Esse OC Installation & Commissioning Instructions

Oil fired cookers & boilers

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REPLACEMENT PARTS
1. BOILER BURNER
A. COMMON PARTS
Mounting Gasket
Oil Pump
Danfoss BFP 11R3
Flexible Oil Line
740mm –
Control Box
Landis and GYR LOA 24
Photocell
Landis & GYR QRB1
B. 0-106 BURNER
Nozzle
1.0 x 80ES
Flame Tube
BFB 01.153/002
C. 0-80 BURNER
Nozzle
0.75 x 80ES
Flame Tube
BFB 01.002/002
D. 0-60 BURNER
Nozzle
0.6 x 80ES
Flame Tube
BFB 01.104
2. COOKER BURNER
Nozzle
Danfoss 0.3 x 80ºH or Delavan
0.3 80ºA
Flame Tube
BFB 01.016/002
Oil Pump
Danfoss BFP 21 R3
Flexible Oil Line
740mm –
Control Box
Landis & GYR LOA 24
Photocell
Landis & GYR QRB 1S
3. THERMOSTATS
Boiler Thermostat
Altecnic 540095
Boiler Limit Stat
Altecnic 541510
Cooker Thermostat
Anglo Nordic 1300608
Cooker Limit Stat
Altecnic 541887
Neon Light
Control Knob Cooker
Altecnic
Control Knob Boiler
Altecnic
When ordering replacement parts, quote the cooker serial number and type.
Ouzledale Foundry Co. Limited, Long Ing, Barnoldswick, Lancashire BB18 6BN
Tel: 01282 813235 Fax: 01282 816876 Email: enquiries@esse.com Website: http://www.esse.com
T H E A U T H E N T I C O R I G I N A L
ECOFLAM PART NO
18.04.2001
02.02.0002
1
/
BSP Braided
01.02.3002
4
04.03.1013
04.03.3007
2021-258
01.01.1002
2021-256
01.01.1001
2021-254
01.01.1010
02.02.1150
01.01.1020
02.02.0202
1
/
BSP Braided
01.02.3002
4
04.03.1013
04.03.3011
ESSE PART NO
CENT 081 BO
2040-640
2040-636
CENT 082 BO
2040-645 BO
2023-384 BO
2040-200 BO
OIL FIRED COOKERS & BOILERS
09/07
INSTALLATION & COMMISSIONING INSTRUCTIONS
MODELS: OC, O-60, O-80 & O-106
THIS APPLIANCE MUST BE COMMISSIONED BY A OFTEC REGISTERED ENGINEER
THE WARRANTY CARD MUST BE RETURNED TO ENSURE GUARANTEE VALIDITY

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Summary of Contents for Esse OC

  • Page 1 When ordering replacement parts, quote the cooker serial number and type. Ouzledale Foundry Co. Limited, Long Ing, Barnoldswick, Lancashire BB18 6BN Tel: 01282 813235 Fax: 01282 816876 Email: enquiries@esse.com Website: http://www.esse.com THIS APPLIANCE MUST BE COMMISSIONED BY A OFTEC REGISTERED ENGINEER...
  • Page 2: Table Of Contents

    TOTAL FUEL CONSUMP OC (cooking only) models should be l/h* installed using the cooker burner instructions O-106 4.41 only. OC models do not have a boiler and O-80 3.62 therefore all boiler instuctions are not required and can be ignored. O-60 2.96...
  • Page 3: General Location

    General Location The following general points should be noted: 1) The fabric of the chimney must be sound and the internal surface smooth and free from obstructions. A 7mm air gap should be left either side of the black enamel top from combustable surfaces. Any air leaks and bad joints must be rectified.
  • Page 4: Door Hinge Adjustments

    Bypass COMMISSIONING A bypass should be fitted. Where the water system can allow the boiler and pump to operate on bypass only, the bypass must be placed at least 1.5m (5’3”) away from the boiler. This appliance is fitted with two oil pressure jet type burners and must be commissioned by an experienced pressure jet engineer (OFTEC) with the necessary equipment available for setting up the Inhibitor burner and checking that combustion characteristics and chimney draught comply with those detailed in...
  • Page 5 Once burner is firing check and if necessary adjust oil pressure. (see Technical Data). Removing the Control Panel - Fig.2a Carry out combustion checks by inserting probe into sampling point provided at the flue box behind the cast iron flue hood access door. (Fig. 8) The air setting is pre-set. Upper control Check the smoke number and if necessary increase the air setting progressively until a number between...
  • Page 6: O-106 Models

    COMMISSIONING THE PROGRAMMER - O-60, O-80 & O-106 Models COMMISSIONING THE PROGRAMMER - OC Model All CentaurPlus controls are fitted with battery reserve which maintains programmed times in the event of All ChannelPlus XL controls are fitted with battery reserve which maintains programmed times in the event of a mains power failure.
  • Page 7 Honeywell ‘Y’ Plan - Fig.4 Honeywell ‘S’ Plan with heating and hot water timed together - Fig.5 Honeywell ‘Y’ plan - fully pumped hot water and heating Honeywell ‘S’ plan - fully pumped hot water and heating V4073A V4043H V4043H Hot water Hot water Boiler...
  • Page 8 -28mm V4043H or equivalent Boiler Cooker Cooker Boiler or equivalent status status burner burner neon neon Model OC (COOKER ONLY) - Fig.6a Internal wiring Cooker HORSTMANN programmer H37XL External wiring Cooker Cooker stat Limit stat Mains supply (3 AMP N...
  • Page 9 Blanking Plate - Fig.7 BOILER/COOKER FAULT FINDING CHART BURNER FAILS TO START SITUATION POSSIBLE CAUSES REMEDIES Motor Runs Flame instability Check nozzles to burner head dimension Blanking plate and electrode position securing screws Incorrect head settings Burner pre-purges Check oil pressure Low oil pressure Adjust air damper Excess air...
  • Page 10: Commissioning Record

    COMMISSIONING RECORD Engineers Name Date Address Engineers Name Date Address Tel No. Fax No. OFTEC/Reg No. Tel No. Fax No. OFTEC/Reg No. Engineers Name Date SERVICE RECORD Address Engineers Name Date Address Tel No. Fax No. OFTEC/Reg No. Tel No. Fax No.

This manual is also suitable for:

O-80O-60O-106

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