Danfoss WS103 User Manual
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User Manual
Danfoss Telematics Solutions
WS103 Remote Solution
powersolutions.danfoss.com

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  • Page 1 User Manual Danfoss Telematics Solutions WS103 Remote Solution powersolutions.danfoss.com...
  • Page 2 User Manual WS103 Remote Solution Revision history Table of revisions Date Changed July 2016 First edition 0101 © Danfoss | July 2016 AN00000339en-US0101...
  • Page 3: Table Of Contents

    Latency timer..................................... 38 Connection....................................38 WS103 general settings Set node ID and CAN bus Baudrate............................39 CAN receive......................................39 Expert......................................... 40 Safety........................................40 WS103 connected to Wi-Fi infrastructure Establish a hot-spot connection with the configured WS103..................41 © Danfoss | July 2016 AN00000339en-US0101 | 3...
  • Page 4 ® WS103 connected to Bluetooth ® Establish a Bluetooth connection with configured WS103...................43 WS103 bridging settings Establish a WLAN automatic connection with the configured WS103...............46 ® Establish a Bluetooth automatic connection with the configured WS103............. 46 ® PLUS+1 Service Tool connected to a WS103 Install WS Wireless driver................................48...
  • Page 5: User Manual

    User Manual WS103 Remote Solution About this manual User Manual This user manuals includes: • Screen captures of software windows and menus • Tables that describe window elements and menu commands • Examples and step-by-step instructions where required This document is intended for qualified technicians and electricians with advanced knowledge in electrical engineering and CAN Bus systems.
  • Page 6: Ws103 Remote Solution

    WS103 Remote Solution Overview WS103 remote solution The WS103 interface is designed to provide wireless access to the CAN data of a vehicle, machine, or system via WLAN / Bluetooth ® The WS103 is a stand-alone multiradio module which includes Wi-Fi, Classic Bluetooth ®...
  • Page 7: Safety Critical Functions

    User Manual WS103 Remote Solution Overview Safety critical functions Before deploying the device described in this document, read the entire manual including all safety information. Non-observance of this document, operation that is not in accordance with use as prescribed, wrong installation or tampering of device can be harmful to people and the environment.
  • Page 8: Fcc Notice

    User Manual WS103 Remote Solution Overview FCC notice The device(s) described in this manual may only be used in mobile or stationary systems in which under normal operating conditions the separation distance between the antenna(s) and all persons is at least 20 cm (8 in).
  • Page 9: Device Elements And Functions

    Device elements and functions This following gives an overview of the device elements and functions and also describes the intended use. Refer to WS103 Remote Solution Technical Information, BC00000365 for lists of available device variants and the product certifications. WS103 device elements...
  • Page 10: System Configuration

    The WS Remote Solutions is a family of telematics devices. WS103 set up requirements WS Wireless Configurator (version 2.0.0 or above) installed on PC/Laptop, USB/RS232 converter cable (part number 11165987), and an external power supply are required to set up the WS103 unit. System configuration schematic kwa1466185098236 1.
  • Page 11: Can / Power Connector

    ‒ The signals on the CAN connection terminals CAN-Low and CAN-High must match the signals on the CAN terminals of the connected devices. • Clamp15 used in the WS103 power management functionality. © Danfoss | July 2016 AN00000339en-US0101 | 11...
  • Page 12: Configuration Connector

    Connect USB/RS232 converter cable Prepare communication between the PC/laptop and the USB/RS232 converter cable to allow the configuration of the WS103 before connecting USB/RS232 converter cable to PC/laptop: 1. Go to http://www.ftdichip.com/Drivers/VCP.htm and download and install the latest VCP drivers (up to version 2.12.10).
  • Page 13: Indicator Element

    User Manual WS103 Remote Solution System configuration Indicator element The device is equipped with the following indicator elements: CAN / Power / STATUS multicolor LED. If green and red colors are simultaneously on, the LED will appear orange. The following table describes the LED light characteristics and the corresponding device status.
  • Page 14: Ws System Tools

    • WS configurator (to be used with WS403x and WS503x) • WS FW programmer (to be used with WS403x, WS503x and WS103) • WS wireless configurator (to be used with WS103) The WS System Tools can be download directly from the Telematics section online at http:// powersolutions.danfoss.com/solutions/danfoss-telematics-solutions/.
  • Page 15: Ws Wireless Configurator

