam one turn for stapling. The home position of this cam is detected by the staple home position sensor (PI50). The staple motor is rotated in the forward or reverse direction under the control of the macro computer (IC108) on the finisher controller PCB.
  • Page 43: 2Shifting The Stapler Unit

    Chapter 2 M111 Finisher controller PCB F-2-22 2.4.2 Shifting the Stapler Unit 0009-2520 The stapler unit is shifted by the stapler shift motor (M105). The home position is detected by the stapler shift home position sensor (PI110). When there is a staple command from the host machine, the stapler shifts to the staple ready position, which depends on the stapling position and paper size.
  • Page 44 Chapter 2   Rear aligning plate Stopper Feeding direction Stapling position/ Wait position Front aligning plate F-2-23 <Rear 1-Point Stapling> The position is the same as the stapling position. Rear aligning plate Stapling position/ Wait position Stopper Feeding direction Front aligning plate F-2-24 <2-Point Stapling>...
  • Page 45: 3Stapling Operation

    Chapter 2 The stapler waits at the paper front end side staple position. The stapling sequence is first near side and then far side. Rear aligning plate Stopper Stapling position Stopper Feeding direction Stapling position/ Wait position Stopper Front aligning plate F-2-25 2.4.3 Stapling Operation 0009-2521...
  • Page 46 F-2-26 Paper width 1/2 Front diagonal stapling 2-point stapling Rear diagonal stapling F-2-27 T-2-3 Sensor Symbol Connector Function Remark Stapler shift PI110 J721A-15 Detects the home position home for the stapler moving position back and forth. sensor...
  • Page 47 Chapter 2 Sensor Symbol Connector Function Remark Stapler PI116 J720-3 Staple prohibited area alignment detection interference sensor Staple home PI50 J720-5 Detects the home position In the position for the stapling operation. stapler sensor Staple PI51 J720-6 Detects the staple top In the edging position.
  • Page 48 Chapter 2   Stack ejection roller Swing guide 1st delivery roller Return roller Stapler Processing tray F-2-28 Swing guide home position sensor (PI105) Stack ejection roller (upper) Stack ejection roller (lower) Swing guide Swing motor (M106) Stack ejection lower roller clutch (CL102) Stack ejection motor (M102) F-2-29 <Second and Subsequent Sheets>...
  • Page 49 Chapter 2 After the processing tray paper sensor detects the paper, the aligning motor (M103/M104) starts and aligns the paper. Stack ejection roller Swing guide 1st delivery roller Return roller Stapler Processing tray F-2-30 <Last Sheet> When alignment of the last sheet completes, the finisher controller PCB moves the aligning plate to alignment position with the aligning motor (M103/M104) (with the paper held with the aligning plate).
  • Page 50: Stack Tray Operation

    Chapter 2   2.5 Stack Tray Operation 2.5.1 Tray Operation 0009-2522 This equipment has three delivery trays. The upper tray is called escape tray, the middle tray is called tray 1, and the lower tray is called tray 2. The escape tray is fixed and tray 1 and tray 2 can move up and down independently. The escape tray has an escape tray full detector sensor (PI119).
  • Page 51 Tray 1 paper surface Rack sensor (PI111) Tray 1 switch (MSW103) Tray 1 shift motor (M107) Tray 1 shift area sensor PCB Tray 2 shift motor (M108) Tray 2 shift area Tray 2 paper surface sensor PCB sensor (PI112) Light-shielding plate Rack F-2-32...
  • Page 52 Tray 1 paper surface sensor (PI114) Paper surface sensor flag Edge Tray 2 paper surface sensor 2 (PI120) Tray 1 Tray 2 paper surface sensor 1 (PI115) Paper surface sensor flag Edge Tray 2 F-2-33 T-2-5 Tray 1 shift area sensor PCB Area sensor Area sensor Area sensor...
  • Page 53: 2Shutter Operation

    Chapter 2 Tray 2 shift area sensor PCB Area sensor Area sensor Area sensor Detected items 1(PS983) 2(PS982) 3(PS981) Tray 2 lower limit (finisher) Tray 2 lower limit (saddle finisher) * The symbol for the area sensor of each PCB is same because tray1/tray 2 shift area sensor PCBs are the same board. 2.5.2 Shutter Operation 0009-2523 When tray 1 passes the delivery section with paper already stacked, the stacked paper may get caught by the delivery...
  • Page 54: Detecting Jams

    Chapter 2   2.6 Detecting Jams 2.6.1 Detecting Jams (Finisher Unit) 0009-2524 The following sensors are used to detect the presence of paper and to determine that paper is delivered properly. - Inlet sensor (PI103) - Delivery sensor (PI104) - Escape tray path sensor (PI118) A jam is identified by checking whether paper is present at each sensor at the timing programmed in the memory of the microcomputer (CPU) on the finisher controller PCB.
  • Page 55 Jam Type Sensor Jam Condition Code Feed path PI104 When the feed path sensor (PI104) does not 1004 sensor detect paper after prescribed time (distance) has delay elapsed since the inlet sensor (PI103) detected paper. Feed path PI104 When paper does not exit the feed path sensor 1104 sensor (PI104) after delivering for a prescribed time...
  • Page 56: Power Supply

