Related Manuals for Woodward ELA 150
Summary of Contents for Woodward ELA 150
- Page 1 Released Product Manual 35183 (Revision -, 5/2022) Original Instructions Electric Linear Actuator (ELA) ELA 150 Base Mount Installation and Operation Manual...
- Page 2 Modbus (Schneider Automation Inc.) Pentium (Intel Corporation) Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly undertaken.
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Page 3: Table Of Contents
Product Service Options ..........................32 Returning Equipment for Repair ......................... 33 Replacement Parts ............................34 Engineering Services ..........................34 Contacting Woodward’s Support Organization ................... 34 Technical Assistance ..........................35 9. L ..............36 HAPTER TORAGE EQUIREMENTS ........................ - Page 4 Figure 3-3. Motor Lift Example ........................12 Figure 3-4. Unapproved Lifting Example ....................12 Figure 3-5a. ELA 150 Base Mount Dimensions ..................13 Figure 3-5b. ELA 150 Base Mount Dimensions ..................14 Figure 3-5c. ELA 150 Base Mount Dimensions ..................15 ...
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Page 5: Warnings And Notices
Be prepared to make an emergency shutdown when starting the engine, turbine, or other type of prime mover, to protect against runaway or overspeed with possible personal injury, loss of life, or property damage. Start-up Woodward... -
Page 6: Electrostatic Discharge Awareness
Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices. To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715 , Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules. -
Page 7: Regulatory Compliance
CE Marking: RoHS Directive: Restriction of Hazardous Substances 2011/65/EU: Woodward Turbomachinery Systems products are intended exclusively for sale and use only as a part of Large-Scale Fixed Installations per the meaning of Art.2.4(e) of directive 2011/65/EU. This fulfills the requirements stated in Art.2.4(c) and as such the product is excluded from the scope of... - Page 8 Zone 2, Category 3 wiring methods as applicable, and in accordance with the authority having jurisdiction. Use supply wires suitable for at least 10°C above surrounding ambient. Note: Cables supplied through Woodward meet this requirement. To assure IP55 ingress protection, attach mating connectors to the actuator’s receptacles Compliance with the Machinery Directive 2006/42/EC noise measurement and mitigation requirements is the responsibility of the manufacturer of the machinery into which this product is incorporated.
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Page 9: Chapter 1. General Information
Dual motor resolvers for motor commutation and primary position feedback An LVDT for independent shaft positioning verification The Woodward ELA design offers the following benefits to the purchaser in comparison to other electric actuators: The actuator and model-based controller provide the accuracy, bandwidth and slew times required for precise control of the guide vanes. -
Page 10: Chapter 2. Specifications
If this is expected in the application, please contact Woodward for additional information. Information provided for breaker and wire sizing. Input current required when performing a full 100% step at the continuous application force. -
Page 11: Dvp Specifications
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount DVP Specifications The ELA requires the DVP10000. Refer to DVP 5000/10000/12000 manual 26773 for specifications and additional information on the operation and configuration of the DVP 10000. Woodward... -
Page 12: Chapter 3. Installation Requirements
Unpacking Use care when unpacking the ELA. Abuse can damage seals, installation surfaces, and factory adjustments. Notify the shipper and Woodward if damage is found. Check for and remove all manuals and other items before discarding the shipping crate. Woodward... -
Page 13: Figure 3-1. Vertical Lift Example
2. Lift the ELA Figure 3-1. Vertical Lift Example Inverted Lift An inverted lift is accomplished by following the steps below: 1. Install one lifting strap or cable through clevis 2. Lift the ELA Figure 3-2. Inverted Lift Example Woodward... -
Page 14: Figure 3-3. Motor Lift Example
Figure 3-3. Motor Lift Example Un-Approved Lift Do not place any force or lift by the LVDT Housing, LVDT Rod, LVDT Cover, or LVDT Clamp Arm. Damage will occur if lifted at these locations. Figure 3-4. Unapproved Lifting Example Woodward... -
Page 15: Figure 3-5A. Ela 150 Base Mount Dimensions
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Instalation Drawing Figure 3-5a. ELA 150 Base Mount Dimensions Woodward... -
Page 16: Figure 3-5B. Ela 150 Base Mount Dimensions
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Figure 3-5b. ELA 150 Base Mount Dimensions Woodward... -
Page 17: Figure 3-5C. Ela 150 Base Mount Dimensions
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Figure 3-5c. ELA 150 Base Mount Dimensions Woodward... -
Page 18: Figure 3-6. Position And Adjust Turnbuckle
1. Lockwire the nuts in place through the provided holes. See figure below. Note: The lower jam nut is a left-hand thread, and the upper jam nut is a right-hand thread. Ensure lockwire is done in the correct direction to prevent loosening. Woodward... -
Page 19: Figure 3-8. Lockwire Nuts
The 0% electrical position is set 1 motor turn away from the hard stop position (where the hard stop position is measured at 2.5 ft-lbs). Replace the manual drive access plug when you are finished. Figure 3-9. Manual Drive Access Plug Location Woodward... -
Page 20: Electrical Installation Requirements
See DVP 5000/10000/12000 manual 26773. Cables Prefabricated cables from Woodward can be used, or the customer can manufacture cables to the same standards. The figures below show the cable requirements and Woodward part numbers. Contact Woodward for other cable configuration availability (connectors on both ends, either straight or 90-degree backshell options). - Page 21 Wiring Connect all wires and protective earth grounds as shown in the wiring diagram (Figure 3-15). The DVP10000 is shipped with mating connectors for all input and output connections. Contact Woodward for availability of DVP10000 with keyed circular connectors. The ELA must be suitably grounded through both the motor power connector to the DVP10000 chassis and the external grounding terminal before power is supplied to the unit.
