Wood Stone FIRE DECK 9690 Installation And Operation Manual
Coal-fired oven
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Installation and
Operation Manual
COAL-FIRED OVEN
Stone Hearth Speciality Oven
Gas/Coal Combination Models
FIRE DECK 9690 WS-FD-9690-CL
FIRE DECK 11275 WS-FD-11275-CL
FIRE DECK 11290 WS-FD-11290-CL
WOOD STONE CORPORATION
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
www.woodstone-corp.com
Toll Free 800.988.8103
Tel 360.650.1111
Fax 360.650.1166
DOC NO M0045.07
REVISED APRIL 2019
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Related Manuals for Wood Stone FIRE DECK 9690
Summary of Contents for Wood Stone FIRE DECK 9690
- Page 1 Installation and Operation Manual COAL-FIRED OVEN Stone Hearth Speciality Oven Gas/Coal Combination Models FIRE DECK 9690 WS-FD-9690-CL FIRE DECK 11275 WS-FD-11275-CL FIRE DECK 11290 WS-FD-11290-CL WOOD STONE CORPORATION Toll Free 800.988.8103 1801 W. Bakerview Rd. Tel 360.650.1111 Bellingham, WA 98226 USA Fax 360.650.1166...
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Page 2: Table Of Contents
TABLE OF CONTENTS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual TABLE OF CONTENTS � � � � � � � � Fire Deck Coal-Fired Ovens � � � � � � � � � � � �... -
Page 3: Fire Deck Coal-Fired Ovens
FIRE DECK COAL-FIRED OVENS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual INSTALLATION AND OPERATION MANUAL FOR THE WOOD STONE FIRE DECK COAL-FIRED OVEN STONE HEARTH COOKING EQUIPMENT FIRE DECK COAL-FIRED OVEN WS-FD-9690-(L,R,LL,RR)-IR-CL, WS-FD-11290-(L,R,LL,RR) CL AND... -
Page 4: Cautions & Warnings
CAUTIONS & WARNINGS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual INSTALLATION AND OPERATION MANUAL FOR THE WOOD STONE FIRE DECK OVEN STONE HEARTH COOKING EQUIPMENT WS-FD-9690, WS-FD-11275 AND WS-FD-11290 MODELS EQUIPPED FOR COAL BURNING RETAIN THIS MANUAL FOR FUTURE REFERENCE Additional copies of this manual at woodstone-corp�com�... - Page 5 CAUTIONS & WARNINGS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual IMPORTANT: Consult your local gas supplier for a statement outlining a procedure to be followed in the event you smell gas. Post the statement in a prominent location.
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Page 6: Fd-9690-Cl Specifications
FD-9690-CL SPECIFICATIONS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual Plan view 27" 690mm 4" 20" 100mm 510mm VERY IMPORTANT! Air intake: Do not 27" 27" facade or cover over 20" 690mm Oven is shipped with casters... -
Page 7: Fd-11275-Cl Specifications
FD-11275-CL SPECIFICATIONS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual Plan view 27" 27" 690mm 4" 100mm 20" 510mm Air intake: Do not VERY IMPORTANT! facade or cover over Oven is shipped with casters 27" 27"... -
Page 8: Fd-11290-Cl Specifications
FD-11290-CL SPECIFICATIONS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual Plan view 27" 690mm 4" 20" 100mm 510mm Air intake: Do not VERY IMPORTANT! 27" 27" facade or cover over Oven is shipped with casters 690mm 20"... -
Page 9: Unloading & Moving The Oven
DO NOT DROP THIS OVEN ABRUPTLY. Moving a Wood Stone Fire Deck oven can present challenges to even the most experienced riggers� Make sure to secure the proper equipment and make safety your first priority� Please don’t hesitate to call the factory for technical support at 1-800-988-8103. -
Page 10: Caster Removal
CASTER REMOVAL Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual TO MAINTAIN THE OVEN WARRANTY, SHIPPING CASTERS MUST BE REMOVED WHEN THE OVEN IS INSTALLED. The oven should be installed on a smooth, flat level surface� The weight of the oven is carried by the full perimeter of the oven stand�... -
Page 11: Toe Kick Installation
TOE KICK INSTALLATION Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual TOE KICK INSTALLATION Oven shown with optional Storage Box installed. Toe Kick Once the oven is in place, the Toe Kick must be installed along the front of the oven using the screws provided� The area under the oven must be enclosed in order to prevent pests from entering this space and to prevent air flow issues which can detrimentally effect burner operation�... -
Page 12: Installation Clearances
1. The Wood Stone Fire Deck 9690, 11275 and 11290 ovens must have a minimum 1-inch clearance to combustibles from all sides, and 14-inch clearance to combustibles from the top (see figures below)� Any construction 6 inches to either side of the doorway opening and above must be non-combustible�... - Page 13 INSTALLATION CLEARANCES Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual INSTALLATION CLEARANCES OPERATIONAL ACCESS, SERVICE ACCESS AND CRITICAL AIR INTAKE VENTILATION Oven Arches DO NOT REMOVE Removal will affect structural integrity, heat retention, operation and void the Warranty�...
