Badger Meter iSonic 4000 Installation And Operation Manual
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Badger Meter iSonic 4000 Installation And Operation Manual

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Badger Meter Europa GmbH
®
iSonic 4000
INSTALLATION AND
OPERATION MANUAL
November 2018
UF_iS4000_BA_02_1811

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Summary of Contents for Badger Meter iSonic 4000

  • Page 1 Badger Meter Europa GmbH ® iSonic 4000 INSTALLATION AND OPERATION MANUAL November 2018 UF_iS4000_BA_02_1811...

  • Page 2: Table Of Contents

    Flow meter ModBus register table 2017-06-29, Version “2.00” ..... 35 iSonic conversation table ..................41 Rights ........................41 ® Wiring the iSonic 4000 meter to an ORION cellular LTE endpoint ....42 Return of goods for repair ................43 UF_iS4000_BA_02_1811...

  • Page 3: Basic Safety Recommendations

    Basic safety recommendations Page 1/43 Basic safety recommendations Before installing or using this product, please read this instruction manual thoroughly. Only qualified personnel should install and/or repair this product. If a fault appears, contact your distributor. Installation Do not place any unit on an unstable surface that may allow it to fall. Never place the units above a radiator or heating unit.

  • Page 4: System Description

    Menu also enables the calculation of flow rateas in partially filled pipes and angular open channels using Manning equation • iSonic 4000 is IP67 device in robust wall mounted metal case, with large graphic display. • iSonic 4000 menu is operated with 3 x front panel high endurance buttons.
  • Page 5 System description Page 3/43 System settings Flow meter tool settings Settings control panel UF_iS4000_BA_02_1811...
  • Page 6 System description Page 4/43 Driver details UF_iS4000_BA_02_1811...

  • Page 7: Installation

    Installation Page 5/43 Installation Installation instructions given in the following are to be observed in order to guarantee a perfect functioning and a safe operation of the meter. Installation with the sensor EchoPod DL-10 Sensor EchoPod Viton Gasket Installation of the sensor: Screw the sensor into the stainless steel mounting bracket while using the gaskets.
  • Page 8 Installation Page 6/43 Mounting position of the iSonic ultrasonic sensor for manhole flume Size Max. Max. V-Mt H-Mt flow water level DN/Inch l/sec 100/4“ 150/6“ 200/8“ 250/10“ 300/12“ Mounting position of the iSonic’s ultrasonic sensor for parshall flume Sensor Size Max.

  • Page 9: Power Connections

    3Power connections Page 7/43 Power connections Caution: For the 2 x M20 cable inlets only use flexible electric cables. Use separate cable inlets for auxiliary power, signal and input/output cables. Auxiliary power Warning: Do not connect meter under impressed mains voltage. Take national applicable rules into account Observe type plate (mains voltage and frequency) Equipment shall be installed with an external means for disconnecting...

  • Page 10: Configuring Input/Output (I/O)

    3Power connections Page 8/43 Auxiliary power Configuring input/output (I/O) Solid State Relay Ethernet Display Dig. Out- and Input Analog Output RS-Interface RS-Interface Sensor input DIP switch Input/Output Description Terminal Analog output* 0 - 20 mA 7 (+) 4 - 20 mA RL <...

  • Page 11: In- And Output Cable Connection

    3Power connections Page 9/43 In- and output cable connection For the normal I/Os use shielded cables. Connect the shield of the cable to one of the grounding screw. Recommended cable LiYCY size min. 0,14 mm². Solid State Output In case the second cable gland is used for the normal I/Os, use one cable and cable gland for the power supply and solid state relay.

  • Page 12: Programming

    Programming Page 10/43 Programming First screen – open channel Volume designation Volume value Volume unit Water level designation Water level value Length unit Flow designation Volumetric flow value Volumetric flow unit Icons First screen – tank Volume designation Volume value Volume unit Water level designation Water level value...
  • Page 13 Programming Page 11/43 Minor battery power (Real Time Sensor warming Clock) Sensor not connected Device error Sensor measuring No keyword active USB active Simulation active You get access to the individual menus through three programmable access levels: Administrator, service and user level. Access rights of the individual menu items are shown in the following with three symbols: Administrator...