    1. Follow the instruction shown in the Configurator Setup Wizard. 2. Select installation destination folder. By default it is: C:\Program Files (x86)\Danfoss\WS Wireless Configurator. 3. Optional: Create start menu folder where Setup will place the program's shortcuts. Browse defaults to Danfoss\WS System Tools.
  • Page 16 User Manual WS103 Remote Solution WS Wireless configurator 4. Optional: Select Create a desktop icon. a) Click Next. 5. Click Install to continue with the installation. 6. Select Launch WS Wireless Configurator. a) Click on Finish 16 | © Danfoss | July 2016...
  • Page 17: Verify Version

    User Manual WS103 Remote Solution WS Wireless configurator The WS Wireless Configurator has been installed successfully. Verify version 1. In open program, click on Help > About WS Wireless Configurator. 2. Verify the version of the tool. Set COM port assigned to the USB-RS232 converter cable 1.
  • Page 18: Create New Configuration

    Create new configuration To create a new configuration either: • Go to File > New configuration. • Click on the New configuration icon . The new WS103 configuration parameters are included on the following 6 tabs: • Device • CAN Receive •...
  • Page 19: Device Configuration

    User Manual WS103 Remote Solution WS Wireless configurator Device configuration CAN Baudrate The CAN Baud-rate refers to the rate (speed) at which data is transmitted on the network. This is typically expressed in kilobits-per-second (kbit/s) Selecting the incorrect Baud-rate can cause erratic behavior on the network, by default it is set to 250 Kbit/s (J1939 standard).
  • Page 20 Keep the CANopen stack active while connected By default a value of 0 (off) disables the heartbeat mechanism. Selecting Keep the CANopen stack active while connected, WS103 can receive or transmit CAN open messages to the following IDs: • Receive: 0x000, 0x621 20 | ©...
  • Page 21: Can Receive Configuration

    Enable boot-up message This parameter enables WS103 to send a CAN message at every boot-up, by default it is not checked. CAN Receive configuration It is possible to define the CAN message received by WS103.
  • Page 22: Wlan Configuration

    In the Mini Access Point (MiniAP) Operating Mode, the device acts as an access point for a limited number of clients. If the DHCP mode is set to server, WS103 will assign IP addresses to client devices based on the configured settings.
  • Page 23 For networks that do not have a wireless security password select None. If the WS103 FW version is below 1.0.0 the MiniAP cannot generate a secure wireless network. With the WS103 FW version 1.0.0 the MiniAP is temporarily not available and will be introduced in the WS103 FW 2.0.0 with the secure wireless network.
  • Page 24 • Disabled • Server If DHCP mode is Server (MiniAP only) the static address information is used and WS103 constitutes a DHCP server. This server then assigns address information to DHCP clients based on the configured static information. 24 | ©...
  • Page 25 WLAN device list of the application that could be developed for smart devices. IP address This is the static IP address of WS103. This setting is used if DHCP mode is disabled or DHCP is in server mode. Port number This is the local port opened for communication.
  • Page 26: Bluetooth ® Configuration

    Check Enable to enable the WS103 Bluetooth ® Classic functionality. Device name ® This is the identification name (simple name, example WS103 SNnn) of the Bluetooth device, and will show in the list of Bluetooth ® devices during the pairing process with a laptop.
  • Page 27: Pair The Ws103 To Laptop

    MAC address or a device name. The Bluetooth ® MAC address is in the format: 11:22:33:44:55:66. Pair the WS103 to laptop Use these configuration settings for pairing the WS103 to laptop 1. Open the Bluetooth Add Device on the laptop. ® WS103 is listed.
  • Page 28 The device will be installed and a specific COM port will be assigned on it. 3. Go to Devices and Printers on the laptop, click on Show Bluetooth Devices. 4. Select the WS103 and right click on Properties, then click on Services tab to see the COM port assigned with the service: COM9.
  • Page 29: Expert Configuration

    When Enter operational mode automatically and send NMT start to all nodes is selcted a NMT start message is sent to all CAN bus nodes (CAN open) when WS103 enters into Operational mode (automatically at Start-up). By default, Enter operational mode automatically is selected. The device is set to go automatically in operational mode without send the broadcast message over the network.
  • Page 30 Power Management Settings When Enable active sleep and clamp 15 wakeup is selected the time [sec] can be set until WS103 goes into sleep mode after clamp 15 (pin 3 in the main connector) goes to 0. By default Disabled is selected.
  • Page 31: Safety Configuration

