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Introduction Safety notes Description Preparations for use Three-phase induction motor Assembling AC COMPACT DRIVES Connection 1PH818., 1PH822., 1PH828. Commissioning Operating Instructions Operation Maintenance Spare parts Disposal Appendix Edition 07/2009...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Cooling water quality........................35 6.1.2 Connecting the cooling water supply ...................36 Electrical connection ........................37 6.2.1 Safety note for the DRIVE-CLiQ interface ...................37 6.2.2 Cable entry and routing........................37 6.2.3 Electrical connection data ......................38 6.2.4 Terminal designation........................39 A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Removing and mounting the speed sensor ................64 9.2.6 Connecting the speed encoder ....................67 9.2.7 Replacing the DRIVE-CLiQ interface (encoder module) ............67 9.2.8 Screw-type connections ......................68 Spare parts .............................. 69 10.1 Ordering data ..........................69 A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Table 5-1 Noise emissions...........................29 Table 5-2 Permissible deviations when aligning the motor................31 Table 6-1 Cooling water specification ......................35 Table 6-2 Rate of flow and pressure drop....................36 Table 6-3 Electrical connection data ......................39 A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Spare parts for speed encoder (shaft heights 180 and 225) ............81 Table 10-12 Spare parts for speed encoder (shaft height 280) ..............82 Table A-1 Siemens Service Center contact details ..................85 Figures Figure 3-1 Schematic layout of rating plate....................17 Figure 4-1 Lifting the machine ........................
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Rolling-contact bearing bush non-drive end, with regreasing, shaft height 280......78 Figure 10-9 Rolling-contact bearing bush non-drive end with regreasing............79 Figure 10-10 Terminal box ..........................80 Figure 10-11 Speed encoder (shaft heights 180 and 225)................81 Figure 10-12 Speed encoder (shaft height 280) ....................82 A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Table of contents A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
If you find any mistakes or have suggestions for improvements, please contact the Siemens Service Center (Page 85). A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Introduction 2.1 The five safety rules: A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Note Use the services and support provided by the Siemens Service Center (Page 85) for planning, installation, commissioning and servicing work. In the individual chapters of this document, you will find safety instructions that must be obeyed absolutely, for your own safety, to protect other people and to avoid damage to property.
Always observe the "five safety rules (Page 11)" when carrying out any work on the machine. Only remove the covers using the methods described by these operating instructions. Operate the machine properly. Perform regular maintenance on the machine. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Burns and other damage to health and material may result. Read the information in these operating instructions and the product information supplied by the manufacturer. Observe the relevant safety regulations and wear the personal protective equipment specified. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
= conductive floor surface b = ESD table c = ESD shoes d = ESD overall e = ESD wristband f = cabinet ground connection See also Replacing the DRIVE-CLiQ interface (encoder module) (Page 67) A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Observe the nationally applicable health and safety regulations. Do not carry any magnetic or electronic data media with you. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Safety notes 2.5 Electromagnetic compatibility (EMC) A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Schematic layout of rating plate Table 3-1 Elements on the rating plate Description Description Order number Rated speed n Consecutive number, part of serial number Operating mode (2) Serial number Code for operating point 2 A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Table 3-2 Machine design Feature Standard Ratings and operating performance IEC / EN 60034-1 Degree of protection IEC / EN 60034-5 Cooling IEC / EN 60034-6 Type of construction IEC / EN 60034-7 A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
A KTY 84 temperature sensor is installed (Page 42) in the stator winding for winding control. Depending on the order options, various supplementary devices such as encoder systems can be either installed or mounted. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Exceeding the permissible loads for the forces at the shaft end can cause damage to the bearing and the motor. Not meeting the minimum transverse forces on cylindrical-roller bearings can also result in damage. Keep to the permissible loads in accordance with the catalog data. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
The drive systems are put together on an individual basis. When you take receipt of the delivery, please check immediately whether the items delivered are in accordance with the accompanying documents. Siemens will not accept any claims relating to items missing from the delivery and which are submitted at a later date.