  • Page 14: Main Menu

    Programming Page 12/43 Main Menu The following menu items are available to you in the main menu: • Meter setup • Measurements • Inputs and outputs • Totalizer reset • Communication • Miscellaneous • Information • Pin Meter Setup Application Sellection between Tank and Open Channel measurement Tank Open Channel...

  • Page 15: Measurement

    Programming Page 13/43 Measurement Length units let you select among the units mentioned below. Lengths values are automatically converted into the selected unit. Length Unit Feet Meter Inch Centimeter Milimeter DecimalPlaces – set of the decimal places of the Length values Flow Rate Flow rate units let you select among the units mentioned below.
  • Page 16 Programming Page 14/43 Equation Table Q/hTable – is possible only from software Flow Meter Tool selection Exponential Eq Exponential function Q= K h Contract.Weir Contracted Weir Suppress.Weir Suppressed Weir CipolettiWeir Cipoletti Weir VNotchWeir30° V Notch Weir 30° VNotchWeir45° V Notch Weir 45° VNotchWeir60°...
  • Page 17 Programming Page 15/43 Equation Params Exponent Exponent value in for equation (Q= K h Coefficient Coefficient value in for equation (Q= K h Measured profile width (Weirs, Manning Width equation) Rectangular profile slopes angle (Manning Angle equation) Measured pipe Radius (Manning equation) Radius Water Surface Slope (Manning equation) WaterSurfaceSlope...
  • Page 18 Programming Page 16/43 Predefined flume Equation [m³/s, m] Maximum water level [m] 0.230 Parshall flume 1” Parshall flume 2” 0.260 Parshall flume 3” 0.667 Parshall flume 6” 0.724 Parshall flume 9” 0.876 Parshall flume 12” 0.925 0.925 Parshall flume 18” 0.925 Parshall flume 24”...
  • Page 19 Programming Page 17/43 V-notch weir 30° Equation Q – Volumetric flow [m³/s] g – Standard gravity 9.80665 [m/s²] h – Water level [m] V-notch weir 45° Equation Q – Volumetric flow [m³/s] g – Standard gravity 9.80665 [m/s²] h – Water level [m] V-notch weir 60°...

  • Page 20: Input And Outputs

    Programming Page 18/43 Material Material Glass , PVC 0.010 Earth channel - weedy 0.030 Cement, concrete-steel, 0.011 Natural streams – clean 0.035 Brick 0.015 Floodplains - light brush 0.050 Earth, smooth 0.018 Natural channels, poor 0.060 Earth channel – clean 0.022 Floodplains - heavy brush 0.075...
  • Page 21 Programming Page 19/43 Digital Input Digital input lets you reset totalizers (Remote reset), interrupt flow measurement (PosZeroReturn) or ADE. Input switching is provided by applying an external potential of 5 to 30 VDC or by an internal voltage source of 24 VDC (Analog output if not used). Digital Outputs You can configure functional operation of the 2 digital outputs.
  • Page 22 Programming Page 20/43 Digital Outputs Pulse Width This parameter establishes the “On” duration of the transmitted pulse. The configurable range ist from 0 msec to 2000 ms. If 0 ms is configured, pulse width is automatically adapted depending on pulse frequency (pulse/pause ratio 1:1). During the configuration the program checks if pulses/unit and pulse width are in accordance with full scale defined, if not an error alarm is displayed.

  • Page 23: Clear Total

    Programming Page 21/43 Output 1 /2 The Flow Max Set Point establishes as a percentage of full scale flow, the max. threshold at which the output alarm will be activated. Set Max You can freely select thresholds in 1% steps. Flow rates below/above the threshold will activate the output alarm.

  • Page 24: Communications

    Programming Page 22/43 Communications ® ® Interfaces ModBus RS232, RS485 and RS422 with ModBus RTU. Mode can be configured by DIP switches also if termination ON or OFF. ® ModBus Address Address available form 1 to 247 RS-232, Baudrate: 1200, 2400, 4800, 9600, 19200, 38400 Bd Parity: Even, Odd, Mark, Received Packets, Sent RS-422, Packets...

