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DTR.SG...05
(ENG)
APLISENS
MANUFACTURE OF PRESSURE TRANSMITTERS
AND CONTROL INSTRUMENTS
USER'S MANUAL
SMART LEVEL PROBES TYPE:
SGE-25.SMART; SGE-25S.SMART,
SGE-25C.SMART, SGE-25S.SMART/TITAN
HYDROSTATIC LEVEL PROBES
SGE-25; SGE-25S; SGE-25C; SGE-16
Edition E3
WARSAW MARCH 2018
APLISENS S.A. 03-192 Warszawa, ul. Morelowa 7
tel. +48 22 814 07 77; fax +48 22 814 07 78
www.aplisens.pl, e-mail: aplisens@aplisens.pl
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Summary of Contents for Aplisens SGE-25.SMART
- Page 1 SMART LEVEL PROBES TYPE: SGE-25.SMART; SGE-25S.SMART, SGE-25C.SMART, SGE-25S.SMART/TITAN HYDROSTATIC LEVEL PROBES SGE-25; SGE-25S; SGE-25C; SGE-16 Edition E3 WARSAW MARCH 2018 APLISENS S.A. 03-192 Warszawa, ul. Morelowa 7 tel. +48 22 814 07 77; fax +48 22 814 07 78 www.aplisens.pl, e-mail: aplisens@aplisens.pl...
- Page 2 Installation of intrinsic safety versions should be performed with particular care, in accordance with the regulations and standards applicable to that type of installation. Changes to the products manufacturing documentation may forestall a paper user updating. Current User Manual is available on www.aplisens.pl...
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Page 3: Table Of Contents
1. INTRODUCTION ..........................8 2. USER MATERIALS .......................... 8 3. APPLICATIONS OF PROBES ......................8 4. IDENTIFYING MARKS. ORDERING PROCEDURE................. 8 5. TECHNICAL DATA .......................... 9 5.1. T . SGE-25.SMART, SGE-25S.SMART, SGE-25C.SMART, SGE-25S.SMART/TITAN ECHNICAL DATA ..............................9 PROBES 5.2. T SGE-25 ..................... 10... -
Page 4: Appendix Ex.03 (Sge-25.Smart, Sge-25S.smart, Sge-25C.smart)
Appendix Ex.03. (ENG) Items b), c), d) are available on www.aplisens.pl 5. Permitted input parameters of the smart level probes (based on data from the KDB 11 ATEX 140X certificate and certification documentation) Probes should be powered via the associated power supply and measurement devices provided with the relevant intrinsic-safe certificates whose parameters of their outputs to the danger zone should not exceed the permitted power supply parameters. - Page 5 DTR.SG...05 (ENG) Appendix Ex.03 (SGE–25.SMART, SGE–25S.SMART, SGE–25C.SMART) Pi for all type of power supply; see table below. Ta[ºC] Pi[W] Temperature class 0.75 T4, group I T4, group I Ta – ambient temperature (temperature of measuring medium). Input inductance and capacity: Ci = 11nF*; Li = 0.611mH *) One should take into account the capacity and inductance of the cable, which permanently connected cable are: C = 0.2nF/m and L...
- Page 6 DTR.SG...05 (ENG) Appendix Ex.03 (SGE–25.SMART, SGE–25S.SMART, SGE–25C.SMART) Fig.3. SGE–25.SMART, SGE–25S.SMART, SGE–25C.SMART probes in Ex version – connection method Devices in the measurement loop of the probe should be connected in accordance with intrinsic safety and explosion protection standards. It is not permitted to repair or otherwise interfere with the probe’s electrical circuits in any way. Damage and possible repair may be assessed only by the manufacturer or another authorized party.
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Page 7: Appendix Ex.04 (Sge-25, Sge-25S, Sge-25C)
DTR.SG...05 (ENG) APPENDIX Ex.04 (SGE–25, SGE–25S, SGE–25C) 1453 HYDROSTATIC LEVEL PROBES type: SGE–25, SGE–25S, SGE–25C Ex VERSIONS Introduction 1.1. This “Appendix Ex.04” applies only to hydrostatic level probes SGE-25, SGE-25C and SGE-25S in Ex versions, marked on the rating plate as shown in p.2.2 and denoted Ex in the Product Certificate. 1.2. - Page 8 DTR.SG...05 (ENG) Appendix Ex.04 (SGE–25, SGE–25S, SGE–25C) Pi for all type of power supply; see table Z1. Table Z1 Ta [ºC] Pi [W] Temperature class T5, T4, group I T4, group I Ta – ambient temperature (temperature of measuring medium). 6.
- Page 9 DTR.SG...05 (ENG) Appendix Ex.04 (SGE–25, SGE–25S, SGE–25C) 6.3. Protection level The probe is Ex device with protection level „ia” when the powered circuit have protection level „ia”. The probe is Ex device with protection level „ib” when the powered circuit have protection level „ib”. Fig.3.
