L-band 1:1 redundancy switch accessory product for use only with comtech ef data cdm-625/a, cdm-840, cdm-750, cdm-760, cdm-570l, cdm-700, cdm-710, cdm-710g, cdm-600l (clm-9600l), and sdm-300l3 modems (148 pages)
L-band 1:1 redundancy switch, accessory product for use only with comtech ef data cdm-625a, cdm-625, h64/h32/h16/h8 heights remote gateways, cdm-850, cdm-840, cdm-760, cdm-750, cdm-570al, cdm-570l, cdm-710gl, cdm-710, cdm-700, cdm-600l clm-9600l, and sdm- (176 pages)
1:1 redundancy switch, accessory product for use only with comtech ef data cdm-qx/qxl and slm-5650/5650a modems (modem firmware and hardware requirements apply) (194 pages)
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1:1 Redundancy Switch Installation and Operation Manual Accessory Product for use only with Comtech EF Data CDM-600 Modems (Requires Modem Firmware Version 1.1.0 or Higher) IMPORTANT NOTE: The information contained in this document supersedes all previously published information regarding this product. Product specifications are subject to change without prior notice.
TABLE OF CONTENTS TABLE OF CONTENTS ......................III TABLES ............................VI FIGURES ............................ VI PREFACE ..........................VII About this Manual ............................ vii Reporting Comments or Suggestions Concerning this Manual .............. vii Related Documents ........................... vii Conventions and References ........................viii Warnings, Cautions, and Notes ......................
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Dimensional Envelope ....................... 1–7 CHAPTER 2. INSTALLATION .................... 2–1 2.1 Unpacking and Inspecting the Shipment ................. 2–1 2.2 Rack-Mounting the CRS-150 ....................2–2 CHAPTER 3. CONNECTOR PINOUTS ................3–1 3.1 Connector Overview ........................3–1 3.2 Front Panel Connectors ......................3–3 ...
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Forced Switchover via the CDM-600 Front Panel ............5–3 5.2.2.2 Forced Switchover via Remote Bus ................5–3 5.2.3 Replacement of Standby Unit ....................5–3 5.3 CRS-150 Switch DIP Settings ....................5–4 APPENDIX A. CABLE DRAWINGS ..................A-1 A.1 Introduction ..........................A-1 ...
PREFACE About this Manual This manual provides installation and operation information for the Comtech EF Data CRS-150 1:1 Redundancy Switch, used for 1:1 Redundancy operations with the CDM-600 Satellite Modem. This is a technical document intended for the persons responsible for the operation and maintenance of the CRS-150 and CDM-600.
CRS-150 1:1 Redundancy Switch Revision 2 Preface MN/CRS150.IOM Conventions and References Warnings, Cautions, and Notes A WARNING gives information about a possible hazard that MAY CAUSE DEATH or SERIOUS INJURY. A CAUTION gives information about a possible hazard that MAY CAUSE INJURY or PROPERTY DAMAGE.
This equipment meets the Electromagnetic Compatibility: Generic Immunity standard as defined in EN50082-1:1998. In order that the CRS-150 continues to comply with these standards, observe the following instructions: • Connections to the transmit and receive IF ports (BNC female connectors) should be made using a good quality coaxial cable;...
Modems. These modems supply DC operating current (electronically fused and protected) and control signals for the correct functioning of this unit. Connection to other manufacturers’ equipment could result in damage to the unit. The CRS-150 is not compatible with other Comtech EF Data modems not listed in this manual.
In accordance with the Telecommunications Terminal Equipment Directive 91/263/EEC, this equipment should not be directly connected to the Public Telecommunications Network. Environmental The CRS-150 must not be operated in an environment where the unit is exposed to extremes of ° °...
MN/CRS150.IOM The warranty does not cover replacement or repair necessitated by loss or damage from any cause beyond the control of Comtech EF Data Corporation, such as lightning or other natural and weather related events or wartime environments. The warranty does not cover any labor involved in the removal and or reinstallation of warranted equipment or parts on site, or any labor required to diagnose the necessity for repair or replacement.
Tempe, Arizona 85281 USA 480.333.2200 (Main Comtech EF Data number) 480.333.4357 (Customer Support Desk) 480.333.2161 FAX To return a Comtech EF Data product (in-warranty and out-of-warranty) for repair or replacement: • Contact the Comtech EF Data Customer Support Department during normal business hours.