  • Page 25: Miscellaneous

    Programming Page 23/43 Miscellaneous Power up The number of times that the unit has been powered on. Language The unit supports different languages as: • English • German • Czech • Spanish • French • Russian Date Set date of the system in the format [DD.MM.YY] used for data logging Time Set time of the system in the format [HH.MM.SS] used for data logging Contrast...

  • Page 26: Pin

    Random Number In case of losing PIN read the random number. This number has to be sent to Badger Meter support, which is able to generate the Emergency PIN. Between reading random number and entering received emergency PIN, do no try to play with emergency PIN and do not restart the meter.

  • Page 27: Troubleshooting

    Troubleshooting Page 25/43 Troubleshooting The following error messages can be displayed: Description Possible cause Recommended action Pulse Output Pulse rate exceed the maximum Reduce pulse scale (pulse/unit) and/or reduce pulse width configuration EEPROM Configuration file is missing Contact support Configuration Configuration file is corrupted Contact support Low Battery...

  • Page 28: Replace Meter's Electronics

    Troubleshooting Page 26/43 Replace meter’s electronics Warning: Disconnect auxiliary power before opening body cover Electrode plug at the display board Pull out all plugs. Loosen screws S1-S4 and take out circuit board. Insert new circuit board and fix it by fastening the screws S1-S4. Plug again all plugs.

  • Page 29: Technical Data

    Technical data Page 27/43 Technical data Type iSonic 4000 Auxiliary power 92-275 VAC (50 / 60 Hz), < 14 VA optional 9-36 VDC, < 4 W 0/4 – 20 mA, ≤ 800 Ohm Analog output Analog input 4-20 mA from level sensor...
  • Page 30 Technical data Page 28/43 Dimensions iSonic 4000 flow computer Sensor bracket UF_iS4000_BA_02_1811...

  • Page 31: Program Structure

    Program structure Page 29/43 Program structure Main Meter Setup Application Tank Open Channel Sensor Interval Warm Up Time Lower Range Value Upper Range Value Offset Measurements Length Unit Decimal Places Flow rate Unit L/min m³/s m³/min m³/h ft³/s ft³/min ft³/h gal/s gal/min gal/h...
  • Page 32 Program structure Page 30/43 Decimal Places Volume Unit m³ ft³ Decimal Places Equation Selection Table Exponential Eq Contract. Weir Suppress. Weir Cipoletti Weir V NotchWeir30° V NotchWeir45° V NotchWeir60° V NotchWeir90° Manning Rect. Manning Pipe Pars. Flume 1" Pars. Flume 2" Pars.
  • Page 33 Program structure Page 31/43 Radius Water Surface Slope Surface Roughness Max. Water Level SetDefaultVal. Exit Max. Water Level Upper Range Value Calculate Exit Upper Range Value Input / Outputs Analog Output Select Range 4 .. 20 mA 0 .. 20 mA 0 ..
  • Page 34 Program structure Page 32/43 Out 1 Type Normally Open Normally Close Out 1 Set Min Out 1 Set Max Out 2 Function Forward Pulses Min/Max Alarm Error Alarm Test Pump Control Out 2 Type Normally Open Normally Close Out 2 Set Min Out 1 Set Min Simulation +100.0 %...
  • Page 35 Program structure Page 33/43 2400 Bd 4800 Bd 9600 Bd 19200 Bd 38400 Bd 115200 Bd Parity Even Mark Received Packets Sent Packets Ethernet IP Address IP Mask IP Gateway MAC Address Control Protocol Dial 4 to 9 Resolution 0.0001 - 10000 Miscellaneous Power up Language...
  • Page 36 Program structure Page 34/43 Date [DDMMYY] Time [HHMMSS] EEPROM Format Exit Contrast DataLog Period 10 min 20 min 30 min 24 h Info Serial Number Version Compilat. Date Otp CRC Applicat. CRC Control User Service Admin Random Number Emergency PIN Login UF_iS4000_BA_02_1811...

