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Installation and
Operation Manual
COAL-FIRED OVEN
Stone Hearth Speciality Oven
Gas/Coal Combination Models
FIRE DECK 9660 WS-FD-9660-CL
FIRE DECK 11260 WS-FD-11260-CL
WOOD STONE CORPORATION
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
www.woodstone-corp.com
Toll Free 800.988.8103
Tel 360.650.1111
Fax 360.650.1166
DOC NO M0292.00
REVISED JANUARY 2019
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Summary of Contents for Wood Stone FIRE DECK 11260 WS-FD-11260-CL
- Page 1 Installation and Operation Manual COAL-FIRED OVEN Stone Hearth Speciality Oven Gas/Coal Combination Models FIRE DECK 9660 WS-FD-9660-CL FIRE DECK 11260 WS-FD-11260-CL WOOD STONE CORPORATION Toll Free 800.988.8103 1801 W. Bakerview Rd. Tel 360.650.1111 Bellingham, WA 98226 USA Fax 360.650.1166 www.woodstone-corp.com DOC NO M0292.00...
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Page 2: Table Of Contents
� � � � � � � � � � � Interlock Diagram � � � � � � � � � � � � Limited Warranty M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com E-MAIL TOLL FREE 1801 W. Bakerview Rd. -
Page 3: Fire Deck Coal-Fired Ovens
FIRE DECK COAL-FIRED OVENS Fire Deck FD-9660 & FD-11260 Coal-Fired Oven Installation and Operation Manual INSTALLATION AND OPERATION MANUAL FOR THE WOOD STONE FIRE DECK COAL-FIRED OVEN STONE HEARTH COOKING EQUIPMENT FIRE DECK COAL-FIRED OVEN WS-FD-9660-(L,R)-IR-CL AND WS-FD-11260-(L,R)-IR-CL ADDITIONAL MANUAL COPIES AVAILABLE UPON REQUEST Shown: WS-FD-9660-RFG-L-IR-CL M0292.00 JANUARY 2019... -
Page 4: Cautions & Warnings
Fire Deck FD-9660 & FD-11260 Coal-Fired Oven Installation and Operation Manual INSTALLATION AND OPERATION MANUAL FOR THE WOOD STONE FIRE DECK OVEN STONE HEARTH COOKING EQUIPMENT WS-FD-9660-CL AND WS-FD-11260-CL MODELS EQUIPPED FOR COAL BURNING RETAIN THIS MANUAL FOR FUTURE REFERENCE Additional copies of this manual at woodstone-corp�com�... - Page 5 This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. SAVE THE INSTRUCTIONS Wood Stone Fire Deck Coal-Fired ovens have been tested and approved by Intertek Testing Services and conform to ANSI Z83.11, UL 2162 and UL 737;...
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Page 6: Fd-9660-Cl Specifications
AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT require us to change specifications without notice. 225,000 BTU, NG (RFG-L-IR-CL) WITHOUT THE WRITTEN PERMISSION OF WOOD STONE IS MAY REQUIRE US TO CHANGE SPECIFICATIONS MAY REQUIRE US TO CHANGE SPECIFICATIONS 225,000 BTU, LP (RFG-L-IR-CL) -
Page 7: Fd-11260-Cl Specifications
Bellingham, WA 98226 USA 360.650.1166 225,000 BTU, NG (RFG-L-IR-CL) require us to change specifications without notice. MAY REQUIRE US TO CHANGE SPECIFICATIONS WITHOUT THE WRITTEN PERMISSION OF WOOD STONE IS MAY REQUIRE US TO CHANGE SPECIFICATIONS LEGEND: LEGEND: 225,000 BTU, LP (RFG-L-IR-CL) WITHOUT NOTICE. -
Page 8: Unloading & Moving The Oven
USING A FORKLIFT. The Wood Stone Fire Deck 9660 weighs approximately 6,000 lbs�, and the Fire Deck 11260 weighs approximately 6,800 lbs� Both are top heavy� Use a forklift with adequate fork lengths and lifting capacity� When using a forklift, always use the forklift pockets� Lifting the oven any other way with a forklift may result in damage�... -
Page 9: Optional Temp Caster Install
WARNING: Failure to follow these instructions may result in severe injury or death. If you have any questions call Wood Stone at 800.988.8103. NOTE: The casters will add 3" to the total height of the oven, for a total of 84-3/4". -
Page 10: Placing & Installation
PLACING & INSTALLATION Fire Deck FD-9660 & FD-11260 Coal-Fired Oven Installation and Operation Manual PLACING THE OVEN The oven must be installed on a flat level surface� The weight of the oven is carried by the full perimeter of the oven stand� If it is necessary to shim the oven for leveling purposes, it is critical that the shim material be metal, and that the shims are installed in such a way that the full perimeter of the stand is solidly supported�... -
Page 11: Installation Clearances
1. The Wood Stone Fire Deck 9660 and Fire Deck 11260 ovens must have a minimum 1-inch clearance to combustibles from all sides, and 14-inch clearance to combustibles from the top (see figures below)� Any construction 6 inches to either side of the doorway and above must be non-combustible�... -
Page 12: Facade Requirements
Tile that butts directly to a piece of steel risks breaking or popping loose as it expands� 3. The number one cause of damage to tiles is poor ventilation� Always ensure that your Wood Stone oven is properly exhausted, as insufficient exhaust will cause extra heat to exit via the oven door and potentially cause damage to tile�... -
