Related Manuals for SCHUNK PZV
Summary of Contents for SCHUNK PZV
- Page 1 Translation of the original manual Assembly and Operating Manual 4-finger-centric-gripper...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re- served. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and re- quires our written approval.
-
Page 3: Table Of Contents
2.14 Notes on particular risks.................. 15 Technical Data ...................... 17 Design and description.................... 18 Design ......................... 18 Description ...................... 18 Assembly ........................ 19 Installing and connecting.................. 19 Connections...................... 20 5.2.1 Mechanical connection................ 20 06.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 4 7.4.1 Disassemble product ................ 41 7.4.2 Assembling the product................ 42 7.4.3 Screw tightening torques................ 42 Assembly drawing.................... 43 Translation of original declaration of incorporation .......... 44 Annex to Declaration of Incorporation .............. 45 06.00 | PZV | Assembly and Operating Manual | en | 389384...
-
Page 5: General
Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 1.1.2 Definition of Terms The term "product" replaces the product name on the title page in this manual. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 6: Applicable Documents
• Observe the specified maintenance and lubrication intervals • Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 7: Scope Of Delivery
Seal kit for ID number PZV 64 0303450 PZV 100 0303452 PZV 125 0303453 PZV 160 0303454 PZV 200 0303455 Contents of the sealing kit, Assembly drawing 43]. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 8: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and dam- age the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 9: Gripper Fingers
Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. See also Technical Data 17]. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 10: Personnel Qualification
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 11: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environ- mental protection regulations regarding the product's applica- tion field. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 12: Transport
The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and en- vironmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 13: Fundamental Dangers
• Stand clear of suspended loads and do not step into their swiv- eling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 14: Protection During Commissioning And Operation
Before starting up the machine or auto- mated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 15: Protection Against Electric Shock
Before starting any work on the product: Switch off the power • supply and secure against restarting. Ensure that no residual energy remains in the system. • 06.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 16 Do not reach into the open mechanism or the movement area • of the product. WARNING Risk of injury from sharp edges and corners! Sharp edges and corners can cause cuts. Use suitable protective equipment. • 06.00 | PZV | Assembly and Operating Manual | en | 389384...
-
Page 17: Technical Data
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 18: Design And Description
4.1 Design 4-finger-centric-gripper Housing Base jaw Compressed air main connection 4.2 Description The centric gripper PZV is suitable for applications in which two or three fingers are insufficient. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 19: Assembly
OR: Connect compressed air lines to the main air connec- Ø tions "A" and "B". Screw in air connections (plug connections). ✓ OR: Screw on throttle valve in order to be able to perform sufficient throttling and/or dampening. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 20: Connections
Evenness of the product is mounted. mounting surface Requirements for evenness of the mounting surface (Dimensions in mm) Edge length Permissible unevenness < 100 < 0.02 > 100 < 0.05 06.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 21 Affixing the gripper fingers Mounting screw (2x) Max. depth of engagement from locating surface [mm] Centering sleeve * [mm] Ø5 Ø8 Ø10 Ø10 Ø14 *) Contained in accessory pack. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 22 Mounting the pressure piece is described in the insert "Installation instructions - pressure piece", which is included in the pressure piece's scope of delivery. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
-
Page 23: Pneumatic Connection
Hose-free direct connection Product O-ring Attachment Thread diameter of the air connections Item Connection 100, 125, Main connections G1/8" G1/4" (Hose connection) Hose-free direct connection Air purge connection 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 24: Mounting The Sensor