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Pay attention to the lifting capacity of the hoisting gear. The weight of the motor is specified on the rating plate (Page 17). A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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When the motor has to be transported after the drive element is pushed on you must take other appropriate measures to fix the axial position of the rotor. Please refer to the illustration below. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
5. Always use only the lifting eyebolts on the bearing end shields to transport and lift the motor. 4.2.2 Storage The motors can be stored for up to two years in dry, dust-free and vibration-free rooms without reducing the specified storage time. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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● Protect the motor from shocks and humidity. ● Cover the motor properly. ● Avoid contact corrosion: – Every three months, remove the shipping brace and rotate the shaft end by hand. – Then reattach the rotor shipping brace. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Make sure that the condensation can always drain away freely. Note In IM B3, IM B5, IM B35 types of construction, water drainage holes are only functional in horizontal installations. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Frost damage to the cooling circuit Damage may be caused to the cooling circuit if the cooling water freezes. If the ambient temperature falls below 0 °C during operation add anti-freeze to the cooling water. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Preparations for use 4.2 Transport and storage A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
72 [dB(A)] + 3 dB tolerance 2 kHz / 4 kHz No-load operation at SINAMICS S120; measurement: enveloping surface method in accordance ① with DIN 45635-1 See also Rating plate (Page 17) A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
● Axial and horizontal positioning If you are not familiar with the prescribed measures and procedures, then you can make use of the services offered by the local Siemens Service Center (Page 85). Vertical and horizontal alignment The following measures are required in order to compensate any radial offset at the coupling and to horizontally adjust the electric motor with respect to the driven load: ●...
Preconditions for smooth, vibration-free operation ● Foundation design as per DIN 4024 ● Precise alignment of the machine ● Correct balancing of parts to be fitted to the shaft extension ● ISO 10816-3-compliant vibration velocity. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
● "H" means balancing with a half feather key ● "F" means balancing with a whole feather key. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Condensation drain holes In the bearing shields at the DE and NDE, a water drain hole ① is situated in the foot area and another opposite the regreasing device. Figure 5-2 Water drain holes A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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● Make sure that the motor's degree of protection is maintained. Check the water drain holes that are not required and, if necessary, seal them. ● If you have any questions, contact the Siemens Service Center (Page 85). CAUTION Damage caused by condensation If the stator winding gets damp, its insulation resistance decreases.
< 30 °C Minimum inlet temperature of the cooling water > T - 5 K cooling water ambient Anti-freeze protection / corrosion protection 20 … 30 % Inhibitor NALCO 00GE056 0,2 … 0,25 % A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Rate of flow and pressure drop Type Flow rate Pressure drop 1PH8 184 15 l/min 0.6 bar 1PH8 186 15 l/min 0.7 bar 1PH8 224 20 l/min 0.6 bar 1PH8 226 20 l/min 0.6 bar A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
NOTICE Close off unused bushings with a metal threaded plug. This is the way to achieve a high frequency-proof shielding. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Observe the possible outer diameter of the connecting cable in the chapter entitled "Electrical connection data". ● Remove the insulation from the conductor ends so that the remaining insulation is almost long enough to reach the cable lug. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Electrical connection data (Page 38) 6.2.6 Connecting the ground conductor General The grounding conductor of the motor must be in full conformance with the installation regulations, e.g. in accordance with IEC/EN 60204-1. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
● When selecting the connecting cables, you must take into account the rated dynamic current and the plant-specific conditions e.g. ambient temperature, routing type etc. in accordance with IEC / EN 60204-1. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
● The motor has a reserve temperature sensor which is also placed on the auxiliary temperature strip. Clamp the temperature sensor as needed e.g. if the former temperature sensor fails. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
● Use iron cores mounted above the motor connecting cable at the converter output. These help to reduce common-mode components. The Siemens sales representative is responsible for selection and dimensioning. ● Limit the voltage rate of rise by using an output filter to dampen harmonic components in the output voltage 6.2.12...
