Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Aplisens SGE-25.Modbus
Summary of Contents for Aplisens SGE-25.Modbus
- Page 1 EN.IO.SGE.25.MODBUS Revision 02.A.001 DECEMBER 2022 USER’S MANUAL SMART LEVEL PROBES SGE-25.Modbus and SGE-25S.Modbus APLISENS S.A., 03-192 Warsaw, Morelowa 7 St tel. +48 22 814 07 77; fax +48 22 814 07 78 www.aplisens.com, e-mail: export@aplisens.com...
- Page 2 User’s Manual, Explosion Proof Device Manual, Modbus Manual, declarations of con- formity and copies of certificates. SGE-25.Modbus ID: 0044 0001 0001 0000 0000 0000 0001 77 https://www.aplisens.pl/ID/004400010001000000000000000177/ SGE-25.Modbus (Exi) ID: 0044 0002 0001 0000 0000 0001 0001 94 https://www.aplisens.pl/ID/004400020001000000000001000194/ SGE-25S.Modbus ID: 0045 0001 0001 0000 0000 0000 0001 74 https://www.aplisens.pl/ID/004500010001000000000000000174/...
- Page 3 Changes made to the manufacturing of products may be introduced before the paper version of the manual is updated. The up-to-date manuals are available on the manufacturer’s website: www.aplisens.com.
-
Page 4: Table Of Contents
EN.IO.SGE.25.MODBUS TABLE OF CONTENTS 1. INTRODUCTION ....................... 7 1.1. Purpose of the document ....................... 7 2. SAFETY ..........................7 3. TRANSPORT AND STORAGE ..................8 3.1. Delivery check ........................8 3.2. Transport ..........................8 3.3. Storage and use ........................8 4. - Page 5 EN.IO.SGE.25.MODBUS 8.3.3.2. Request message (Example 2) ................24 8.3.3.3. Received data based on example 2, assigned to the relevant registers....25 8.3.4. Data from registers readable using function 03 ............25 8.3.4.1. Register 1, user value, % control of the set range ..........25 8.3.4.2.
- Page 6 EN.IO.SGE.25.MODBUS 10. SCRAPPING, DISPOSAL ....................39 11. HISTORY OF REVISIONS ....................39 11.1. PCB and software versions ....................39 Appendix 1. Explosion-proof Device Manual EN.IX.SGE.25.MODBUS ......41 LIST OF DRAWINGS Figure 1 Mounting brackets for probes ....................10 Figure 2 Diaphragm cover for SGE-25S.Modbus probe ..............10 Figure 3 Connection in Modbus network ...................
-
Page 7: Introduction
EN.IO.SGE.25.MODBUS INTRODUCTION 1.1. Purpose of the document The subject of manual are smart level probes: SGE-25.Modbus and SGE-25S.Modbus hereinafter referred to as probes in the manual. The manual applies to the following versions: standard and intrin- sically safe Exi. The manual contains data, guidelines and general recommendations for the safe installation and oper- ation of the probes, as well as procedures in the event of a possible failure. -
Page 8: Transport And Storage
After receiving the delivery, please refer to the general terms and conditions of contracts available on the manufacturer website: https://aplisens.com/ogolne_warunki_umow.html. 3.2. Transport Transport of probes shall be carried out with the use of covered means of transport, in original packages with diaphragm provided with protection. -
Page 9: Identification
EN.IO.SGE.25.MODBUS IDENTIFICATION 5.1. Manufacturer address APLISENS S.A. 03-192 Warsaw Morelowa 7 St. Poland 5.2. Probe identification Depending on the version of the probe, the nameplates may differ in the amount of information and parameters. Table 1 Symbols appearing on the probe’s nameplate... -
Page 10: Installation