A 1:1 redundancy system comprises an online modem, a redundant (standby) modem, and the CRS-150 1:1 Redundancy Switch. Note that the CRS-150 is intended for mounting at the rear of a pair of modems in a 19” rack system.
The Receive IF signal is split and fed to both modems. This means that both modems see identical Tx and Rx traffic signals all the time, which permits the CRS-150 to continually compare the fault status of both modems. If the CRS-150 sees an identical fault on both modems at the same time, it will infer that the fault condition exists in the external system, and eliminate an unnecessary switchover.
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Revision 2 Introduction MN/CRS150.IOM As a companion product for the CDM-600, the CRS-150 provides full protection for all Open Network overhead signals (IDR Backward Alarms, Overhead Data Channels, Audio, etc.), as well as external reference signals. An advantage of the CRS-150 redundancy system is the Auxiliary Serial connection between the modem pair.
MN/CRS150.IOM Functional Description The CRS-150 connects to two modems – the online modem (identified for the purpose of this example as Unit ‘A’), and the redundant (standby) modem (Unit ‘B’). The CRS-150 monitors the fault status and controls the routing of data and IF signals to and from these two modems. In the case of an equipment failure, switching automatically takes place to protect the traffic circuit.
Introduction MN/CRS150.IOM same time, the “On-Line” LED – i.e., the green Unit ‘A’ LED or the yellow Unit ‘B’ LED – will illuminate on the CRS-150 front panel to indicate which modem is online. Summary of Specifications Equipment Type 1:1 Redundancy Switch...
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CRS-150 1:1 Redundancy Switch Revision 2 Introduction MN/CRS150.IOM IF Switching/ • Transmit IF: Switched by RF relay (0.3 dB max loss) Splitting • Receive IF: Passive power splitting (3.5 dB max loss) IF Impedance • Optimized for 50Ω (> 20 dB return loss on external IF ports) •...
Unpacking and Inspecting the Shipment Figure 2-1. Unpacking and Inspecting the Shipment The CRS-150 1:1 Redundancy Switch and its Installation and Operation Manual were packaged and shipped in a reusable cardboard carton containing protective foam spacing. This equipment contains parts and assemblies sensitive to damage by Electrostatic Discharge (ESD).
Proceed to Section 2.2 Rack-Mounting the CRS-150. Rack-Mounting the CRS-150 The CRS-150 is designed to be mounted into the rear of a rack, behind the CDM-600 modems. This typical configuration is shown in Figure 2-1. Figure 2-2. Typical CDM-600/CRS-150 1:1 Redundancy Installation Once the CRS-150 has been installed into operating position, it will be ready for configuration and cabling connections.
Rear Panel View Figure 3-1. CRS-150 Connectors The front and rear panels of the CRS-150 1:1 Redundancy Switch are shown in Figure 3-1. The front panel connectors provide all necessary to connect all equipment external to the 1:1 redundancy setup. The rear panel connectors of the CRS-150 1:1 Redundancy Switch provide all the connections between the CRS-150 and the two CDM-600 modems in the 1:1 pair.
Connector Pinouts MN/CRS150.IOM Front Panel Connectors Unless otherwise noted, the connectors featured on the front panel of the CRS-150 are intended for connection to all equipment external to the 1:1 redundancy setup. 3.2.1 Front Panel IF Connectors – Receive IF and Transmit IF, 50Ω BNC The Receive IF and Transmit IF port connectors are both 50Ω...
CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.2.2 Front Panel Terrestrial Data Connectors 3.2.2.1 Overhead Data Connector, DB-25M The 25-pin ‘D’ Type male (DB-25M) Overhead data connector is used for passing components of Intelsat specified overhead frame structures. These include 64 kbps EIA-422 and 1/16 IBS overhead ESC at EIA-232.
CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.2.2.2 Data Interface Connector, DB-25F The 25-pin ‘D’ Type female (DB-25F) Data Interface connector connects to customer’s terrestrial equipment. It conforms to the EIA-530 pinout, which allows for connection of different electrical standards, including EIA-422, V.35, and EIA-232.
CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.2.2.3 Connector, DB-9F Audio The 9-pin ‘D’ Type female (DB-9F) Audio connector is used for the two 32 kbps ADPCM audio inputs and outputs (600Ω transformer coupled, balanced signals). These can be used for both ESC voice circuits in IDR mode, or as the primary data (FAST option).
CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.2.2.4.2 Rx and Tx (Unbalanced) G.703 Connectors, 75Ω BNC Two 75Ω BNC female connectors are provided for unbalanced operation at the G.703 data rates of E1 (2.048 Mbps), T2 (6.312 Mbps), or E2 (8448 kbps).
Comtech EF Data can supply the appropriate AC/DC supply, complete with IEC power input connector (Part number PS/AC18W01P01). For more information about Comtech EF Data accessories that make use of this interface, see Chapter 1. INTRODUCTION. 3–8...
MN/CRS150.IOM Rear Panel Connectors The rear panel connectors of the CRS-150 1:1 Redundancy Switch provide all the connections between the CRS-150 and the two CDM-600 modems in the 1:1 pair. With the exception of the mandatory main connections between the 25-pin data ports (Overhead A/B, Data Interface A/B), the remaining connections are purely optional.
Not Used *Use for all non-Drop and Insert and T2/E2 balanced applications. In order to simplify the cabling between the CDM-600 modems and the CRS-150 Redundancy Switch, all G.703 signals are carried between modems and switch on the BALANCED connections, regardless of the choice of balanced/ unbalanced connectors on the CRS-150 front panel.
CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.3.2.2 Audio A and B Connectors, DB-9F The 9-pin ‘D’ Type female (DB-9F) Audio A and B connectors are used for the two 32 kbps ADPCM audio inputs and outputs (600Ω transformer coupled, balanced signals).
CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.3.2.3 Overhead Data A and B Connectors, DB-25M The 25-pin ‘D’ Type male (DB-25M) Overhead Data A and B connectors are used for passing components of Intelsat specified overhead frame structures. These include 64 kbps EIA-422 and 1/16 IBS overhead ESC at EIA-232.
CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.3.2.4 Data Interface A and B Connectors, DB-25F The 25-pin ‘D’ Type female (DB-25F) Data Interface A and B connectors conduct data input and output signals to and from the modem, and connects to customer’s terrestrial equipment..
CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.3.3 Rear Panel Utility Connectors 3.3.3.1 IDR Alarms A and B Connectors, DB-15F The 15-pin Type ‘D’ female (DB-15F) IDR Alarms A and B interface connectors provide four Form-C backward alarm outputs specified by Intelsat.
Comtech EF Data CIC-20 LVDS to HSSI Interface Converter module is available. Also available, for conversion of LVDS to ASI, is the Comtech EF Data CIC-35 LVDS to ASI Interface Converter module. Either module typically connects directly to the rear of a standalone CDM-600.
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CRS-150 1:1 Redundancy Switch Revision 2 Connector Pinouts MN/CRS150.IOM 3.4.1 CIC-20 HSSI Connector, HD-50F The 50-pin type Mini-D/SCSI2 female HSSI connector on the optional CIC-20 LVDS to HSSI Interface Module provides HSSI data transmission as converted for use from the User Data (LVDS) interface.
For E1/T1 operation via an RJ-48 user interface, the optional CN-0000268 Adapter, shown in Figure 3-2, may be purchased from Comtech EF Data to adapt the Balanced E1/T1 G.703 DB-15F connector on the front panel of the CRS-150 to an RJ-48 female connection.
For example, the Transmit IF from Unit ‘A’ connects to the Tx IF port ‘A’ on the CRS-150, and Unit ‘B’ to ‘B’, and the same for the Rx IF connections. Failure to observe this requirement will result in the system malfunctioning.
MN/CRS150.IOM Cabling to the CDM-600 Examples for connecting a pair of CDM-600 modems together with the CRS-150 are provided in this section. Once all connections have been made, refer to Chapter 5. MODEM AND SWITCH CONFIGURATION in this manual – as well as the CDM-600 Satellite Modem Installation and Operation Manual –...
CRS-150 1:1 Redundancy Switch Revision 2 Cables and Connections MN/CRS150.IOM 4.2.2 Modem-to-Switch Control Interface Connection Part No. Description CA/USB-AM/BM-3 Auxiliary Serial Cable, USB Type ‘B’ to USB Type ‘A’ (3’) Although these ports use USB connectors, the signals are not USB compatible.
4.2.3 Modem-to-Switch IF Interface Connection EXAMPLE: The Tx IF from ‘ Modem A’ connects to the ‘Tx IF A’ port on the CRS-150; similarly, the Tx IF from ‘Modem B’ connects to the ‘Tx IF B’ port on the CRS-150.