● Appropriately configured control and speed monitoring functions ensure that the motor cannot exceed the permissible speeds specified on the rating plate. ● Any supplementary motor monitoring devices and equipment have been correctly connected and are fully functional. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
After long storage or shutdown periods, the insulation resistance of the windings must be measured to ground with direct voltage. CAUTION Before you begin measuring the insulation resistance, please read the manual for the insulation resistance meter you are going to use. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Measuring circuit voltage 500 V (at least 100 V) Minimum insulation resistance with new, cleaned or repaired 10 MΩ windings Critical specific insulation resistance after a long operating 5 MΩ/kV time Note the following: A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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If the measured value is close to the critical value, the insulation resistance should be subsequently checked at appropriately frequent intervals. Values apply for measurement at a winding temperature of 25 °C. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
NOTICE Pay attention to the maximum rotational speed The maximum rotational speed n is the highest permissible operating speed. The maximum rotational speed is specified on the rating plate. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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Commissioning 7.4 Switching on A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
The motor is equipped with condensation drain holes. Make sure that the condensation can drain away freely. Do not operate without cooling water supply The motor must always be connected to the cooling water supply during operation. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Switching off ● When switching off, pay attention to the operating instructions of the frequency converter. ● Switch off the cooling water supply if the standstill period is expected to be lengthy. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Locate the non-watertight section and seal it Water connection / pipes defective or consult the manufacturer. Cooling water flow rate too low Increase the cooling water flow rate. Upstream temperature too high Set the correct upstream temperature. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Realign the machine. Cooling water pipes defective Locate the non-watertight section and seal it or consult the manufacturer. Water connection defective Take into account possible changes which may occur during overheating. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
This list does not claim to be complete. Further tests also should be carried out in accordance with the additional instruction manuals (e.g. bearings, cooler, etc.) or in accordance with the particular system-specific conditions. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Failure to regrease the rolling-contact bearings at the specified intervals can result in them sustaining damage. Comply with the regreasing intervals for roller bearings, the regreasing intervals are specified on the lubricant plate. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
The five safety rules: (Page 11) 9.1.2.2 Maintenance intervals General Careful and regular maintenance, inspections, and overhauls are essential for detecting and eliminating faults in good time before they can cause any damage. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Cleaning the spent grease chamber The rolling-contact bearing's spent grease chamber only has room for a limited amount of spent grease. When the spent grease chamber is full, the spent grease must be removed, A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
These greases have lithium soap as the thickening agent and mineral oil as the base oil. They exceed the standard requirements of DIN 51825 in several important respects and are, therefore, compatible with the specified regreasing intervals. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
9.1.2.6 Maintaining the cooling water system The cooling water pipe system, made of high-grade steel, is maintenance-free if the required coooling water quality (Page 35) is maintained. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
For some motor versions the stator link has an interior diameter that is smaller than the impeller diameter. Only install the impeller in the direction on which a stator link is not attached. Contact the Siemens Service Center (Page 85) if necessary. NOTICE Dismantling centered parts Centered parts can be damaged if dismantled improperly with unsuitable tools.
● Brush the bare joints with the non-hardening sealing agent "MARSTON HYLOMAR SQM32M". Reference addresses for sealing agents "MARSTON HYLOMAR" Firma W. Kopp Marston Bentley Domsel GmbH Schlesierstrasse 9 Bergheimer Str. 15 D-97268 Kirchheim D-53909 Zülpich A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
● Push the protecting ring over the end of the shaft. Make sure that the outer collar is placed at a spacing of 1 mm from the bearing end shield. Figure 9-2 Fitting the protecting ring A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Electronic modules contain components that can be destroyed by electrostatic discharge. These modules can be easily destroyed by improper handling. To protect your equipment against damage, follow the instructions provided in the chapter entitled ESD Guidelines (Page 14). A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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2. Detach the electrical connection. – Pull the cable carefully out of its holder. – Pull out the connector. 3. Remove the screwed union connections for the speed encoder from the end shield. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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2. Secure the speed encoder with the M5x50 screw over the internal cone with a tightening torque of 5 Nm at the shaft extension. 3. Secure the torque arm to the end shield with a tightening torque of 3 Nm. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Figure 9-4 Electrical connection of the speed sensor 9.2.7 Replacing the DRIVE-CLiQ interface (encoder module) Only trained Siemens service engineers are authorized to replace the DRIVE-CLiQ interface (sensor module). CAUTION Electrostatic discharge Electronic modules contain components that can be destroyed by electrostatic discharge.