    Chapter 2   2.7 Power Supply 2.7.1 Power Supply Route 0009-2525 When the power of the host machine is turned on, 24 VDC is supplied from the host machine to the finisher controller PCB through two power supply lines. 24 VDC supplied through one power supply line is used to drive motors and solenoids.
  • Page 57: Chapter 3 Parts Replacement Procedure

    Chapter 3 Parts Replacement Procedure...
  • Page 59 Contents Contents 3.1 External Covers ..............................3-1 3.1.1 Rear Upper Cover............................3-1 3.1.1.1 Removing the Rear Upper Cover ......................3-1 3.1.2 Grate-shaped Upper Guide .......................... 3-1 3.1.2.1 Removing the Front Door........................3-1 3.1.2.2 Removing the Escape Tray Cover......................3-2 3.1.2.3 Removing the Grate-shaped Upper Guide ................... 3-2 3.1.3 Grate-shaped Lower Guide .........................
  • Page 60 Contents 3.3.1 Process Tray Assembly..........................3-31 3.3.1.1 Removing the Front Door ........................3-31 3.3.1.2 Removing the Rear Upper Cover......................3-31 3.3.1.3 Removing the Escape Tray Cover ...................... 3-31 3.3.1.4 Removing the Front Inside Upper Cover.................... 3-32 3.3.1.5 Removing the Grate-shaped Upper Guide..................3-33 3.3.1.6 Removing the Tray 1 ..........................
  • Page 61 Contents 3.3.6.10 Removing the Processing Tray......................3-75 3.3.6.11 Removing the Swing Unit ........................ 3-77 3.3.6.12 Removing the Return Roller Unit..................... 3-79 3.3.7 Escape Unit..............................3-79 3.3.7.1 Removing the Front Door........................3-79 3.3.7.2 Removing the Rear Upper Cover ....................... 3-80 3.3.7.3 Removing the Escape Tray Cover...................... 3-80 3.3.7.4 Removing the Front Inside Upper Cover ...................
  • Page 63: External Covers

    Chapter 3 3.1 External Covers 3.1.1 Rear Upper Cover 3.1.1.1 Removing the Rear Upper Cover 0009-4228 1) Remove four screws [1] and remove the rear upper cover [2]. F-3-2 3.1.2.2 Removing the Escape Tray Cover 0009-4406 1) Remove four screws [1], open the escape door [2], and then remove the escape tray cover [3].
  • Page 64: Grate-Shaped Lower Guide

    Chapter 3   F-3-4 3.1.3 Grate-shaped Lower Guide F-3-6 3.1.3.1 Removing the Front Door 3.1.3.3 Removing the Escape 0009-4490 Tray Cover 0009-4410 1) Open the front door [1] and remove the clip [2]. 2) Lift the front door [1] to remove. 1) Remove four screws [1], open the escape door [2], and then remove the escape tray cover [3].
  • Page 65: Removing The Grate-Shaped Upper Guide

    Chapter 3 F-3-10 3.1.3.6 Removing the Tray 1 0009-3624 F-3-8 When moving the tray down to attach it, you need to push the tray lift motor gear [1] to the front (using 1) Remove four screws [1], open the escape door [2], a screwdriver or the like) to release the clutch.
  • Page 66: Removing The Tray 2

    Chapter 3   F-3-15 F-3-12 2) Remove the screw [1] and remove the stopper [2] at When installing the tray, be careful not to twist the the back. tray cable. To prevent the gear phase from shifting due to the front and rear rails, the tray must be attached horizontally.
  • Page 67 Chapter 3 to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch. However, when the clutch is released, the tray [2] drops by its own weight. Be sure to hold the tray with your hand when releasing the clutch.
  • Page 68: Removing The Grate-Shaped Lower Guide

    Chapter 3   3.1.4 Front Inside Upper Cover 3.1.4.1 Removing the Front Door 0009-4491 1) Open the front door [1] and remove the clip [2]. 2) Lift the front door [1] to remove. F-3-21 3.1.3.8 Removing the Grate- shaped Lower Guide 0009-4236 1) Remove ten screws [1] and remove the grate- F-3-23...
  • Page 69: Front Door

    Chapter 3 fixing plate (lower) [2] of the front lower cover. Then 2) Lift the front door [1] to remove. remove the front lower cover [3]. 2) Remove the screw [4] and remove the fixing plate (upper) [5] of the front lower cover. F-3-27 3.1.6 Escape Tray Cover 3.1.6.1 Removing the Escape...
  • Page 70 [2]. F-3-29...
  • Page 71: Drive System

    Chapter 3 3.2 Drive System 3.2.1.3 Removing the Front Inside Upper Cover 0009-4494 1) Remove the screw [1] and release the hook of the 3.2.1 Stapler fixing plate (lower) [2] of the front lower cover. Then remove the front lower cover [3]. 3.2.1.1 Removing the Front 2) Remove the screw [4] and remove the fixing plate Door...
  • Page 72: Swing Unit

    Chapter 3   the PCB cover [2]. F-3-36 F-3-34 3.2.2 Swing Unit 2) Release the claw [1] and remove the PCB [2]. 3.2.2.1 Removing the Front 3) Disconnect three connectors [3]. 4) Remove screw [4] and remove the stapler together Door 0009-4495 with the stapler base [5].
  • Page 73: Removing The Escape Tray Cover

