Esse CAT Installation & Commissioning Instructions

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GAS FIRED COOKERS
INSTALLATION & COMMISSIONING INSTRUCTIONS
MODEL: CAT - Enabled
THIS APPLIANCE MUST BE COMMISSIONED BY A GAS SAFE REGISTERED ENGINEER
THE WARRANTY CARD MUST BE RETURNED TO ENSURE GUARANTEE VALIDITY

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Summary of Contents for Esse CAT

  • Page 1 GAS FIRED COOKERS INSTALLATION & COMMISSIONING INSTRUCTIONS MODEL: CAT - Enabled THIS APPLIANCE MUST BE COMMISSIONED BY A GAS SAFE REGISTERED ENGINEER THE WARRANTY CARD MUST BE RETURNED TO ENSURE GUARANTEE VALIDITY...
  • Page 2 1) The appliance is heavy and requires care in handling. Lifting off the pallet and positioning may be carried out using the Lifting Jack* available from ESSE dealers. There may also be sharp edges on certain components. 2) Fire cement is caustic and hands must be washed thoroughly after use.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS General Information Page 3 Maintenance and Servicing Page 8 Building in the Cooker Page 4 Fault Finding Chart Page 12 Gas Control System Page 5 Commissioning Record Page 12 Oven Control Page 5 Service Record Page 13 Commissioning Page 7 Replacement Parts...
  • Page 5: Gas Control System

    Procedure for Assembly Unpack the cooker completely and check all loose parts against the checklist provided. Inspect for any transit or other damage. For ease of movement, the three doors can be removed and stored carefully to avoid damage. Move the cooker into its final position and make gas and electrical connections as necessary.
  • Page 6 Technical Information NATURAL GAS NATURAL GAS NATURAL GAS PROPANE (G20) (G25) (G20 & G25) (G31) Category E & I Heat Input Max (Gross) 5.6kW 5.6kW 5.6kW 5.1kW Heat Input Min (Gross) 1.25kW 1.2kW 1.25kW 1.1kW Supply Pressure 20mbar 25mbar 20mbar 37mbar Burner Pressure High 18.2mbar ±...
  • Page 7: Commissioning

    Fig. 3 - Wiring Instructions for Horstmann Electronic Timer Terminal 4 is only live when the Horstmann Timer is calling for heat. COMMISSIONING With the cooker installed and connected to gas and electricity proceed as follows:- 1) Pull off the by-pass control knob. Remove control panel, using the three control assembly fixing screws (Fig.
  • Page 8: Maintenance And Servicing

    Fig. 5 - Control Assembly MAINTENANCE & SERVICING Eurosit Control Valve This is a single knob multifunctional control incorporating thermoelectric flame failure protection together with a thermostatic section using a phial type sensor. The thermostat will modulate the gas rate over its specific range and then down to the snap-off position.
  • Page 9 To Remove Parts Burner Chamber Door - simply lifts off. Controls Panel - Remove three screws (Fig. 2) Heatshield - Remove two wing nuts. Lift off the heatshield. Burner/Controls/Pipework Removal (Figs. 4, 6, & 7) Burner assembly - Remove parts as described above. Isolate gas supply. Undo union on burner supply at control.
  • Page 10 Burner Assembly Remove burner/controls/pipework as previously described. Check top surface for any dust or debris. Brush down as necessary. On completion, replace all parts. Cooker Interior (Burner Chamber) Sweep out any debris from the burner chamber, use a vacuum cleaner nozzle if necessary. At no time during servicing should the gas rate screw and the low flame screw be disturbed.
  • Page 11 Fig. 6 - Eurosit Control Connections and Rate Screws Fig. 7 - Gas Components - Schematic Arrangement Fig. 8 - Catalyser...
  • Page 12: Fault Finding Chart

    COOKER FAULT FINDING CHART SITUATION POSSIBLE CAUSES REMEDIES Isolation valve closed Open isolation valve No gas to pilot Remove and clean pilot Pilot blocked assembly or replace Piezo lead detached Connect piezo lead Spark gap incorrect Adjust spark gap No spark to pilot Piezo faulty Replace piezo Piezo lead faulty...
  • Page 13: Service Record

    SERVICE RECORD Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No.
  • Page 14 Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No.
  • Page 15 Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No. Fax No. Gas Safe Reg No. Engineer's Name Date Address Tel No.
  • Page 16: Replacement Parts

    09/16 (PP) INSTR.CK-CAT/i ESSE Engineering Limited, Ouzledale Foundry, Long Ing, Barnoldswick, Lancashire BB18 6BJ Tel: 01282 813235 Fax: 01282 816876 Email: enquiries@esse.com Website: https://esse.com On-line store: https://esseparts.com Reference 1st September 2016...

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