Reed switch RMS 80 Flexible position sensor FPS-F5 mit FPS-S M8 Analog position sensor APS-M1 Analog position sensor APS-Z80 Radio system RSS R1/T2 mit Reed switch RMS 80 Force-measuring jaw FMS 06.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 25 • Parallel switching of several sensor outputs of the same type (npn, pnp) is permissible, but does not increase the permissible load current. • Note that the leakage current of the individual sensors (ca. 2 mA) is cumulative. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 26 Push the proximity switch 2 up to the stop in the bracket (17) Ø and fasten by tightening the screw (17a). Clamp the part to be gripped. Ø 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 27 Test the function by closing the gripper and then opening it Ø again. For the version with dust cover, close the thread in the lateral Ø covers with the set-screws provided for this purpose. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 28 If the threaded pin is tightened with an incorrect tightening torque, the product may be damaged. Observe a maximum tightening torque of 10 Ncm for the set- • screws. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 29 The RMS sensors have a larger hysteresis than the MMS sensors. This means that short gripper strokes may not be able to be mon- itored with the RMS sensors. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 30 By tightening the set screw (3), fix the magnetic switch 1 (1) in Ø this position in the groove (4). Test the function by closing the gripper and then opening it Ø again. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 31 By tightening the set screw (3), fix the magnetic switch 1 (1) in Ø this position in the groove (4). Test the function by closing the gripper and then opening it Ø again. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 32 The V2-M8-4-2XM8-3 distributor is used to convert the 4-pin con- nector plug of the MMS-P 22-S-M8-PNP sensor to two standard M8 plugs with 3 pins each. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 33 (bottom edge of gripper up to double arrow on sensor) and then clamp with the mount- ing screw. Size Size 16.9 25.8 32.5 41.4 20.3 29.2 34.7 43.6 22.1 31.0 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 34 LED 1 (3) should go out as soon as switching point 1 is left. ✓ Briefly press the "Teach" button (4). Ø LED 2 (5) lights up. ✓ The switching points are set. ✔ 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 35 Release the "Teach" button. Ø Move the gripper to the "switch-off point for switching point 1" Ø position. Briefly press the "Teach" button (4). LED 1 (3) flashes twice. Ø 06.00 | PZV | Assembly and Operating Manual | en | 389384...
-
Page 36: Flexible Position Sensor Fps
This mounting kit is avail- able from SCHUNK for the models below (see catalog): • PZV 100 • PZV 125 • PZV 160 • PZV 200 06.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 37 (1) as far as will go and clamp the sensor into this this position by tightening the screw (18). The adjustment of the sensor is described in the operating ✔ manual for the sensor. 06.00 | PZV | Assembly and Operating Manual | en | 389384...
-
Page 38: Troubleshooting
One-way flow control valve is missing or ad- Install and adjust one-way flow control justet incorrectly. valve. Loading too large. Check permissible weight and length of the gripper fingers. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 39: Gripping Force Is Dropping
Loading too large. Check permissible weight and length of the gripper fingers. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 40: Maintenance
The seals are in the enclosed sealing kit. Seal kit 7]. Treat all grease areas with lubricant, Lubricants/Lubrication points (basic lub- rication) 41]. Oil or grease bare outside steel parts. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 41: Lubricants/Lubrication Points (Basic Lubrication)
(60) from the housing (1). Push the piston (3) upwards out of the housing (1). Ø Pull the base jaws (2) out of the housing (1). Ø 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 42: Assembling The Product
PZV 160 PZV 200 Item 40 10 Nm 20 Nm 49 Nm 60 Nm 140 Nm Item 41 0.8 Nm 1.3 Nm 2.1 Nm 10 Nm 24 Nm 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 43: Assembly Drawing
Size 64 und 100 ab Size 125 ab Size 160 Air purge connection Positions are adapted to each other and can not be replaced by the customer. 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 44: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, September 2018 p.p. Ralf Winkler, Manager for development of grip- ping system components 06.00 | PZV | Assembly and Operating Manual | en | 389384... -
Page 45: Annex To Declaration Of Incorporation
1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 06.00 | PZV | Assembly and Operating Manual | en | 389384... - Page 46 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 47 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 06.00 | PZV | Assembly and Operating Manual | en | 389384...
- Page 48 06.00 | PZV | Assembly and Operating Manual | en | 389384...