    Chapter 3 F-3-38 F-3-40 3.2.2.3 Removing the Escape 1) Remove four screws [1], open the escape door [2], Tray Cover 0009-4415 and then remove the front inside upper cover [3]. 1) Remove four screws [1], open the escape door [2], and then remove the escape tray cover [3].
  • Page 74: Removing The Tray 1

    Chapter 3   F-3-42 F-3-44 3.2.2.6 Removing the Tray 1 0009-3666 2) Remove the screw [1] and remove the stopper [2] at the back. When moving the tray down to attach it, you need to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch.
  • Page 75: Removing The Tray 2

    Chapter 3 to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch. However, when the clutch is released, the tray [2] drops by its own weight. Be sure to hold the tray with your hand when releasing the clutch.
  • Page 76: Removing The Grate-Shaped Lower Guide

    Chapter 3   F-3-51 F-3-53 3) Lift tray 2 [1] to remove it. 3.2.2.8 Removing the Grate- shaped Lower Guide 0009-4498 1) Remove ten screws [1] and remove the grate- shaped lower guide [2]. When replacing, be careful not to hook the grate- shaped lower guide to the sensor flag arm on the F-3-52 delivery side.
  • Page 77 Chapter 3 4) Remove four screws [3] and remove the finisher controller PCB [4]. Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily. When fastening, insert the boss of the sensor flag snap fastener in the hole on the processing tray side.
  • Page 78: Removing The Swing Unit

    Chapter 3   3) Remove two E rings [1] at the joint between the swing unit and the return roller unit and then slide the two return roller unit collars [2] inside. 4) Unhook the swing pressure rack [3] from the swing unit center hook.
  • Page 79 F-3-63...
  • Page 80: Document Feeding System

    Chapter 3   Document Feeding System 3.3.1 Process Tray Assembly 3.3.1.1 Removing the Front Door 0009-4502 1) Open the front door [1] and remove the clip [2]. 2) Lift the front door [1] to remove. F-3-65 3.3.1.3 Removing the Escape Tray Cover 0009-4419 1) Remove four screws [1], open the escape door [2],...
  • Page 81: Removing The Grate-Shaped Upper Guide

    Chapter 3 F-3-69 3.3.1.6 Removing the Tray 1 0009-3652 F-3-67 When moving the tray down to attach it, you need to push the tray lift motor gear [1] to the front (using 1) Remove four screws [1], open the escape door [2], a screwdriver or the like) to release the clutch.
  • Page 82: Removing The Tray 1

    Chapter 3   F-3-74 F-3-71 2) Remove the screw [1] and remove the stopper [2] at When installing the tray, be careful not to twist the the back. tray cable. To prevent the gear phase from shifting due to the front and rear rails, the tray must be attached horizontally.
  • Page 83 Chapter 3 to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch. However, when the clutch is released, the tray [2] drops by its own weight. Be sure to hold the tray with your hand when releasing the clutch.
  • Page 84: Removing The Grate-Shaped Lower Guide

    Chapter 3   Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily. When fastening, insert the boss of the sensor flag snap fastener in the hole on the processing tray side. F-3-80 3.3.1.8 Removing the Grate- shaped Lower Guide 0009-4506...
  • Page 85: Removing The Front Door

    Chapter 3 4) Remove four screws [3] and remove the finisher controller PCB [4]. F-3-86 3.3.2 Tray 1 F-3-84 5) Release the claw [1] of the stack delivery roller rear 3.3.2.1 Removing the Front side clutch [2] and remove the clutch [2]. Door 0009-4507 6) Remove the E ring [3], washer [4], and bearing [5]...
  • Page 86: Removing The Escape Tray Cover

    Chapter 3   F-3-90 3.3.2.5 Removing the Tray 1 0009-3577 F-3-88 When moving the tray down to attach it, you need 3.3.2.3 Removing the Escape to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch. Tray Cover 0009-4426 However, when the clutch is released, the tray [2]...
  • Page 87 Chapter 3 F-3-95 F-3-92 2) Remove the screw [1] and remove the stopper [2] at When installing the tray, be careful not to twist the the back. tray cable. To prevent the gear phase from shifting due to the front and rear rails, the tray must be attached horizontally.
  • Page 88: Tray 2

    Chapter 3   3.3.3 Tray 2 3.3.3.3 Removing the Escape Tray Cover 0009-4427 3.3.3.1 Removing the Front 1) Remove four screws [1], open the escape door [2], and then remove the escape tray cover [3]. Door 0009-4508 1) Open the front door [1] and remove the clip [2]. 2) Lift the front door [1] to remove.
  • Page 89: Removing The Grate-Shaped Upper Guide

    Chapter 3 F-3-103 F-3-101 1) Remove the screw [1] and remove the stopper [2] at 3.3.3.5 Removing the Grate- the front. shaped Upper Guide 0009-3615 1) Lower tray [1] below the grate-shaped upper guide [2] (For how the tray is moved, see the steps under "Removing the Tray 1.").
  • Page 90: Removing The Tray 1