6.1. General recommendation The probe can be hung on the power cable, e.g. by using from the Aplisens SG cable hanger (item 1 in fig. 1). In the event of frequent removal of the probe or when there is a risk of catching on protruding elements during pulling up, it is recommended to hang the probe on a steel cord using the carrying eye (item 2 in Fig. -
Page 11: Electrical Connection
EN.IO.SGE.25.MODBUS ELECTRICAL CONNECTION 7.1. Connection, signal output All connection and installation operations shall be performed with disconnected supply volt- age and other external voltages, if used. I Failure to provide proper connection of the transmitter may result in danger. Risk of electric shock and/or ignition in potentially explosive atmospheres. Figure 3 Connection in Modbus network Revision 02.A.001/2022.12... -
Page 12: Power Supply
The electrical connection should be made according to Table. 2. It is recommended to install the PP-Modbus connection box manufactured by Aplisens S.A. to connect the probe cable with the rest of the transmission line. The PP-Modbus junction box is non-hermetic (pressure inside is equal to atmospheric pressure) due to the use of an air filter, which is required for the probe to operate correctly. -
Page 13: Equipment Bonding
Additionally, an external protective device can be used, e.g. the UZ-2 system by APLISENS or others. 7.5. -
Page 14: Details Of Rs485 "Half Duplex
Details of RS485 “half duplex” 8.1.3. To ensure the best possible efficiency in industrial environment, the probes from Aplisens S.A. are provided with RS485 transceivers with appropriately customized operating parameters. To provide compatibility and the best possible working conditions, the “Master” transceiver should conform to the specifications below. -
Page 15: Polarizing Resistors
It usually ranges from 450 to 650 Ω. If the “Master” device is in fail-safe mode and only works with Modbus transmitters from Aplisens S.A. polarizing resistors are not required. The APLISENS S.A. devices described in this document are NOT integrated with polarizing resistors. 8.1.3.6. -
Page 16: Modbus Rtu Serial Transmission Mode
EN.IO.SGE.25.MODBUS 8.2.1. Modbus RTU serial transmission mode Data in the RS485 bus are transmitted serially. As described in the Modbus RTU standard (Modbus over Serial Line Specification and Implementation Guide v1.02), the following formats can be used: − 1 start bit −... -
Page 17: Modbus Rtu Message Transfer Rules
The response time in the APLISENS S.A. transmitters described in this document should be less than 5 ms, including the most disadvantageous conditions (data load, transfer rate). -
Page 18: Error Handling
EN.IO.SGE.25.MODBUS 8.2.3.2. Error handling When messages are transferred between “Master” and “Slave” devices, two main types of errors may arise: transmission errors and “Slave” device errors. Transmission errors, causes: The message received is too short due to e.g. an excessively long interval between bytes con- •... -
Page 19: 0X2B (43) "Read Device Identification
EN.IO.SGE.25.MODBUS 0x2B (43) ”Read Device Identification” 8.3.1.2. Function used to read, in streaming mode, the basic transmitter identification data, including the man- ufacturer name, product code, software revision. Read Device Identification | 7 bytes request, 46 bytes response | Req: [ADD][FC][0x0E][0x01][0x00][CRC_H][CRC_L] Resp: according to Modbus Application Protocol Specification V1.1 8.3.2. - Page 20 EN.IO.SGE.25.MODBUS DESCRIPTION OF DATA0 … DATA3 COEFFICIENT NAME NUMBER 0x0C kilopascals 0x0D Torr torr 0x0E atmospheres mH2O4 °C meters of water at 4 °C 0xAB 0xED megapascals inH2O4 °C inches of water at 4 °C 0xEE mmH2O4 °C millimeters of water at 4 °C 0xEF 0x81 Auxiliary Coeffi-...