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Page 14: Venting
“-CL” must be vented as a solid fuel appliance (in accordance with NFPA 96)� All combustion products and cooking vapors from the Wood Stone Fire Deck 9690 and the Fire Deck 11290 vent through a 12-inch O�D� flue collar located on the top of the oven, above the doorway�... - Page 15 96)� Due to the dangers of creosote buildup and sparks entering the duct, these models must be vented separately from all other kitchen equipment and in a manner acceptable to the authority having jurisdiction� The Wood Stone customer support staff is available to answer any questions concerning installation and venting of the oven� Call 800�988�8103 for assistance and technical support�...
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Page 16: Wood Stone Hoods
WOOD STONE HOODS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual FD-9690 / 11275 / 11290 HOOD - TOP VIEW Wood Stone Hoods by Gaylord Specifications Required CFM: 1050 CFM Static Pressure: 0.80" W.C. Duct Collar: 9" x 9" I.D. - Page 17 WOOD STONE HOODS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual FD-9690 / 11275 / 11290 HOOD - SIDE VIEW Wood Stone Hoods by Gaylord Specifications Required CFM: 1050 CFM Static Pressure: 0.80" W.C. Duct Collar: 9" x 9" I.D.
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Page 18: Gas Specifications
GAS CONNECTION The Fire Deck 9690, Fire Deck 11275 and Fire Deck 11290 are equipped with a 1-inch FNPT gas connection� Have a licensed gas installer provide the hook-up and test all fittings and pipe connections for leaks� Use approved gas leak detectors (soap solutions or equivalent) over and around the fittings and pipe connections�... -
Page 19: Gas / Electrical Specifications
GAS / ELECTRICAL SPECIFICATIONS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual Maximum inlet gas pressure must not exceed 14" W.C. (1/2 psi) GAS INLET PRESSURE For ovens running on natural gas, an inlet pressure of 7 to 10” WC is recommended to ensure optimum oven performance�... -
Page 20: Controller
CONTROLLER Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual CONTROLLER FUNCTIONS Hearth Heat indicator light Indicates that the pilot for the Dome Flame infrared Underfloor Infrared (IR) indicator light Burner is lit� This light will go off... -
Page 21: Initial Start-Up
NOTE: Small “crazing” cracks will occur with normal heating and cooling� They will not effect the performance or durability of the oven� If cracks of 1/8-inch or more in width develop, contact Wood Stone for evaluation� NIGHT HEAT RETENTION DOORS... -
Page 22: Daily Oven Operation
GENERAL OVEN OPERATION Your Wood Stone coal burning oven utilizes both coal and gas heat sources and is designed to perform at its best when both are used properly� We will first look at basic operation of the gas burners, followed by a detailed discussion pertaining to the coal fire�... -
Page 23: Use Of Coal Overview
USE OF COAL OVERVIEW Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual OVENS EQUIPPED FOR COAL BURNING Ovens with “-CL” in the model number are equipped to burn coal� These ovens are equipped with a blower and plenum beneath the oven that provides combustion air to the coal-fire through a grate installed in the oven deck�... - Page 24 WHAT YOU NEED TO GET STARTED Safety glasses, solid fire starter, lump wood charcoal, anthracite coal (the only Wood Stone approved type of coal), 25 pound scale, large metal bowl, paper grocery bags, wood/coal cart, double compartment Ash Dolly, Ash Chute tool, in-line floor brush, natural fiber brush, utility peel, large pizza peels�...