    Chapter 3   3) Remove two screws [1], open three harness retainers [2], and disconnect two connectors [3]. F-3-108 F-3-106 4) Lift tray 1 [1] to remove it. 3.3.3.7 Removing the Tray 2 0009-3589 When moving the tray down to attach it, you need to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch.
  • Page 91: Buffer Roller

    Chapter 3 tray cable. To prevent the gear phase from shifting due to the front and rear rails, the tray must be attached horizontally. Lower the tray [1] to the position shown in the figure and compare the heights of the shutter guide top edges [2] with those of the tray projections [3] at the front and rear to check that the tray is attached horizontally.
  • Page 92: Removing The Escape Tray Cover

    Chapter 3   F-3-116 3.3.5 Return Roller F-3-114 3.3.5.1 Removing the Front 3.3.4.2 Removing the Escape Door 0009-4514 Tray Cover 0009-4428 1) Open the front door [1] and remove the clip [2]. 1) Remove four screws [1], open the escape door [2], 2) Lift the front door [1] to remove.
  • Page 93: Removing The Escape Tray Cover

    Chapter 3 F-3-118 F-3-120 3.3.5.3 Removing the Escape 1) Remove four screws [1], open the escape door [2], Tray Cover 0009-4429 and then remove the front inside upper cover [3]. 1) Remove four screws [1], open the escape door [2], and then remove the escape tray cover [3].
  • Page 94: Removing The Tray 1

    Chapter 3   F-3-122 F-3-124 3.3.5.6 Removing the Tray 1 0009-3715 2) Remove the screw [1] and remove the stopper [2] at the back. When moving the tray down to attach it, you need to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch.
  • Page 95: Removing The Tray 2

    Chapter 3 to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch. However, when the clutch is released, the tray [2] drops by its own weight. Be sure to hold the tray with your hand when releasing the clutch.
  • Page 96: Removing The Grate-Shaped Lower Guide

    Chapter 3   F-3-131 F-3-133 3) Lift tray 2 [1] to remove it. 3.3.5.8 Removing the Grate- shaped Lower Guide 0009-4520 1) Remove ten screws [1] and remove the grate- shaped lower guide [2]. When replacing, be careful not to hook the grate- shaped lower guide to the sensor flag arm on the F-3-132 delivery side.
  • Page 97 Chapter 3 4) Remove four screws [3] and remove the finisher controller PCB [4]. Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily. When fastening, insert the boss of the sensor flag snap fastener in the hole on the processing tray side.
  • Page 98: Removing The Return Roller

    Chapter 3   F-3-140 F-3-139 3.3.6 Return Roller Unit 3.3.5.10 Removing the Return Roller 3.3.6.1 Removing the Front 0009-3709 Door 0009-4515 1) Open the front door [1] and remove the clip [2]. The return roller is subjected to special production 2) Lift the front door [1] to remove.
  • Page 99: Removing The Escape Tray Cover

    Chapter 3 F-3-142 F-3-144 3.3.6.3 Removing the Escape 1) Remove four screws [1], open the escape door [2], Tray Cover 0009-4430 and then remove the front inside upper cover [3]. 1) Remove four screws [1], open the escape door [2], and then remove the escape tray cover [3].
  • Page 100: Removing The Tray 1

    Chapter 3   F-3-146 F-3-148 3.3.6.6 Removing the Tray 1 0009-3689 2) Remove the screw [1] and remove the stopper [2] at the back. When moving the tray down to attach it, you need to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch.
  • Page 101: Removing The Tray 2

    Chapter 3 to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch. However, when the clutch is released, the tray [2] drops by its own weight. Be sure to hold the tray with your hand when releasing the clutch.
  • Page 102: Removing The Grate-Shaped Lower Guide

    Chapter 3   F-3-155 F-3-157 3) Lift tray 2 [1] to remove it. 3.3.6.8 Removing the Grate- shaped Lower Guide 0009-4521 1) Remove ten screws [1] and remove the grate- shaped lower guide [2]. When replacing, be careful not to hook the grate- shaped lower guide to the sensor flag arm on the F-3-156 delivery side.
  • Page 103: Removing The Processing Tray

    Chapter 3 F-3-161 F-3-159 3.3.6.10 Removing 2) Release the claw [1] and remove the PCB [2]. Processing Tray 0009-3693 3) Disconnect three connectors [3]. 1) Unfasten four snap fasteners [1] and remove the 4) Remove screw [4] and remove the stapler together sensor flag [3] from the stack delivery roller [2].
  • Page 104: Removing The Swing Unit

    Chapter 3   removed. Be careful not to loose it. [3] [4] [5] [2] [3] F-3-165 7) Disconnect two connectors [1] and remove harness F-3-163 from the clamp and edge saddle [2]. 8) Remove two screws [3] and pull out the processing 3) Remove all finisher controller PCB connectors[1] tray [4] in the paper delivery direction.
  • Page 105 Chapter 3 F-3-167 2) Remove screw [1] and pull up the swing pressure guide [2]. F-3-169 5) Remove the belt [1] from the gear [2], remove the belt [3] from the gear [2] and gear [4], and pull out the swing unit [5] from the delivery direction.
  • Page 106: Removing The Return Roller Unit