    User Manual WS103 Remote Solution WS Wireless configurator Safety configuration If enabled, a safety mechanism can be used to not allow specific features in the PLUS+1 ® Service Tool (specifically write parameters, update firmware) when the global safety mechanism state is inactive. The global safety mechanism state is determined by comparing data from specified CAN message to a given value using the configurable logic mode (OR/AND).
  • Page 32 User Manual WS103 Remote Solution WS Wireless configurator Start position On the global safety mechanism state, the Start Position of the byte of the configured CAN Message can be defined and have the following range of validity: 0 .. 7 (byte0..byte7), byte0 is selected by default.
  • Page 33: Save Configuration

    User Manual WS103 Remote Solution WS Wireless configurator How the global safety mechanism state works 1. State CAN 2. State Internal 3. Logic mode (AND / OR) 4. Global Safety Mechanism - State Save configuration 1. When the configuration is finalized, save it to: File > Save configuration as….
  • Page 34: Load Configuration

    To exit the WS Wireless Configurator, close the user interface by selecting File > Exit Warning message when an opened configuration is not saved Connect, Disconnect, Read and Write data to WS103 1. Establish a connection between WS Wireless Configurator and WS103 by clicking on the Connect icon. Additional icons on the command bar:...
  • Page 35 (meaning search in progress). After 15 seconds the following error message appears. 2. Press the Disconnect icon to disconnect WS103 from the WS Wireless Configurator. When the configurator is disconnected from the device, WS103 resets and is ready. ©...
  • Page 36: Device Information

    All the device information can be stored in the laptop memory by pressing the related Copy push button. After the configuration of WS103, disconnect the USB/RS232 converter cable from the connector J-2. When the device is installed on a machine, put the dust protection cap on WS103 (see WS103 kit on page 10).
  • Page 37: Ws103 Connected To Ws Wireless Configurator

    User Manual WS103 Remote Solution WS103 connected to WS Wireless Configurator Select the COM port assigned to the USB/RS232 converter cable USB-RS232 converter cable to the laptop should be correctly installed. 1. Open the WS Wireless Configurator. 2. Click on Options > Connection settings..
  • Page 38: Latency Timer

    Latency timer The latency timer (msec) is set to 1 msec by default , it is recommended to increase this value (for example increase to 16 msec) in case of problem during the upgrade of the WS103 Firmware. Connection Connect icon...
  • Page 39: Ws103 General Settings

    6. Select the CAN bus baud rate (set to 250 kb/s by default). CAN receive All CAN Messages with ID Length 11 bit or 29 bit are received by WS103 (objects #0 and #1 are active and no mask and no down sampling are applied by default).
  • Page 40: Expert

    User Manual WS103 Remote Solution WS103 general settings Expert All expert settings are already set up for a normal use of the device by default. Check the information included in this document or contact DTS support for more information and to modify the default settings.
  • Page 41: Ws103 Connected To Wi-Fi Infrastructure

    User Manual WS103 Remote Solution WS103 connected to Wi-Fi infrastructure The WS103 default configuration allows immediate pairing with the laptop without the need to change a single line of code. Pairing with the laptop enables: • Software upload and download •...
  • Page 42 WS103 connected to Wi-Fi infrastructure 9. Check the wireless LAN adapter IPv4 address (assign to WS the next address, for example, 172.20.10.5), Subnet Mask and Default Gateway address and use it to configure the WS103 IP Settings. 10. Check Enable under Socket Server (checked by default).
  • Page 43: Ws103 Connected To Bluetooth

    User Manual WS103 Remote Solution WS103 connected to Bluetooth ® The WS103 default configuration allows immediate pairing with the laptop without the need to change a single line of code. Pairing with the laptop enables: • Software upload and download •...
  • Page 44 User Manual WS103 Remote Solution WS103 connected to Bluetooth ® 12. Open the Bluetooth Add Device on the laptop and SPP_WS103 will be listed. ® 13. Select SPP_WS103 device and click next. The device will be installed and a specific COM port will be assigned to it.
  • Page 45 User Manual WS103 Remote Solution WS103 connected to Bluetooth ® Select and right click the SPP_WS103 device, right click to select Properties, then select Services tab to see the COM port assigned with the service. Example of device paired with the laptop to the assigned port COM17 ©...
  • Page 46: Ws103 Bridging Settings

