Related Manuals for SCHUNK PZB-plus
Summary of Contents for SCHUNK PZB-plus
- Page 1 Assembly- and Operating Manual PZB-plus 3-Finger-Centric Gripper Translation of the original manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389366 Version: 14.00 | 08/07/2024 | en...
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Page 3: Table Of Contents
4 Design and description ................17 4.1 Design ....................17 4.2 Description ..................17 5 Assembly.................... 18 5.1 Installing and connecting ..............18 5.2 Connections ..................20 5.2.1 Mechanical connection..............20 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 4 8 Translation of the original declaration of incorporation ......... 52 9 UKCA declaration of incorporation ............53 10 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................54 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 6: Symbol Definition
If the product is used as intended, the warranty is valid for 36 months from the ex-works delivery date under the following conditions: Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 7: Scope Of Delivery
1.4.1 Sealing kit contents of the sealing kit, } 7.7 [/ 51]. Size ID number 5518602 5518603 5518604 5518605 5518606 5518607 5523391 5523392 5522623 Tab.: ID. No. spare part kit "Seal kit" 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 8: Basic Safety Notes
Use only original spare parts or spares authorized by SCHUNK. 2.4 Gripper fingers Requirements of gripper fingers Accumulated energy can make the product unsafe and risk the danger of serious injuries and considerable material damage. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 9: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 10: Personal Protective Equipment
Eliminate any malfunction immediately. Observe the care and maintenance instructions. Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 11: Transport
If the energy supply is connected, do not move any parts by hand. Do not reach into the open mechanism or movement area of the product during operation. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 12: Protection During Handling And Assembly
Limit/ prevent accidental access for people in this area due through technical safety measures. The protective cover and protective 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 13: Protection Against Electric Shock
The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 14: Notes On Particular Risks
Before starting any work on the product: Switch off the power supply and secure against restarting. Make sure, that no residual energy remains in the system. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 15 Secure the end positions of the product with SCHUNK SDV-P pressure maintenance valves. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 16: Technical Data
SCHUNK also offers customized solutions for special applications in dirty ambient conditions. More technical data is included in the catalog data sheet. Whichever is the latest version. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 17: Design And Description
4.1 Design Case Base jaw Main compressed air connection 4.2 Description Universal 3-finger centric gripper with high gripping force and high maximum moments per finger, plus center bore. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 18: Assembly
ð When mounting from the rear: use cylindrical pins for fixing the product in place. ð If necessary, use appropriate connection elements (adapter plates). ð Observe requirements for adapter plate, } 5.2.1 [/ 20]. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 19 If necesssary, mount the pressure piece for spring-supported positioning of the work piece against a stop, [/ 22]. } 5.2.1.1 Connect the sensor, see assembly and operating manual of the sensor. Mount the sensor, } 5.3 [/ 25]. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 20: Connections
The product can be assembled from two sides. Connections at the housing and on the base jaws Assembly options Connection on side A Size ① Screw (3x) ③ Centering pin** Ø [mm] 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 21 200 AS M12/60 200 IS M12/60 240 AS 240 IS 300 O.D. 300 I.D. * Max. depth of engagement from locating surface [mm] ** Contained in accessory pack. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
- Page 22 Mounting the pressure piece is described in the insert "Installation instructions - pressure piece", which is included in the pressure piece's scope of delivery. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 23: Pneumatic Connection
Air purge connection Hose-free direct connection (a = open, b = close) Hose-free direct connection Product O-ring Attachment Size Main air Hose-free direct Air purge connections connection connection 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 24 Assembly Size Main air Hose-free direct Air purge connections connection connection G1/8" G1/8" G1/8" G1/8" G1/4" G1/4" Tab.: Thread diameter of the air connections 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 25: Mounting The Sensor
PZB-plus 64-1 / PZB-plus 64-2 PZB-plus 80-1-AS / PZB-plus 80-2-AS /PZB-plus 80-1-IS / PZB-plus 80-2-IS 5.3.2 Switch-off hysteresis for magnetic switches Sensors MMS 22, MMS 22-PI1, MMS 22-PI2 and MMS-P 22 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 26: Turn Control Cam
Undo the screw (2). Remove control cam (1) from the product, turn and re-insert it into the product. Turn the screw (3) to push the position of the control cam (1). 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 27: Setting Dimensions
53.6 100 IS 52.6 34.5 125 AS 60.9 125 IS 60.9 40.1 160 AS 67.4 160 IS 67.6 42.6 200 AS 79.9 200 IS 78.6 Tab.: Setting dimensions 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 28: Mounting Mms 22 Magnetic Switch
(3), until the sensor 2 (1) switches. Secure the sensor 2 (1) using the set-screw (4). Tightening torque: 10 Ncm Bring product into the "Gripper closed" or "Part gripped" position and test the function. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 29: Mounting Mms 22-Pi1 Programmable Magnetic Switch
Secure the sensor 1 (1) using the set-screw (3). Tightening torque: 10 Ncm Hold teaching tool to the sensor 1 (1) to confirm the position. ð The sensor 1 (1) has been taught in. Repeat steps for sensor 2. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 30: Mounting Programmable Mms 22-Pi2 Magnetic Switch