Nuts or bolts that are mounted together with locking, resilient and/or force-distributing elements (e.g., safety plates, spring-lock washers, etc.) must be refitted together with identical, fully functional elements. Always replace keyed elements. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Spare parts can be ordered online from the spare parts service "Spares on Web" (https://b2b-extern.automation.siemens.com/spares_on_web). You can use "Spares on Web" to determine the order numbers for motor spare parts quickly and easily. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
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A short description of how to use "Spares on Web" is available on the Internet (http://support.automation.siemens.com/WW/news/en/25248626). Alternatively, use the following e-mail address: LD.SERVICE.AUD@SIEMENS.COM (mailto:LD.SERVICE.AUD@SIEMENS.COM) In the e-mail, ensure that you specify the MLFB, serial numbers and the required replacement part for the machine. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Spare parts for rolling-contact bearing bush drive end with belt coupling, with regreasing Number Designation Number Designation 4.14 Protecting ring (rotating) 4.60 Inner bearing cover 4.20 Outer bearing cover 4.80 Grease nipple 4.41 Cylindrical-roller bearing (floating bearing) A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Spare parts for rolling-contact bearing bush drive end, with coupling output, with regreasing Number Designation Number Designation 4.14 Protecting ring (rotating) 4.45 Corrugated spring 4.20 Outer bearing cover 4.60 Inner bearing cover 4.41 Deep-groove ball bearing 4.80 Grease nipple (floating bearing) A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Spare parts for rolling-contact bearing bush drive end, with coupling output, with permanent lubrication Number Designation 4.14 Protecting ring (rotating) 4.41 Deep-groove ball bearing (floating bearing) 4.45 Corrugated spring / compression springs A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Spare parts for rolling-contact bearing bush non-drive end, with regreasing, shaft height 180 / 225 Number Designation Number Designation 3.30 Retaining ring 3.80 Grease nipple 3.40 Deep-groove ball bearing 3.90 Cover of spent grease chamber (locating bearing) 3.60 Inner bearing cover A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Spare parts for rolling-contact bearing bush non-drive end, with regreasing Number Designation Number Designation 3.30 Retaining ring 3.80 Grease nipple 3.40 Deep-groove ball bearing 3.90 Cover of spent grease chamber (locating bearing) 3.60 Inner bearing cover A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Spare parts for rolling-contact bearing bush non-drive end with regreasing Number Designation Number Designation 3.36 Shrink ring 3.80 Grease nipple 3.40 Deep-groove ball bearing 3.90 Cover of spent grease chamber (locating bearing) 3.60 Inner bearing cover A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
Figure 10-11 Speed encoder (shaft heights 180 and 225) Table 10-11 Spare parts for speed encoder (shaft heights 180 and 225) Part Description Part Description 6.80 Cover 55.63 Torque arm 55.12 Speed encoder A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
The machine is made up of heavy parts. These parts are liable to fall during dismantling. This can result in death, serious injury, or material damage. Secure the machine parts being dismantled to prevent them falling. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
● Wooden packaging for sea transport consists of impregnated wood. Observe the local regulations. ● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled thermically. Dirty foil must be disposed of via waste incineration. A5E02605207A AA Siemens AG Operating Instructions V1.0 1PH8...
If you wish to request a field service visit or order spare parts, please contact your local Siemens sales office. This office will contact the responsible service center on your behalf. If you have any technical queries or you require additional information, please contact the Siemens Service Center.