Page 13: Venting
450 °F� Use a stack or curb mounted fan� Wood Stone does not recommend the use of an in-line fan� A field built grease duct installed and constructed according to the requirements spelled out in NFPA 96, the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, or the International Mechanical Code may also be used�... - Page 14 96)� Due to the dangers of creosote buildup and sparks entering the duct, these models must be vented separately from all other kitchen equipment and in a manner acceptable to the authority having jurisdiction� The Wood Stone customer support staff is available to answer any questions concerning installation and venting of the oven�...
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Page 15: Flue Adapter Installation
Ceramic Sealing Compound to the underside of the Flue Adapter with an unbroken bead around the perimeter, w Fasten with the supplied screws� and around each individual screw hole� M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com E-MAIL TOLL FREE 1801 W. Bakerview Rd. -
Page 16: Hood Specifications
HOOD SPECIFICATIONS Fire Deck FD-9660 & FD-11260 Coal-Fired Oven Installation and Operation Manual 9660 / 11260 HOOD - PLAN VIEW Wood Stone Hoods by Gaylord Specifications Required CFM: 1050 CFM Static Pressure: 0.80" W.C. Duct Collar: 9" x 9" I.D. - Page 17 HOOD SPECIFICATIONS Fire Deck FD-9660 & FD-11260 Coal-Fired Oven Installation and Operation Manual 9660 / 11260 HOOD - SIDE VIEW Wood Stone Hoods by Gaylord Specifications Required CFM: 1050 CFM Static Pressure: 0.80" W.C. Duct Collar: 9" x 9" I.D.
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Page 18: Hood Installation
Listed Type 1 hood� 1. To mount Wood Stone hood, determine the center line of the hood and place it on the oven in line with the center line of the oven “A”�... -
Page 19: Gas Specifications
Wood Stone recommends that the Fire Deck be equipped with a manual, individual shutoff valve, located between the oven and the main gas supply, and that this shutoff valve (supplied by others) be left readily accessible� Wood Stone also recommends that inspection and maintenance of the burners and gas piping connections of this appliance be performed at regularly scheduled intervals and only by professional gas appliance service agencies�... - Page 20 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve (supplied by others) during any pressure testing of the gas supply piping system at test pressure, equal to or less than 1/2 psi (14" W�C�) (3�45 kPa)� M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com...
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Page 21: Electrical Specifications
Electrical Grounding: This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22�1 as applicable� M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com... -
Page 22: Controller
Celsius temperature WAIT 5 MINUTES BEFORE RELIGHTING ATTENDRE 5 MINUTES AVANT DE RÉALLUMER scales in display screens 1-800-988-8103 www.woodstone-corp.com M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com E-MAIL TOLL FREE 1801 W. Bakerview Rd. 360.650.1111 woodstone-corp.com... -
Page 23: Initial Start-Up
SHOULD NOT BE ALARMED. NOTE: Small “crazing” cracks will occur with normal heating and cooling� They will not effect the performance or durability of the oven� If cracks of 1/8-inch or more in width develop, contact Wood Stone for evaluation� M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103... -
Page 24: Daily Oven Operation
GENERAL OVEN OPERATION Your Wood Stone coal burning oven utilizes both coal and gas heat sources and is designed to perform at its best when both are used properly� We will first look at basic operation of the gas burners, followed by a detailed discussion pertaining to the coal fire�... -
Page 25: Coal Use Overview
Ashes can then be disposed of safely� If at any time you feel the gas components of the oven are not operating properly, turn the oven off, shut off the gas supply and call Wood Stone at 1�800�988�8103 to arrange for service� M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103... - Page 26 COAL-FIRED OVEN OPERATIONAL GUIDELINES The typical desired hearth temperature for Wood Stone coal-fired ovens is 550-580 °F� CAUTION: Over firing the oven with coal may cause damage to the oven ceramics� If the oven hearth temperature is above 850 °F, or flames exit the doorway or flue of the oven, you are over firing�...