OR: Slide the sensor (1) into the groove (2) until the sensor (1) stops at the T-nut (3). Secure the sensor (1) using the set-screw (4). Tightening torque: 10 Ncm Adjust sensor (1), see sensor assembly and operating manual. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 31: Mounting Programmable Mms-P 22 Magnetic Switch
OR: Slide the sensor (1) into the groove (2) until the sensor (1) stops at the T-nut (3). Secure the sensor (1) using the set-screw (4). Tightening torque: 10 Ncm Adjust sensor (1), see sensor assembly and operating manual. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 32: Mounting Programmable Magnetic Switch Mms-Iol
Adjust sensor (1), see sensor assembly and operating manual. Size l1* [mm] Size l1* [mm] 27.0 36.0 80 IS 47.0 125 IS 62.5 80 AS 47.5 125 AS 64.0 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 33 SCHUNK. Size Stroke 1 100 % 15 % 160-1 13 mm 1.95 mm 160-1 IS 13 mm 1.95 mm Signal Real Signal Optimal Stroke [mm] 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 34: Mounting The Reed Switch Rms 80
ð Switching point is set. Bring product into the "Gripper open" or "Part gripped" position and test the function. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 35 NOTE If the switching position cannot be queried, it may be that the alignment of the control cam has to be changed, [/ 26]. } 5.3.3 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 36: Mounting Inductive Proximity Switch In 80
ð Switching point is set. Bring product into the "Gripper open" or "Part gripped" position and test the function. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 37 NOTE If the switching position cannot be queried, it may be that the alignment of the control cam has to be changed, [/ 26]. } 5.3.3 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 38: Mounting Flexible Position Sensor Fps
Slide the sensor (1) to the stop into the bracket (2). Tighten the screw (3) on the bracket (2). Tightening torque: 0.2 Nm Adjust sensor (1), see assembly and operating manual of the sensor. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 39: Mounting The Analog Position Sensor Aps-M1
Turn the screw (5) to push the position of the control cam (6). Tighten screw (4) and in doing so press the control cam (6) in the direction of the gripper finger. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 40 Slide the sensor (1) to the stop into the bracket (2). Tighten the screw (3) on the bracket (2). Tightening torque: 0.2 Nm Adjust sensor (1), see assembly and operating manual of the sensor. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 41: Mounting The Analog Position Sensor Aps-Z80
SCHUNK. Actual signal Optimum signal Stroke [mm] Analog signal on O.D. gripping Actual signal Optimum signal Stroke [mm] Analog signal on I.D. gripping 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 42 Slide the sensor (1) to the stop into the bracket (2). Tighten the screw (3) on the bracket (2). Tightening torque: 0.2 Nm Adjust sensor (1), see the Sensor Assembly and Operating Manual. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 43: Mounting The Radio System Rss-R1/T2
[/ 34]. } 5.3.10 Adjust the sensor, see the assembly and operating manual for the sensor. Connect the radio system, see the assembly and operating manual for the radio system. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 44: Troubleshooting
Corrective action Compressed air can escape. Check seals, if necessary, disassemble the product and replace seals. Too much grease in the mechanical Clean and lubricate product. movement space. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 45: Product Does Not Achieve The Opening And Closing Times
6.6 Programmable magnetic switches not switching as desired Possible cause Corrective action Incorrect position of sensor Check adjustment dimensions, [/ 27]. } 5.3.4 Magnetic field too weak Check function of sensor in both grooves. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 46: Maintenance
Clean all parts thoroughly, check for damage and wear, if necessary replace seals and wearing parts, } 7.7 [/ 51] Oil or grease external steel parts. Tab.: Maintenance- and lubrication interval 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 47: Lubricants/Lubrication Points
Observe information in the safety data sheet from the lubricant manufacturer. The guides in the housing can be re-lubricated as needed. Remove the set-screw of the air purge connection and replace it with a lubrication nipple. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 48: Disassembly And Assembly
(9) in the vise such that it is still possible to remove the 4 screws (46). Unscrew the screws (46). Carefully open the bench vise and remove the cover (9). 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 49: Dismantling (Variant With Gripping Force Maintenance "I.d. Gripping")
Mark the installation position between the cylinder piston (10) and the housing (50). Unscrew lock nut (13) and remove cylinder piston (6) from the housing. Push the pistons (3/8) upwards out of the housing (50). 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 50: Notes For Assembly
7.7 Assembly drawing The following figure is an example image. It serves for illustration and assignment of the spare parts. Variations are possible depending on size and variant. 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... - Page 51 Baugröße 50 - 80 in sizes 80 - 300 not relevant for size 50 - 64 Positions are adapted to each other and can not be replaced by the customer. **** 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
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Page 52: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, July 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 53: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, July 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366... -
Page 54: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 55 14.00 | PZB-plus | Assembly- and Operating Manual | en | 389366...
- Page 56 SCHUNK SE & Co. KG Spanntechnik | Greiftechnik | Automatisierungstechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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