    Chapter 3   3.3.6.12 Removing the Return 3.3.7.2 Removing the Rear Roller Unit Upper Cover 0009-3679 0009-4524 1) Remove the return roller unit front side connector 1) Remove four screws [1] and remove the rear upper [1] and remove the harness from two clamps [2]. cover [2].
  • Page 107: Removing The Escape Unit

    Chapter 3 2) Remove the screw [4] and remove the fixing plate (upper) [5] of the front lower cover. F-3-177 2) Remove three screws [1] at the back of the escape unit. F-3-175 1) Remove four screws [1], open the escape door [2], and then remove the front inside upper cover [3].
  • Page 108: Escape Door Unit

    Chapter 3   4) Lift the escape unit slightly and remove it. F-3-180 3.3.8 Escape Door Unit F-3-182 3.3.8.1 Removing the Front 3.3.8.3 Removing the Escape Door Tray Cover 0009-4523 0009-4473 1) Open the front door [1] and remove the clip [2]. 1) Remove four screws [1], open the escape door [2], 2) Lift the front door [1] to remove.
  • Page 109: Removing The Escape Door Unit

    Chapter 3 F-3-184 3.3.8.5 Removing the Escape F-3-186 Door Unit 0009-4477 1) Remove two E-rings [1]. 2) Remove screw and remove the escape unit support plate [3]. 3) Open the escape door unit [4] and remove the escape door unit. F-3-185 Do not remove the two screws [1] securing escape door shaft.
  • Page 110: Electrical System

    Chapter 3   3.4 Electrical System 3.4.1 Finisher Controller PCB 3.4.1.1 Finisher Controller PCB 3.4.1.1.1 Removing the Rear Upper Cover 0009-4528 1) Remove four screws [1] and remove the rear upper cover [2]. F-3-188 3.4.2 Static Charge Eliminator 1 3.4.2.1 Removing the Front Door 0009-4529 1) Open the front door [1] and remove the clip [2].
  • Page 111: Removing The Escape Tray Cover

    Chapter 3 F-3-190 F-3-192 3.4.2.3 Removing the Escape 1) Remove four screws [1], open the escape door [2], Tray Cover 0009-4440 and then remove the front inside upper cover [3]. 1) Remove four screws [1], open the escape door [2], and then remove the escape tray cover [3].
  • Page 112: Removing The Tray 1

    Chapter 3   F-3-194 F-3-196 3.4.2.6 Removing the Tray 1 0009-3704 2) Remove the screw [1] and remove the stopper [2] at the back. When moving the tray down to attach it, you need to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch.
  • Page 113: Removing The Tray 2

    Chapter 3 to push the tray lift motor gear [1] to the front (using a screwdriver or the like) to release the clutch. However, when the clutch is released, the tray [2] drops by its own weight. Be sure to hold the tray with your hand when releasing the clutch.
  • Page 114: Removing The Grate-Shaped Lower Guide

    Chapter 3   F-3-203 F-3-205 3) Lift tray 2 [1] to remove it. 3.4.2.8 Removing the Grate- shaped Lower Guide 0009-4533 1) Remove ten screws [1] and remove the grate- shaped lower guide [2]. When replacing, be careful not to hook the grate- shaped lower guide to the sensor flag arm on the F-3-204 delivery side.
  • Page 115: Removing The Processing Tray

    Chapter 3 F-3-209 F-3-207 3.4.2.10 Removing 2) Release the claw [1] and remove the PCB [2]. Processing Tray 0009-3708 3) Disconnect three connectors [3]. 1) Unfasten four snap fasteners [1] and remove the 4) Remove screw [4] and remove the stapler together sensor flag [3] from the stack delivery roller [2].
  • Page 116: Removing The Swing Unit Static Charge Eliminator

    Chapter 3   removed. Be careful not to loose it. [3] [4] [5] [2] [3] F-3-213 7) Disconnect two connectors [1] and remove harness F-3-211 from the clamp and edge saddle [2]. 8) Remove two screws [3] and pull out the processing 3) Remove all finisher controller PCB connectors[1] tray [4] in the paper delivery direction.
  • Page 117: Static Charge Eliminator 2

    Chapter 3 F-3-215 3) Pull out the static charge eliminator [1] at the center F-3-217 of the swing unit from the bottom. 4) Remove the four claws [2] securing the delivery 3.4.3.2 Removing the Escape side static charge eliminator and remove the two static Tray Cover charge eliminators [3].
  • Page 118: Static Charge Eliminator 3

    Chapter 3   F-3-221 F-3-219 A ground plate [1] is provided in the area where the 3.4.4 Static Charge Eliminator 3 escape delivery static charge eliminator [2] is mounted. When mounting the escape delivery static 3.4.4.1 Removing the Escape charge eliminator [2], insert it in the lateral direction.
  • Page 119: Chapter 4 Maintenance

    Chapter 4 Maintenance...
  • Page 121 Contents Contents 4.1 User Maintenance............................... 4-1 4.1.1 User Maintenance (Finisher Unit) ....................... 4-1 4.2 Maintenance and Inspection ..........................4-2 4.2.1 Periodically Replaced Parts......................... 4-2 4.2.1.1 Periodically Replaced Parts (Finisher Unit) ..................4-2 4.2.2 Durables............................... 4-2 4.2.2.1 Durables (Finisher Unit)........................4-2 4.2.3 Periodical Servicing ............................
  • Page 122 Contents 4.7.1 Upgrading (Finisher Unit) ......................... 4-27 4.8 Service Tools ..............................4-36 4.8.1 Solvents and Oils ............................4-36...
  • Page 123: User Maintenance