- Page 25 USE OF COAL OVERVIEW Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual Note: In these instructions the term “coal” refers to anthracite coal. The term “charcoal” refers to wood lump charcoal. END OF DAY 1. Turn the oven Controller to OFF�...
- Page 26 USE OF COAL OVERVIEW Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual DURING THE DAY • Turn the Coal Blower Fan to 10 during heat up, or any time you add fresh coal to the fire�...
- Page 27 USE OF COAL OVERVIEW Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual Coal fire is burned on side opposite the Radiant Burner, over the Coal Grates. Note: Coal Grates are a consumable item—life will vary depending on oven temperature, hours of operation, fuel consumption, and proper use of the Coal Blower Fan (see below).
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Page 28: Daily Maintenance
OVEN INTERIOR Wood Stone recommends the use of long-handled brushes for sweeping up surface debris that will accumulate on the floor of the oven during use� Use a natural fiber brush, always brushing away from the Radiant Burner well� For deeper cleaning, use a brass bristled brush�... -
Page 29: Periodic Thermal Cleaning
GAS / COAL-FIRED OVEN If a Wood Stone gas-fired oven is operated at low temperatures (below 450 °F), it is possible that grease from food could condense on the walls and ceiling of the oven� To remove the grease that has accumulated on the walls and ceiling of the oven, simply raise the temperature of the oven to a temperature of 600–700 °F�... -
Page 30: Troubleshooting
2. Make sure the Ash Chute is empty� Please contact Wood Stone at 1-800-988-8103 should service be necessary, or if you have any questions about your oven. Our normal service hours are Mon�–Fri�, 8am–5pm Pacific time� If calling after hours, follow the recorded instructions for emergency service and a Wood Stone technician will get back to you promptly�... -
Page 31: Electrical Diagrams
ELECTRICAL DIAGRAMS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual IR Only (W-IR) Temperature Controller IR BURNER Control Panel Type 2 ONLY Thermo TB4-R Couple TB4-Y Yellow TB3-2 TB1-2 5 orange TB3-5 TB1-6 pink TB4-P Yellow... - Page 32 ELECTRICAL DIAGRAMS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual SINGLE IR w/ RFG Temperature Controller RADIANT Control Panel Type 2 BURNER Thermo TB4-R AND IR Couple Yellow TB4-Y TB3-2 TB1-2 BURNER Yellow 5 orange TB3-5...
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Page 33: Blower Motor
ELECTRICAL DIAGRAMS Fire Deck 9690, 11275 & 11290 Coal-Fired Oven Installation and Operation Manual Blower Motor ELECTRICAL DIAGRAM FOR COAL-FIRED OVEN BLOWER FAN MOTOR RUN CAPACITOR Blue Black White FAN SPEED CONTROL Green Blue Black BLOWER MOTOR Brown Green Yellow DIAG #: WD155 Rev. - Page 34 Blank page M0045.07 APRIL 2019...
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Page 35: Limited Warranty
LIMITATIONS OF LIABILITY In the event of warranty claim or otherwise, the sole obligation of Wood Stone shall be the repair and/or replacement, at the option of Wood Stone, of the appliance or component or part thereof� Such repair or replacement shall be at the expense of Wood Stone with the exception of travel over 100 miles or two hours, overtime, and holiday charges which shall be at the expense of the purchaser�... - Page 36 WOOD STONE CORPORATION Toll Free 800.988.8103 1801 W. Bakerview Rd. Tel 360.650.1111 Bellingham, WA 98226 USA Fax 360.650.1166 www.woodstone-corp.com An ongoing program of product improvement may require us to change specifications without notice. M0045.07 APRIL 2019...
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