    WS103 Remote Solution WS103 bridging settings Use two WS103 devices to establish a CAN bridging between two applications / machines or between a machine and an implement, without the need to change a single line of code. Other machines or implements (on the right); Application and Network (on the left) Establish a WLAN automatic connection with the configured WS103 1.
  • Page 47 User Manual WS103 Remote Solution WS103 bridging settings 6. Type in the Bluetooth MAC Address (this value is on the WS103 device front label or reference device ® information in Automatic BluetoothConnection on page 27. 7. Write the data to the device.
  • Page 48: Plus+1 ® Service Tool Connected To A Ws103

    ® Service Tool (version 8.0.5 or above). ® ® Close PLUS+1 Service Tool before installing the latest versions of WS103 Danfoss PLUS+1 drivers or restart the PLUS+1 ® Service Tool after the installation. 1. Click on Next in the Setup Wizard to begin installation of drivers.
  • Page 49 The WS Wireless Configurator installation has installed successfully and will restart. After the installation of the driver, start the PLUS+1 ® Service Tool program. Select Communication > Gateway > RP1210B: Danfoss (WS103RP1210) > WS103 Connection Manager. © Danfoss | July 2016 AN00000339en-US0101 | 49...
  • Page 50: Ws103 Connection Manager

    PLUS+1 Service Tool connected to a WS103 ® Connections window WS103 Connection Manager The WS103 Connection Manager in the PLUS+1 ® Service Tool stores every new connection created by the user. The next execution of the PLUS+1 ® Service Tool shows the list of available created wireless connections.
  • Page 51: Add Wlan Infrastructure Connection

    1. Click on Add Connection a) Write name of connection. b) Select the WLAN type of connection. c) Select the IP address assigned to a WS103 and the port. For example: IP address 192.168.0.33 and Port:30000 d) Click Apply. 2. Click on Connect.
  • Page 52 User Manual WS103 Remote Solution PLUS+1 Service Tool connected to a WS103 ® When ST is connected the scan of the CAN bus will start. After the scan of the system the ECU PLUS+1 ® compliance will be available on ST ECU list and the symbol connected will be green.
  • Page 53: If Error Is Indicated

    Service Tool connected to a WS103 ® Device Type WS103 SSID The SSID of the wireless network connected by WS103 Firmware The installed Firmware version Safety Status The current state of the global safety mechanism (could be Write or Read Only access)
  • Page 54: Add Bluetooth ® Connection

    ® Add Bluetooth connection ® Open PLUS+1 ® Service Tool and start the WS103 Connection manager 1. Click on Add Connection a) Write name of connection. b) Select the Bluetooth ® type of connection. c) Select the COM port assigned to a SPP_WS103.
  • Page 55 User Manual WS103 Remote Solution PLUS+1 Service Tool connected to a WS103 ® A status dialog will open. Device Type WS103 Name SPP_WS103-2 Firmware The installed Firmware version Safety Status The current state of the global safety mechanism (could be Write or Read Only access)
  • Page 56: If Error Is Indicated

    User Manual WS103 Remote Solution PLUS+1 Service Tool connected to a WS103 ® If error is indicated Scan of multiple ECU available on the network indicate error E204 No Answer from ECU. 1. Select the menu Communications > Protocols. protocol, ID 0 in the list.
  • Page 57: Appendix A - Dimensions

    59.00 [02.32] [02.95] Ø4.3 kwa1459375229783 WS103 connectors and indicator element WS103 is equipped with the following connectors and indicator element kwa1459393937324 1. CAN / Power connector 2. RS232 connector 3. Power / CAN / Status LED indicator element © Danfoss | July 2016...
  • Page 58: Appendix B - Mounting

    User Manual WS103 Remote Solution Appendix B – Mounting Direct screw install WS103 device direct screw install kwa1459380563336 1. WS103 2. M4 screws with internal-6kt / DIN 912 - ISO 4762, length = at least 25 mm The module can be installed directly with two M4 cylinder screws with indoor 6kt DIN 912 / ISO 4762, length = at least 25 mm.
  • Page 59 User Manual WS103 Remote Solution © Danfoss | July 2016 AN00000339en-US0101 | 59...
  • Page 60 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.

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