  • Page 37: Flow Meter Modbus Register Table 2017-06-29, Version "2.00

    Page 35/43 ® Flow meter ModBus register table 2017-06-29, Version “2.00” Address Registers Rights Name iSonic Read 7: iSonic 0x0000 PRODUCT_CODE only Read “iSonic 4000” 0x0001 PRODUCT_NAME only Read "iSonic_A_STM32F107RC" 0x0009 FW_NAME only Read Version 0x0019 APP_VERSION only Read Date of compilation...
  • Page 38 ® Flow meter ModBus register table 2017-06-29, Version 2.00 Page 36/43 Read Dry calibration 0x0115 FLOAT MEASURE only Read Dry calibration 0x0119 MEASURE_COUNTER only 1: save configuration 2: restore configuration 6: save totalizers 7: clear totalizers 8: clear totalizers 14: current loop calibration point A 15: current loop calibration point B 16: current loop calibration complete 22: default save...
  • Page 39 ® Flow meter ModBus register table 2017-06-29, Version 2.00 Page 37/43 Write REMOTE_LOGIN Security 0x012F only 0x0202 FLOAT Service PULSE_PULSES_PER_M3 Digital Output setting 0x0204 Service PULSE_WIDTH Digital Output setting 0x0205 Service OUT_LOW OBSOLETE 0x0206 Service OUT_HIGH OBSOLETE 0x0226 Service DATETIME Date &...
  • Page 40 ® Flow meter ModBus register table 2017-06-29, Version 2.00 Page 38/43 UNITCODES_ 15 Cubic Feet Per Minute VOLUMETRICFLOW 16 Gallons Per Minute 17 Liters Per Minute 18 Imperial Gallons Per Minute 19 Cubic Meter Per Hour 22 Gallons Per Second 23 Million Gallons Per Day 24 Liters Per Second 0x0302...
  • Page 41 ® Flow meter ModBus register table 2017-06-29, Version 2.00 Page 39/43 OPENCHANNEL_EQUATION 0: Open Channel Table 3: Contracted Rectangular Weir 4: Suppressed Rectangular Weir 5: Cipoletti Weir 7: Manning Equation Rectangular Channel 8: Manning Equation Pipe 9: V Notch Weir 30° 10: V Notch Weir 45°...
  • Page 42 ® Flow meter ModBus register table 2017-06-29, Version 2.00 Page 40/43 DESIGNATION_CURRENT UTF-8 Designation of sensor 0x0320 User current DESIGNATION_ UTF-8 Designation of water level 0x0330 User WATERLEVEL 0x0340 User DESIGNATION_FLOW UTF-8 Designation of flow 0x0350 User DESIGNATION_VOLUME UTF-8 Designation of volume 0x0360 User DESIGNATION_TAG...

  • Page 43: Isonic Conversation Table

    ® Flow meter ModBus register table 2017-06-29, Version 2.00 Page 41/43 OPENCHANNEL_ Open channel calibration 0x0414 float Admin COEFFICIENT_ACTUALUNIT OPENCHANNEL_ Open channel calibration 0x0416 float Admin WIDTH_ACTUALUNIT OPENCHANNEL_ Open channel calibration 0x0418 float Admin RADIUS_ACTUALUNIT OPENCHANNEL_ Open channel calibration 0x041A float Admin WATERLEVELMAXIMUM_...

  • Page 44: Wiring The Isonic 4000 Meter To An Orion Cellular Lte Endpoint

    1 positive signal on the iSonic 4000. 3. Connect the BLACK encoder ground signal wire from the endpoint to the digital output 1 negative signal on the iSonic 4000. 4. Jumper the iSonic 4000 digital output 1 negative signal to the digital input negative signal. UF_iS4000_BA_02_1811...

  • Page 45: Return Of Goods For Repair

    Return of goods for repair Page 43/43 Return of goods for repair Please refer to our claims return form / harmlessness declaration under: http://www.badgermeter.de/en/service/return-of-goods.html UF_iS4000_BA_02_1811...
  • Page 46 UF_iS4000_BA_02_1811...
  • Page 47 Hotline Tel. +49-7025-9208-0 or -79 Fax +49-7025-9208-15 Badger Meter Europa GmbH ® Subsidiary of Badger Meter, Inc., USA Nürtinger Strasse 76 72639 Neuffen (Germany) E-mail: badger@badgermeter.de www.badgermeter.de...

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