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Page 22: Figure 3-11. Motor Power Cable
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Figure 3-11. Motor Power Cable Woodward... -
Page 23: Figure 3-12. Motor Power Cable
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Figure 3-12. Motor Power Cable Woodward... -
Page 24: Figure 3-13. Dvp Integrated Signal Cable
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Figure 3-13. DVP Integrated Signal Cable Woodward... -
Page 25: Figure 3-14. Dvp Integrated Signal Cable
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Figure 3-14. DVP Integrated Signal Cable Woodward... -
Page 26: Figure 3-15. Control Wiring Diagram
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Figure 3-15. Control Wiring Diagram Woodward... -
Page 27: Installation And Commissioning Checks
Verify independent shutdown function and annunciation. Recommended demand is 0% at shutdown. Verify low demand signal noise. Verify voltage at DVP within limits during full actuator step. Verify shutdown from safety system including overspeed. Document and archive DVP configuration settings. Woodward... -
Page 28: Pc Service Tool Operation
Service Tool, refer to the Service Tool manual 26912. An unsafe condition could occur with improper use of these software tools. Only qualified personnel should use these tools to modify or monitor the DVP or ELA functions. Improper Use of Software Woodward... -
Page 29: Chapter 5. Set-Up And Operation
Set-up and Operation Setting up the DVP and ELA To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules. -
Page 30: Pre-Start And Operational Checks
1. Verify operating temperatures, actuator and DVP 2. Verify maintenance schedule for greasing actuators Turbine Control Integration 1. Verify transient performance 2. Verify low demand signal noise and DVP input filter setting 3. Verify actuator schedule and emissions compliance Woodward... -
Page 31: Chapter 6. Diagnostics
2, or Zone 2. Follow all local plant and safety instructions/precautions before proceeding with Troubleshooting the DVP Control. Electrical Shock Hazard For a complete listing of DVP diagnostics, see the DVP5000/DVP10000/DVP12000 manual 26773. For additional information, refer to Service Tool manual 26912. Woodward... -
Page 32: Chapter 7. Maintenance And Hardware Replacement
Temperature ratings are included in the specification section of this manual. To facilitate field replacement of items, keep spare parts on-site. See the outline drawings for the locations of items. Contact Woodward for a complete list of field-replaceable parts and additional instructions for their replacement. Woodward... - Page 33 Use of any other grease will reduce performance and reliability. Lubrication kits are available from Woodward. ELA Re-greasing Procedures For detailed instructions to lubricate the ELA 80 and ELA 150 see re-greasing procedure for ELA Actuator manual 35023. Woodward...
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Page 34: Chapter 8. Product Support And Service Options
An Authorized Independent Service Facility (AISF) provides authorized service that includes repairs, repair parts, and warranty service on Woodward's behalf. Service (not new unit sales) is an AISF's primary mission. A Recognized Turbine Retrofitter (RTR) is an independent company that does both steam and gas turbine control retrofits and upgrades globally, and can provide the full line of Woodward systems and components for the retrofits and overhauls, long term service contracts, emergency repairs, etc. -
Page 35: Returning Equipment For Repair
Flat Rate Repair: Flat Rate Repair is available for many standard products in the field. This program offers you repair service for your products with the advantage of knowing in advance what the cost will be. All repair work carries the standard Woodward service warranty (Woodward Product and Service Warranty 5-01-1205) on replaced parts and labor. -
Page 36: Replacement Parts
The unit serial number, which is also on the nameplate Engineering Services Woodward offers various Engineering Services for our products. For these services, you can contact us by telephone, by email, or through the Woodward website. Technical Support ... -
Page 37: Technical Assistance
Electric Linear Actuator (ELA) 150 Base Mount Technical Assistance If you need to contact technical assistance, you will need to provide the following information. Please write it down here before contacting the Engine OEM, the Packager, a Woodward Business Partner, or the Woodward factory: General... -
Page 38: Chapter 9. Long-Term Storage Requirements
Units that will not be put into service within twelve months should be packaged for long-term storage as described in Woodward manual 25075, Commercial Preservation Packaging for Storage of Mechanical- Hydraulic Controls. Woodward recommends performing the roller screw and bearing lubrication procedures (see Chapter 7) once the units are ready to be installed for optimum performance. Woodward... -
Page 39: Revision History
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Revision History New Manual— Woodward... -
Page 40: Declarations
Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Declarations Woodward... - Page 41 Released Manual 35183 Electric Linear Actuator (ELA) 150 Base Mount Woodward...
- Page 42 Email and Website—www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address / phone / fax / email information for all locations is available on our website.