    Chapter 4 4.1 User Maintenance 4.1.1 User Maintenance (Finisher Unit) 0009-2559 T-4-1 Item Timing Staple cartridge When prompted (indicator on host replacement machine control panel)
  • Page 124: Maintenance And Inspection

    Chapter 4   4.2 Maintenance and Inspection 4.2.1 Periodically Replaced Parts 4.2.1.1 Periodically Replaced Parts (Finisher Unit) 0009-2560 The Finisher unit does not have parts that must be replaced on a periodical basis. 4.2.2 Durables 4.2.2.1 Durables (Finisher Unit) 0009-2561 Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machine's warranty period.
  • Page 125: Periodical Servicing

    Chapter 4 As of November, 2004 Name Quantit Approx. Remark life Return roller FC5-3457- 1,000,000 Color;White (Rear) sheets Return roller FC5-6873- 1,000,000 Color;Black (Front) sheets 4.2.3 Periodical Servicing 4.2.3.1 Periodical Servicing (Finisher Unit) 0009-2562 Does not have parts that must be serviced on a periodical basis.
  • Page 126: Adjustment

    Chapter 4   4.3 Adjustment proper stacking. - When this mode item has been enabled, changes in conditions (e.g., the use of paper with little curl or 4.3.1 Basic Adjustment paper with downward curl) can cause improper stacking. In this regard, it is very important to study the type of paper that is most often used by the user 4.3.1.1 Upward Curl Mode 0009-2563...
  • Page 127: Downward Curl Mode

    Chapter 4 b. Enabling the Downward Curl Mode 1) Turn off the host machine. 2) Set the bits of SW104 on the finisher controller 1 2 3 4 5 6 7 8 PCB as follows: F-4-4 3) Turn on the host machine. - When this mode item is enabled, the paper surface 1 2 3 4 5 6 7 8 detection mechanism is executed for every sheet of...
  • Page 128: Stack Delivery Mode

    Chapter 4   If this is the case, 1) Turn over the stack of paper in the source (i.e., cassette). If doing so has caused the paper to curl more than before, turn back over the stack. If the curling is still appreciable and the machine fails to stack the paper properly, try enabling heavy paper upward curl mode.
  • Page 129: Adjustment At Time Of Parts Replacement

    Chapter 4 Depending on the paper condition, paper can curl and the machine can fail to deliver/stack it properly in the small size offset mode. 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A4 paper LTR paper If this is the case,...
  • Page 130 Chapter 4   mm backward. 10) Repeat steps 5) and 6) and check that the staple position is adjusted correctly. 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A4/front stitch A4/rear stitch 11) Turn off all bits of SW104 on the finisher controller PCB.
  • Page 131: Troubleshooting

    Chapter 4 4.4 Troubleshooting 4.4.1 Error Code 4.4.1.1 E500;Communication error 0009-2588 Finisher controller PCB/Host machine DC controller PCB 1) Does it improve when the host machine power switch is turned OFF/ON? YES : End Wiring 2) Is the wiring between the finisher controller PCB and host machine DC controller PCB normal? NO : Repair the wiring.
  • Page 132: E530;Front Aligning Plate Motor Error

    Chapter 4   4.4.1.4 E530;Front aligning plate motor error 0009-2591 Front aligning plate home position sensor (PI106) 1) Check the front aligning plate home position sensor. Does the sensor operate normally? NO : Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and front aligning plate motor normal? NO : Repair the wiring.
  • Page 133: E535;Swing Motor Error

    Chapter 4 NO : Replace the finisher controller PCB. 4.4.1.7 E535;Swing motor error 0009-2594 Swing home position sensor (PI105) 1) Check the swing home position sensor. Does the sensor operate normally? NO : Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and swing motor normal? NO : Repair the wiring.
  • Page 134: E542;Tray 2 Shift Motor Error

    Chapter 4   NO : Repair the wiring. Tray up/down mechanism 4) Is there any abnormality in the tray up/down mechanism? YES : Repair the tray up/down mechanism. Tray 1 shift motor (M107)/Finisher controller PCB 5) Does it improve when the tray 1 shift motor is replaced? YES : End NO : Replace the finisher controller PCB.
  • Page 135 NO : Replace the finisher controller PCB.
  • Page 136: Outline Of Electrical Components

