Peak Scientific Precision Series User Manual

Peak Scientific Precision Series User Manual

Nitrogen generators

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Precision Nitrogen (All Models)
User Manual
Precision Nitrogen User Manual Rev 4 RSID 226 EN 21/12/17

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Summary of Contents for Peak Scientific Precision Series

  • Page 1 Precision Nitrogen (All Models) User Manual Precision Nitrogen User Manual Rev 4 RSID 226 EN 21/12/17...
  • Page 2: Table Of Contents

    Contents Change History How to use this Manual Introduction Warranties and Liabilities Safety Notices Symbols Safety Notice to Users Declaration of Conformity Environmental Declaration Technical Specification Unpacking Fittings Kit Contents Unpacking Instructions Installation Generator Environment Generator Overview Nitrogen General Dimensions Nitrogen Trace General Dimensions Nitrogen Rear Connections Nitrogen Trace Rear Connections...
  • Page 3: Change History

    Users can refer to the contents page to find the relevant information. Please review each of the following sections carefully. Thank you for selecting Peak Scientific to meet your gas generation needs, and should you require any further assistance or support please do not hesitate to contact Peak Scientific or the Peak Partner from which you purchased your generator.
  • Page 4: Introduction

    Precision is a modular system with differing flow rates that allows you to add multiple generators as your gas and analysis demands change. The Precision Series will keep your gas flowing with consummate accuracy and reliability, whatever your needs, while fitting neatly into any lab space.
  • Page 5: Warranties And Liabilities

    Warranties and Liabilities 1. The Company warrants that it has title to the Goods. 2. Subject to the provisions of this clause the Company warrants that the Goods shall comply in all material respects with any specification referred to in the Order Confirmation (as the same may be amended) and shall, subject thereto, be free from defects in material and workmanship for the lesser of a period of twelve months from the date of delivery or thirteen months from the date of dispatch...
  • Page 6: Safety Notices

    If the user employs an operating procedure, item of equipment or a method of working which is not specifically recommended by Peak Scientific, the user must ensure that the equipment will not be damaged or become hazardous to persons or property.
  • Page 7: Declaration Of Conformity

    Declaration of Conformity Peak Scientific Instruments Ltd. Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE Declare that: Equipment: Nitrogen Generator Models: Precision Nitrogen 250cc, 600cc, 1000cc, Headspace Precision Nitrogen Trace 250cc, 600cc, 1000cc To which this declaration relates, is in conformity with the applicable EC directives, harmonized standards, and other normative requirements.
  • Page 8: Environmental Declaration

    WEEE (Waste of Electrical and Electronic Equipment) • 2011/65/EU RoHS 2 (Restriction of Hazardous Substance) Peak Scientific Instruments Ltd fully complies with its obligations towards the European WEEE (Waste of Electrical and Electronic Equipment) Directive 2012/19/EU. These obligations are being met within the B2B compliance group.
  • Page 9: Technical Specification

    Technical Specification Precision Nitrogen Environment 250cc 600cc 1000cc Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 70% Non-Condensing Minimum Storage Temperature* -20°C (-4°F) Maximum Storage Temperature* 60°C (140°F) Inlet Conditions Inlet Air Pressure Min-Max 6.9-8.3 bar (100-120 psi) Minimum Air Inlet Flow...
  • Page 10 Technical Specification Precision Nitrogen Headspace Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 70% Non-Condensing Minimum Storage Temperature* -20°C (-4°F) Maximum Storage Temperature* 60°C (140°F) Inlet Conditions Inlet Air Pressure Min-Max 8.3-8.6 bar (120-125 psi) Minimum Air Inlet Flow 18 l/min...
  • Page 11 Technical Specification Precision Nitrogen Trace Environment 250cc 600cc 1000cc Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 70% Non-Condensing Minimum Storage Temperature* -20°C (-4°F) Maximum Storage Temperature* 60°C (140°F) Inlet Conditions Inlet Air Pressure Min-Max 8.3-10 bar (120-145 psi)
  • Page 12: Unpacking

    Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to unpacking. Any damage should be reported immediately to the carrier and Peak Scientific or the Peak Partner from where the unit was purchased. Follow the unpacking instructions posted on the side of the crate. It will require two people to remove the unit from the shipping crate and to manoeuvre the generator onto the bench.
  • Page 13: Fittings Kit Contents