-
Page 21: 0X65 (101) „Write Coefficients
EN.IO.SGE.25.MODBUS DESCRIPTION OF DATA0 … DATA3 COEFFICIENT NAME NUMBER Legend: Filter Register Alarm Mode Code Transfer Function Code Primary Variable Unit Write Protection RS_mode_1 Communication settings 1 RS_mode_2 Communication settings 2 RS_mode_3 Communication settings 3 SLDC_1_H,L Bus Communication Error Counter, a 16-bit binary counter, reset after overflow or POR SLDC_2_H,L Slave Exception Error Counter, a 16-bit binary counter, reset after overflow or POR SLDC_3_H,L... -
Page 22: 0X68 (104) „Perform Action
EN.IO.SGE.25.MODBUS BIT4 - 57600 bps BIT5 - 115200 bps BIT6 - n.u. BIT7 - n.u. RS_mode_2 [RS_mode_2] BIT0 - n.u. BIT2,BIT1 - 01 - NONE, 2STOP BIT2,BIT1 - 10 - ODD, 1STOP BIT2,BIT1 - 00 - EVEN, 1STOP BIT3 - n.u. BIT4 - n.u. -
Page 23: Modbus Register Layout
EN.IO.SGE.25.MODBUS 8.3.3. Modbus register layout Bytes Address Register Purpose Notes Format (hex) (2 bytes per register) 0x0000 User specific % of the controlled set range IEEE754 4 bytes (2 registers) Pressure or level process 0x0002 Pressure of sensor 1 IEEE754 4 bytes (2 registers) variable Pressure of sensor 2... -
Page 24: Request Message With The Function 0X03 (Example 1)
EN.IO.SGE.25.MODBUS 8.3.3.1. Request message with the function 0x03 (Example 1) Master request and slave response, sensor 1 pressure read value. Request message Parameters Slave Function CRC(L) CRC(H) Starting Starting Number of Number of address address in address in registers to registers to register (H) register (L) -
Page 25: Received Data Based On Example 2, Assigned To The Relevant Registers
EN.IO.SGE.25.MODBUS 8.3.3.3. Received data based on example 2, assigned to the relevant registers. 0x0000 IEEE754 40 5F F8 DD User specific 4 bytes (2 registers) 0x0002 IEEE754 40 5F F8 DD Pressure of sensor 1 4 bytes (2 registers) 0x0004 IEEE754 00 00 00 00 Pressure of sensor 2... -
Page 26: Register 5, Pressure Of Sensor 2
EN.IO.SGE.25.MODBUS [0.5 x (Upper sensor limit – Lower sensor limit) + Upper sensor limit]. If the lower sensor limit is designated Pd and the upper sensor limit is designated Pg, then the trans- mitter’s maximum possible processing range can be described as: P= [Pd -0,5x(Pg-Pd) …... -
Page 27: Register 19, Pressure Of Sensor 2
EN.IO.SGE.25.MODBUS Caution! The measuring range for a scalable integer, including its sign, is in the range of -32767 to 32767 units. If this range is exceeded, a false value will be read. In case of pressure reading in binary format “Signed 16-bit int”, the basic unit should be selected so that 100 times the pressure value does not exceed the above range. -
Page 28: Register 25, Standby
− 1st byte – insignificant, always 0; − 2nd byte – manufacturer’s number acc. to HCF, APLISENS number: 188 dec (BC hex); − 3rd byte – device type number, number for the probes described in this document: 125 dec (7D hex);... -
Page 29: Configuration Mode
Modbus functions as described in section tions. However, to make out specific settings or calibration operations, the probe must be adjusted using the APLISENS S.A. software. (link to software): https://aplisens.pl/download/pliki_do_pobrania/Modbus%20Configurator%20Setup.exe. Modbus Configurator to the configuration mode by pressing the respective program key. For operation... - Page 30 EN.IO.SGE.25.MODBUS When searching the network, a list of Modbus devices from Aplisens S.A., connected to the network, will be displayed. If you know the network address of the device to be set up, click on the appropriate device in the scanned list. A list of registers will appear with read-out parameters from Modbus registers.
- Page 31 EN.IO.SGE.25.MODBUS Transmitter search parameters related to potential transmission settings must be configured in the opened window. When in doubt, as to the range of settings, the best solution is to tick all the options. Clicking the "Scan" button prompts the programme to start searching for a transmitter, in a sequence, starting from the Configuration mode, and then it will go through an indicated range of transmission speeds and parity in the Modbus mode.