CRS-150 1:1 Redundancy Switch Revision 2 Cables and Connections MN/CRS150.IOM 4.2.5 Modem-to-User Data Interface Connection and Examples Aside from control, IF, and utility switch-to-modem cabling shown previously, there are a number of data interface configurations available with the CDM-600. The block diagram shown in Figure 4-5 is typical for the examples shown in Sects.
CIC-20 HSSI/LVDS Interface Converter. This module converts the DB-25F Data Interface connector on the front panel of the CRS-150 into a HD-50F connector used for the HSSI data interface. The module’s DB-25F connector interface facilitates data pass-through for the DB-25M Overhead data user connection.
CIC-35 DVB-ASI/LVDS Interface Converter. This module converts the DB-25F Data Interface connector on the CRS-150 front panel into the BNC connector pair used for the ASI data interface. The module’s DB-25F connector interface facilitates data pass-through for the DB-25M Overhead data user connection.
For E1/T1 operation via an RJ-48 user interface, the optional CN-0000268 Adapter, shown in Figure 4-11, may be purchased from Comtech EF Data to adapt the DB-15F Balanced G.703 connector on the front panel of the CRS-150 to an RJ-48 female connection.
CRS-150 1:1 Redundancy Switch Revision 2 Cables and Connections MN/CRS150.IOM 4.2.5.7 Overhead Data Interface Example Part No. Description CA/WR9040-4 Data Cable, DB-25M DB-25M (4’) Figure 4-12. Overhead Interface Example 4–14...
CRS-150 1:1 Redundancy Switch Revision 2 Cables and Connections MN/CRS150.IOM 4.2.5.8 Audio Data Interface Example Part No. Description Data Cable, DB-9M DB-9M (4’) CA/WR9378-4 Figure 4-13. Audio Interface Example 4–15...
Figure 4-14. CDM-600L (CLM-9600L) Block Diagram: Cable Connections The following table lists cable assemblies that may be supplied with the CRS-170A when used with the CDM-600L (CLM-9600L) and CRS-150. Other cables between the CRS-150 and the CDM-600L (CLM-9600L) modems are supplied with the CRS-150.
Chapter 5. MODEM AND SWITCH CONFIGURATION Overview In order to avoid damage to the modems and CRS-150 switch, it is important for the user to follow this sequence of configuration: First, connect cables between the (powered OFF) modems and switch as •...
The procedure to configure each CDM-600 modem for automatic 1:1 redundancy is as follows: 1. As noted previously, ensure that all cables – i.e., control, IF, utility, and data – have been properly connected between the modems and the CRS-150 as directed in Chapter 4. CABLES AND CONNECTIONS.
3. Once it has been determined that the 1:1 system is operational, the user should set up the conditions, via the “Switch Mode” DIP switches on the front panel of the CRS-150, by which the CRS-150 will initiate an automatic switchover. See Sect. 5.3 for details.
Modem and Switch Configuration MN/CRS150.IOM CRS-150 Switch DIP Settings Two configuration switches are provided on the front panel of the CRS-150 L-Band 1:1 Redundancy Switch (see Figure 5-2). These ‘Switch Mode’ DIP switches control the conditions that initiate an automatic switchover.
A.1 Introduction This appendix contains drawings of cables used with the CRS-150 1:1 Redundancy Switch. These cables are broken into two categories: Control Interface Cables and IF / Utility / Data Interface Cables. Each section provides illustrations of the cables’ technical specifications;...
CRS-150 1:1 Redundancy Switch Revision 2 Cable Drawings MN/CRS150.IOM A.2.1 Modem-to-Switch Auxiliary Serial Cable (1:1 Control), USB Type A USB Type B To CRS-150 To CDM-600 Aux Serial A/B P6 Aux Serial Aux Serial A/B (USB Type ‘A’) CDM-600 P6 (USB Type ‘B’) Cable...
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METRIC CONVERSIONS Units of Length Unit Centimeter Inch Foot Yard Mile Meter Kilometer Millimeter 1 centimeter — 0.3937 0.03281 0.01094 6.214 x 10 0.01 — — 1 inch 2.540 — 0.08333 0.2778 0.254 — 25.4 1.578 x 10 1 foot 30.480 12.0 —...
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2114 85281 WEST TH STREET TEMPE ARIZONA 480 • 333 • 2200 PHONE 480 • 333 • 2161...