    Chapter 4   4.5 Outline of Electrical Components 4.5.1 Sensors (Finisher Unit) 0009-2613 PI119 PI105 PI109 PI108 PI111 PI107 PI114 PI104 PI103 PI121 PI106 PI118 PI102 PI113 PI115 PI116 PI120 PI110 PI112 F-4-14 T-4-3 Ref. Name Description Parts Error PI10 Front cover sensor Detects front cover open/ WG8-...
  • Page 137 Ref. Name Description Parts Error PI10 Feed path sensor Detects paper in feed path WG8- 1004/ 5509 1104/ 1300 PI10 Swing guide HP Detects swing guide HP WG8- E535 sensor 5509 PI10 Front aligning plate Detects aligning plate front WG8- E530 HP sensor 5593...
  • Page 138 T-4-4 Ref. Stapler PCB 2 Stapler PCB 1 Feed driver Finisher controller PCB PI102 J887 / J886A J708B PI103 J712 PI104 J731 PI105 J731 PI106 J721B PI107 J721B PI108 J721B PI109 J721B PI110 J721A PI111 J718B PI112 J719B PI113 J721A PI114 J721A PI115...
  • Page 139: Microswitches (Finisher Unit)

    Chapter 4 4.5.2 Microswitches (Finisher Unit) 0009-2614 MSW104 MSW102 MSW103 MSW101 F-4-15 T-4-5 Ref. Name Description Parts Error Finisher controller Front cover switch Detects front FH7- 1400 E5F9 J707 cover close 6379 Swing guide Detects swing FH7- J714 switch guide open 6379 Tray 1 switch Detects tray 1...
  • Page 140: Solenoids (Finisher Unit)

    Chapter 4   Ref. Name Description Parts Error Finisher controller Staple safety Detects swing FH7- J714 switch guide open 6379 4.5.3 Solenoids (Finisher Unit) 0009-2615 SL102 SL103 SL101 SL104 SL105 F-4-16 T-4-6 Ref. Name Parts Feed driver PCB Finisher controller PCB Feed roller FL2- J713...
  • Page 141: Motors (Finisher Unit)

    Chapter 4 Ref. Name Parts Feed driver PCB Finisher controller PCB 1st delivery roller FL2- J713 separation solenoid 0812 Buffer rear end FL2- J713 holding solenoid 0821 Escape solenoid FH6- J889 / J881B J705B 5089 4.5.4 Motors (Finisher Unit) 0009-2616 M107 M106 M102...
  • Page 142 Ref. Name Parts No. Error M103 Front aligning plate motor FH5-1040 E530 M104 Rear aligning plate motor FH5-1040 E537 M105 Stapler shift motor FH5-1037 E532 M106 Swing motor FH5-1036 E535 M107 Tray 1 shift motor 4K1-1102 E540 M108 Tray 2 shift motor 4K1-1102 E542 M109...
  • Page 143: Clutches (Finisher Unit)

    Chapter 4 4.5.5 Clutches (Finisher Unit) 0009-2617 CL102 CL101 F-4-18 T-4-9 Ref. Name Parts Error Finisher controller PCB CL10 Shutter clutch FH6- E584 J732 5101 CL10 Stack ejection lower roller FH6- E584 J716 clutch 5101 4-21...
  • Page 144: Pcbs (Finisher Unit)

    Chapter 4   4.5.6 PCBs (Finisher Unit) 0009-2618 F-4-19 T-4-10 Name Parts No. Error Finisher controller PCB 4G1-1487 Stapler PCB 1 FM2-1426(CABLE, STAPLE E531/ CONNECTING ASS'Y) E532 Stapler PCB 2 FM2-1426(CABLE, STAPLE E531/ CONNECTING ASS'Y) E532 Feed driver PCB 4G1-1488 Tray 1 shift area sensor PCB FG3-2886 E540...
  • Page 145 Name Parts No. Error Tray 2 shift motor PCB 4K1-1102 E542...
  • Page 146: Variable Resistors (Vr), Light-Emitting Diodes (Led), And Check Pins By Pcb

    Chapter 4   4.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 4.6.1 Overview 0009-2619 Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy.
  • Page 147: Upgrading

    Chapter 4 4.7 Upgrading 4.7.1 Upgrading (Finisher Unit) 0009-2621 Overview A flash ROM is used for the IC108 (CPU) of the Finisher unit. To upgrade this IC, the downloader PCB (FY9-2034) is used. The operating instructions for it are given below. How to Use the Downloader PCB (FY9-2034) 1.When to Use the Downloader PCB The downloader PCB is used when upgrading the CPU (IC108) of the Finisher Controller PCB.
  • Page 148 Chapter 4   Description Function Cable B (9 A cable to connect the downloader PCB and the pins)Length: approx. Finisher 50cm RS-232C connector A connector to connect an RS-232C cable to the downloader PCB 3. Necessary Tool The following item needs to be prepared for download. Computer (PC) Prerequisite: The download tool (Ver.
  • Page 149 Chapter 4 F-4-23 5) Select [Register]. F-4-24 6) Select [OK] and register the data. 4-27...
  • Page 150 Chapter 4   F-4-25 b. Connection to the Finisher 1) Turn off the power of the host machine. 2) Remove the rear upper cover of the Finisher. 3) Insert the cable B to J723 on the Finisher controller PCB. 4) Connect the RS-232C cable to the RS-232C connectors of the circuit board and the PC. 5) Turn on the power of the host machine.
  • Page 151 Chapter 4 F-4-26 F-4-27 3) Press the START/STOP key of the downloader PCB. LOAD LED is lit. 4)Select the data and press [START]. 4-29...
  • Page 152 Chapter 4   F-4-28 5) Follow the instructions on the screen to prepare for downloading. A press on [OK] will bring up the next screen. F-4-29 6) Select the data to download. 4-30...
  • Page 153 Chapter 4 F-4-30 7) Press [START] to start downloading. F-4-31 8) Press [START] so that the computer and the downloader PCB will start downloading the program. 4-31...
  • Page 154 Chapter 4   F-4-32 9) If downloading ended normally, press [OK]. F-4-33 10)Return to the main menu and finish the download. 4-32...
  • Page 155 Chapter 4 F-4-34 5. Release of Connection 1) Press the START/STOP key of the downloader PCB. LOAD LED is turned off. 2) Turn off the power of the host machine. 3) Disconnect the cable B from the Finisher. 4) Mount the rear upper cover to the Finisher. 5) Turn on the power of the host machine.
  • Page 156: Service Tools