    Fittings Kit Contents Supplied in the Fittings Kit are all the fittings required to connect the generator to the application. The contents of the Fittings Kit are as follows: 1. Teflon Tubing x 3m 2. ¼” Compression Fitting ⁄ ” Compression Fitting 4.
  • Page 14: Installation

    Installation Generator Environment The generator is designed for indoor use only. It should be installed adjacent to the application(s) it is supplying. If this is not convenient then the unit can be sited elsewhere, however, consideration should be made of the lengths of pipe runs as pressure drops can result from extended runs of pipe.
  • Page 15: Generator Overview

    Generator Overview Nitrogen General Dimensions 380 mm / 14.9” 540 mm / 21.2” The generator must always be placed on a flat, level surface. Failure to do so will affect the performance of the generator. Page 15...
  • Page 16: Nitrogen Trace General Dimensions

    Nitrogen Trace General Dimensions 380 mm / 14.9” 540 mm / 21.2” The generator must always be placed on a flat, level surface. Failure to do so will affect the performance of the generator. Page 16...
  • Page 17: Nitrogen Rear Connections

    Nitrogen/Headspace Rear Connections Power Inlet ¼" Compression Fitting ⁄ ” Compression Fitting Mains Cable Page 17...
  • Page 18: Nitrogen Trace Rear Connections

    Nitrogen Trace Rear Connections Power Inlet ¼" Compression Fitting Mains Cable ⁄ ” Compression Fitting Page 18...
  • Page 19: Electrical Connection

    Electrical Connection Connect the generator to an appropriate 110 or 230 volt single-phase supply, refer to the generator serial plate for input specification and ensure your supply matches the requirements. If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can be fitted by a qualified electrician.
  • Page 20: Air Purity

    Air Purity The Precision Nitogen Series generator should be connected to an air supply that, as a minimum, meets ISO8753-1:2010 Class 1.4.1 Class 1 Particulate In each cubic metre of compressed air, the particulate count should not exceed 20,000 particles in the 0.1 - 0.5 micron size range, 400 particles in the 0.5 - 1 micron range and 10 particles in the 1 - 5 micron size range.
  • Page 21: Start-Up Sequence

    Unusual Operation If at any time the generator begins to emit excessive noise or vibration, then it should be switched off and you should contact Peak Scientific or the Peak Partner from which the generator has been purchased. Page 21...
  • Page 22: Connecting To The Application

    ⁄ ” I/D). Tubing and fittings not supplied in the fittings kit. > 40 metres: Please contact Peak Scientific with the relevant distance and we will calculate the flow resistance and the tubing size required. A combination of ¼”/ ⁄...
  • Page 23: Service Requirements

    Service Requirements Service Schedule Purchase Interval Component Part No. Qty. Element Filter 0.01µm 02-7011 12 Months Inlet Filter Regulator-Element* 02-1031 Silencer 02-4287 *Precision Nitrogen only. As an alternative to purchasing the 12 month service items individually an Annual Service Kit is available as one part number. This contains all the filters required for this unit and offers a costs saving over buying the components separately.
  • Page 24: Peak Protected

    Peak Protected With Peak Scientific you invest in not only a product but peace of mind. With a network of certified Peak engineers stationed throughout the globe, Peak’s rapid response team are never far away and our commitment is to keep your generator running day in, day out, protecting your laboratory workflow.
  • Page 25: Cleaning

    Cleaning Clean the outside of the generator only using warm soapy water and a clean damp cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use. Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator.
  • Page 26: Troubleshooting

    Troubleshooting Problem Possible Solution • Ensure power cord is plugged into the generator and that the power socket is turned on. The generator will not switch on and the • Check the fuse in the power cord plug. power switch does not illuminate. •...
  • Page 27 See our enclosed Peak [Protected] leaflet for further information. Important! You have 1 month to register your Peak Scientific product from the date of installation. Once registered the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
  • Page 28 Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries across every continent around the world. This allows us to provide an industry-leading rapid response service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top priority.

This manual is also suitable for:

Precision nitrogen 600ccPrecision nitrogen 250ccPrecision nitrogen headspacePrecision nitrogen trace 250ccPrecision nitrogen trace 600ccPrecision nitrogen trace 1000cc ... Show all

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