- Page 27 14. Adjust the Radiant Flame to 5–6 inches in height� This is approximately 3 on the Flame Height Index Scale� 15. Clean the oven hearth and you are ready for cooking� Add coal and manage the Coal Blower Fan speed as necessary throughout the day� M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com E-MAIL TOLL FREE 1801 W.
- Page 28 This guide is a starting place� Your desired cooking temperature, cycle of business and hours of operation will dictate your particular operational procedures� If you have any questions, call us at 1�800�988�8103� M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com...
- Page 29 Coal Grates. Removing ash from Ash Chute Double Compartment Ash Dolly Ash Chute Tool M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com E-MAIL TOLL FREE 1801 W. Bakerview Rd. 360.650.1111 woodstone-corp.com...
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Page 30: Daily Maintenance
OVEN INTERIOR Wood Stone recommends the use of long-handled brushes for sweeping up surface debris that will accumulate on the floor of the oven during use� Use a natural fiber brush, always brushing away from the Radiant Burner well� For deeper cleaning, use a brass bristled brush�... -
Page 31: Periodic Thermal Cleaning
GAS / COAL-FIRED OVEN If a Wood Stone gas-fired oven is operated at low temperatures (below 450 °F), it is possible that grease from food could condense on the walls and ceiling of the oven� To remove the grease that has accumulated on the walls and ceiling of the oven, simply raise the temperature of the oven to a temperature of 600–700 °F�... -
Page 32: Troubleshooting Guide
2. Make sure the Ash Chute is empty� Please contact Wood Stone at 1-800-988-8103 should service be necessary, or if you have any questions about your oven. Our normal service hours are Mon�–Fri�, 8am–5pm Pacific time� If calling after hours, follow the recorded instructions for emergency service and a Wood Stone technician will get back to you promptly�... -
Page 33: Electrical Diagrams
50-60Hz wired by others Brown WD064 Rev. 0 DIAG #: Bellingham, WA +1(360)650-1111 www.woodstone-corp.com 3/28/2014 DATE: M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com E-MAIL TOLL FREE 1801 W. Bakerview Rd. 360.650.1111 woodstone-corp.com An ongoing program of product improvement may Bellingham, WA 98226 USA 360.650.1166... - Page 34 TB1-P 50-60Hz wired by others WD061 Rev. 0 DIAG #: Bellingham, WA +1(360)650-1111 www.woodstone-corp.com 3/28/2014 DATE: M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com E-MAIL TOLL FREE 1801 W. Bakerview Rd. 360.650.1111 woodstone-corp.com An ongoing program of product improvement may Bellingham, WA 98226 USA 360.650.1166...
- Page 35 Brown Green Yellow WD155 Rev. 0 DIAG #: Bellingham, WA +1(360)650-1111 www.woodstone-corp.com 11/9/2015 DATE: M0292.00 JANUARY 2019 WOOD STONE CORPORATION 800.988.8103 info@woodstone-corp.com E-MAIL TOLL FREE 1801 W. Bakerview Rd. 360.650.1111 woodstone-corp.com An ongoing program of product improvement may Bellingham, WA 98226 USA 360.650.1166...
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Page 36: Interlock Diagram
Any interruption of the power to the oven will cause the oven (including all burners and pilots) to shut off, and it will be necessary to restart the oven by pressing the start switch once power is restored� For additional interlock options, see the Wood Stone Interlock Options supplement in the Manuals section on the website, woodstone-corp.com, or contact Wood Stone for additional information�... - Page 37 Blank page M0292.00 JANUARY 2019...
- Page 38 Blank page M0292.00 JANUARY 2019...
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Page 39: Limited Warranty
LIMITATIONS OF LIABILITY In the event of warranty claim or otherwise, the sole obligation of Wood Stone shall be the repair and/or replacement, at the option of Wood Stone, of the appliance or component or part thereof� Such repair or replacement shall be at the expense of Wood Stone with the exception of travel over 100 miles or two hours, overtime, and holiday charges which shall be at the expense of the purchaser�... - Page 40 WOOD STONE CORPORATION Toll Free 800.988.8103 1801 W. Bakerview Rd. Tel 360.650.1111 Bellingham, WA 98226 USA Fax 360.650.1166 www.woodstone-corp.com An ongoing program of product improvement may require us to change specifications without notice. M0292.00 JANUARY 2019...
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