-
Page 32: Device Identification Data
EN.IO.SGE.25.MODBUS Then, switch the transmitter from the Modbus mode to the Configuration mode. Configuration mode view 8.4.2. Device identification data Identification data frames (example). Read-only values are shaded. Read-only information fields: − Manufacturer ID - manufacturer’s code according to HCF (HART) specifications. −... -
Page 33: Reading The Transmitter's Limit Values Process Variables
EN.IO.SGE.25.MODBUS Reading the transmitter’s limit values process variables 8.4.3. Frame containing process variables and limit values (example) − Lower sensor limit A read-only value. If exceeded, accuracy of measurements using the transmitter cannot be guaranteed. However, the transmitter will continue to process measuring signals up to 50% of the basic range below this point. -
Page 34: Damping And Transfer Function
EN.IO.SGE.25.MODBUS 8.4.5. Damping and transfer function User can read or modify the measurement damping value and transfer function type. Damping value is expressed in seconds and describes the duration of a non-determined status after which the process variable will achieve 63.2% of the total value change. The process variable value will be nearly fully changed with an accuracy of below 1% after ca 5 time constants. -
Page 35: Write Lock
EN.IO.SGE.25.MODBUS 8.4.8. Write lock You can set a lock that prevents from modification of the transmitter parameters and change the security code to remove the lock. The lock code has a format of 8 hexadecimal characters, i.e. in the range 0...9, A-F, the default value is 00000000. -
Page 36: Calibrating The Analogue Output
EN.IO.SGE.25.MODBUS 8.4.10.2. Calibrating the analogue output Select the "Device → DAC calibration" option in the top bar to access the analogue output calibration tab. With the calibration wizard, you can perform a two-point calibration of the low (4 mA) or high (20 mA) current. -
Page 37: Alarm Signal Levels
EN.IO.SGE.25.MODBUS Table 4 Set range and measurement limits Set range and measurement limits Item Abbr. Meaning "Lower Range Value" – the value of the set range expressed in physical units corresponding to the current of 4,000 mA, i.e. 0% of the output setpoint. The set range cannot exceed the set range limits. The mini- mum width of the set range |(URV-LRV)| is limited to 10% of the base range (URL-LRL). -
Page 38: Maintenance
EN.IO.SGE.25.MODBUS MAINTENANCE 9.1. Periodic inspections Periodic inspections should be carried out in accordance with the standards applicable to the user. Check the processing characteristics by following the steps appropriate to the calibration and configuration procedure described in the EN.IM.PCE.PRE.SGE.MODBUS document available on the manufacturer's website. -
Page 39: Scrapping, Disposal
EN.IO.SGE.25.MODBUS 10. SCRAPPING, DISPOSAL Worn or damaged devices shall be scrapped in accordance with WEEE Directive (2012/19/EU) on waste electrical and electronic equipment or returned to the manufacturer. 11. HISTORY OF REVISIONS Revision Document revision Description of changes D1/2018.12 The electrical parameters in point 2.3 of Part 1 have been completed. D2/2019.05 The content of the comment in point 1 of Part 1 has been changed. - Page 40 EN.IO.SGE.25.MODBUS The set range is defined in the Configuration mode: The set range may be equal to or lower than the basic range. It is defined mostly to configure a trans- mitter to operate in the 4-20 mA current loop mode. In this mode, the start of the set range corresponds to the current of 4mA and the control percentage of 0%, whereas the end of the set range corresponds to the current of 20mA and the control percentage of 100%.
-
Page 41: Appendix 1. Explosion-Proof Device Manual En.ix.sge.25.Modbus
INTRINSICALLY SAFE acc. to ATEX 1. Introduction Explosion-proof Device Manual EN.IX.SGE.25.MODBUS only applies to probes SGE-25.Modbus, SGE–25S.Modbus, SGE–25C.Modbus in intrinsically safe version acc. to ATEX marked as in point 2 and the Ex information in the Product Certificate. During installation and use of Ex probes it is necessary „Explosion-proof... - Page 42 EN.IO.SGE.25.MODBUS EN.IX.SGE.25.MODBUS Table Z1. Temperature class dependence on ambient temperature Ta and total amount of input power Pi. Pi [W] Pi [W] Pi [W] Total input power of Total input power of Total input power of Class Class Class 485 power and 485 power and 485 power and [ºC]...
- Page 43 EN.IO.SGE.25.MODBUS EN.IX.SGE.25.MODBUS Fig. I.2 5. Special conditions for safe use 1. The probes do not meet the insulation test (500 V rms) required by EN 60079 11:2012. This must be taken into account during installation of the device. 2. For the ambient temperature range – see Table Z1 as well as the information on the probe's rating plate.
Need help?
Do you have a question about the SGE-25.Modbus and is the answer not in the manual?
Questions and answers