    Chapter 4   4.8 Service Tools 4.8.1 Solvents and Oils 0009-2622 T-4-13 Name Description Composition Remarks Vic Clean Cleaning: Hydrocarbon(fluori Do not bring near e.g., glass, ne family) fire. plastic, rubber parts, Alcohol Procure locally. external covers Surface activating Isopropyl alcohol agent may be substituted.
  • Page 157 Chapter 5 Error Code...
  • Page 159 Contents Contents 5.1 Overview ................................5-1 5.1.1 Overview ..............................5-1 5.2 User Error Code..............................5-2 5.2.1 Staple is absent ............................5-2 5.2.2 Stapler safety protection function activated ....................5-2 5.2.3 Stack tray overstacking ..........................5-3 5.3 Service Error Code ............................. 5-4 5.3.1 E500................................
  • Page 161: Overview

    Chapter 5 5.1 Overview 5.1.1 Overview 0009-2669 The CPU on the machine's finisher controller PCB is equipped with a mechanism to check the machine condition as needed; when it detects a fault, the machine communicates the fact to the host machine in the form of a code and a detail code.
  • Page 162: User Error Code

    Chapter 5   5.2 User Error Code 5.2.1 Staple is absent 0009-2670 T-5-1 Error Condition Detection Machine Resetting Descrip- timing operation tion Staple is The staple Always Normal Replace the absent cartridge monitored operation staple has run can be cartridge; or, set out of staples.
  • Page 163: Stack Tray Overstacking

    Chapter 5 5.2.3 Stack tray overstacking 0009-2673 T-5-3 Error Condition Detection Machine Resetting Descrip- timing operation tion Stack The number of After ejecting Normal Remove paper tray sheets on the the sheet/set operation from ejection over- ejection tray exceeding the will continue.
  • Page 164: Service Error Code

    Chapter 5   5.3 Service Error Code 5.3.1 E500 0009-2677 T-5-4 Code Detail Error Detection timing Description E500 0001 Communication The communication with the host machine error is interrupted. 5.3.2 E505 0009-2678 T-5-5 Code Detail Error Detection timing Description E505 0001 Backup RAM The checksum for the finisher controller...
  • Page 165: E530

    Chapter 5 5.3.4 E530 0009-2681 T-5-7 Code Detail Error Detection timing Description E530 8001 Aligning plate The aligning plate does not return to frontmotor aligning plate front home position sensor (M103)/ when the alignment plate front motor has Aligning plate been driven for 4 seconds.
  • Page 166: E532

    Chapter 5   5.3.6 E532 0009-2684 T-5-9 Code Detail Error Detection timing Description E532 8001 Stapler shift The stapler does not leave the stapler motor(M105)/ shifthome position when the stapler shift Stapler shift motor hasbeen driven for 5 seconds. homeposition 8002 The stapler does not return to the stapler sensor (PI110)
  • Page 167: E537

    Chapter 5 5.3.8 E537 0009-2688 T-5-11 Code Detail Error Detection timing Description E537 8001 Aligning plate The aligning plate does not leave the rear motor aligning plate rear home position sensor (M104)/ when the alignment plate rear motor has Aligning plate been driven for 4 seconds.
  • Page 168: E540

    Chapter 5   5.3.9 E540 0009-2689 T-5-12 Code Detail Error Detection timing Description E540 8001 Tray 1 shift If the tray does not return to home position motor(M107)/ when the tray 1 shift motor is driven for 20 Tray 1 shift seconds.
  • Page 169: E542

    Chapter 5 5.3.10 E542 0009-2690 T-5-13 Code Detail Error Detection timing Description E542 8001 Tray 2 shift If the tray does not return to home position motor (M108)/ when the tray 2 shift motor is driven for 20 Tray 2 shift seconds.
  • Page 170: E584

    Chapter 5   5.3.11 E584 0009-2692 T-5-14 Code Detail Error Detection timing Description E584 8001 Stack ejection The stapler does not leave the shutter motor (M102)/ home position when the stack ejection Shutter open/ motor has been driven for 3 seconds. close clutch 0002 The stapler does not return to the shutter...
  • Page 171 Chapter 5 T-5-15 Functional Limit and Error Code E514 Rear end assist motor error E530 Front aligning plate motor error E531 Staple motor error E532 Stapler shift motor error E535 Swing motor error E537 Rear aligning plate motor error E540 Tray 1 shift motor error E542 Tray 2 shift motor error...
  • Page 173 Feb 21 2005...