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Page 10: Introduction
(ENG) 1. INTRODUCTION 1.1. This manual is intended for users of SGE-25.SMART, SGE-25S.SMART, SGE-25C.SMART, SGE-25S.SMART/TITAN, SGE-25, SGE-25S, SGE-25C and SGE-16 hydrostatic level probes containing the data and guidelines necessary to understand the functioning of the probes and how to operate them. -
Page 11: Technical Data
DTR.SG...05 (ENG) 5. TECHNICAL DATA 5.1. Technical data. SGE-25.SMART, SGE-25S.SMART, SGE-25C.SMART, SGE-25S.SMART/TITAN probes 5.1.1. SGE-25.SMART, SGE-25S.SMART, SGE-25C.SMART and SGE- 25S.SMART/TITAN. Measurement Ranges Basic range Overpressure limit Type of probe Minimum set range (FSO) (without hysteresis) 0 ÷ 1,5 mH SGE-25.SMART... -
Page 12: Technical Parameters Of The Sge-25
Process temperature limit -30...40ºC - standard 0...80ºC - for special versions Maximum process temperatures for Ex version see “Appendix Ex.03” for SGE-25.SMART, SGE-25S.SMART and SGE-25C.SMART. The medium must not be allowed to freeze in the immediate vicinity of the probe. -
Page 13: Technical Parameters Of The Sge-25S, Sge-25C
DTR.SG...05 (ENG) Hysteresis, repeatability 0.05% Long term stability 0.1% or 1 cm H 2 O for 1 year 0 ÷ 40ºC – standard Thermal compensation range -10 ÷ 70ºC – for special version -25 ÷ 40ºC – standard Medium temperature range 0 ÷... -
Page 14: Sge-25, Sge-16, Sge-25S, Sge-25C. Electrical Parameters
*) Insert the minimum supply voltage according to the table above. 5.6. Construction Materials: (for whole probes) Diaphragm Stainless steel 1.4404/1.4435 (316L)-for SGE-16, SGE-25S, SGE-25S.SMART Hastelloy C276 – for SGE-25, SGE-25.SMART, SGE-25C Sensing module Stainless steel 1.4404 (316L) Casing for electronic parts Steel pipe 1.4404 (316L) -
Page 15: Technical Description
6.3. Electronic circuit of the probes Electronic circuit can be produced in two versions: 6.3.1. The digital version (SGE-25.SMART and SGE-25S.SMART probes). The electronic circuit changes the signal from the sensing module into digital signal and input to a microprocessor, which controls the probe’s operation. Using data input during the production process, the processor processes the conversion curve, adjusts for thermal errors and carries out linearization. -
Page 16: Installation And Connection
If the transmission line leads to remote premises via the open air, it is recommended that a terminal box be fitted, e.g. the Aplisens type PP, in order to connect the probe’s cable to the remaining section of the transmission line. The box should have an IP65 ingress protection rating, and but should not be so airtight as to prevent the probe’s active sensing device from “breathing”... -
Page 17: Configuration And Calibration
The probes may also be calibrated, by taking readings with the input pressure controlled using a standard device. These process and zero-point adjustments are called “Calibration”. 9.4.4. Configuration and Calibration of the probe are carried out using an Aplisens KAP-03 or KAP-03Ex communicator, certain HART communicators or a PC with HART/RS232 converter and Aplisens “Raport2” software. - Page 18 (not prevented by the diodes connected between the transmission wires), additional protection is provided in the form of plasma surge arresters (see the table, column 3). Also external protective devices may be used, e.g. the UZ-2 Aplisens system, or others. Internal protection of probes: Protection between wires and earth and/or casing –...
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Page 19: Spare Parts
DTR.SG...05 (ENG) 10.3. Spare Parts The following parts of the probe can be replaced when worn or damaged: cable, seals on the packing gland. The cable may be replaced by the manufacturer only. 11. PACKING, STORAGE AND TRANSPORT 11.1. Packing, Transport The probes should be packed in such a way as to protect them from damage during transportation, in single or ... -
Page 20: Figures
Zero level level Zero level SGE-25C.SMART 60 ( probe SGE-25S.SMART probe SGE-25.SMART probe SGE-25S.SMART/Tytan probe (dimensions in brackets for teflon covering) Figure 1. SGE-25.SMART and SGE-25S.SMART probes – dimensions Figure 2. SGE-25.SMART and SGE-25S.SMART probes – connection method... -
Page 21: Sge-25, Sge-16, Sge-25C And Sge-25S Probes - Dimensions
DTR.SG...05 (ENG) Special version of probe. Cable with additional Red wire Black wire teflon covering Green wire (shield) Green wire shield (shield) Black wire Capillary 2x0,5 Teflon tube Supporting handle (Not applicable to SGE-16) 25(SGE-25) 16(SGE-16) ... -
Page 22: Sge-25, Sge-16, Sge-25C Probes In Low Voltage Versions - Dimensions
DTR.SG...05 (ENG) Figure 4. SGE-25, SGE-16, SGE-25C probes in low voltage versions – dimensions Terminal box PP Blue +24 VDC 0…10V PROBE Power supply/ output 0...10V measurement system Black Green (cable shield) Figure 4A. Connection of SGE-25, SGE-25S and SGE-25C in a three-wire system (0…10V output signal) Not applicable to Ex version (Ex version according to Appendix) -
Page 23: T Eflon Shield
DTR.SG...05 (ENG) Cord for earthing (do not using to mounting of probe) Set screw Steel band Cord for earthing Teflon tube Set screw Lifting handle (The probe suspend on a steel cable using the lifting handle.) SGE-25 series probe Figure 5. The probe in Ex-version with a cable with Teflon shield...
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