Archgard 27-DVIM22N-2 Installation, Operation And Maintenance Manual

Gas fired vented room heater (direct vent) s/n 260051 and up

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INSTALLATION, OPERATION, AND
WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not light any appliance
Do not touch any electrical switch: do not use any phone in
your building.
Immediately call your gas supplier from a neighbors phone.
Follow the gas suppliers instructions.
If you can not reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
English and French Installation Manuals available through your
local dealer or visit our website at: www.archgard.com
Les manuels d'installation en anglais et en français son
disponibles chez votre détaillant local ou en visitant notre site
web: www.archgard.com
ARCHGARD FIREPLACE PRODUCTS
7116 Beatty Drive
Mission, BC V2V 6B4 Canada
MAINTENANCE MANUAL
27-DVIM22N-2
GAS FIRED VENTED ROOM HEATER
(DIRECT VENT)
S/N 260051 AND UP
This appliance may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on
the rating plate. This appliance is not convertible for use with
other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not
followed exactly, a fire or explosion may result, causing
property damage, personal injury or loss of life.
200-1227-01
June 29 2016

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Summary of Contents for Archgard 27-DVIM22N-2

  • Page 1 CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE English and French Installation Manuals available through your local dealer or visit our website at: www.archgard.com Les manuels d'installation en anglais et en français son disponibles chez votre détaillant local ou en visitant notre site web: www.archgard.com...
  • Page 2: Table Of Contents

    Gas Connections Conversion Kit Instructions Prepare the Fireplace Pilot Conversion Convert the Gas Valve Complete the Conversion Appliance Description Leveling the 27-DVIM22N-2 Front Level Rear Level Electrical Connections Venting Instructions Approved Terminations Venting Instructions 999-INS-TK Optional Wall Switch or Thermostat...
  • Page 3: Introduction

    • High Efficiency The 27-DVIM22N-2 has one of the highest efficiencies of any Direct Vent gas insert, which means that it is less expensive to operate. • Adjustable Fan Speed Each 27-DVIM22N-2 comes complete with an adjustable speed temperature controlled circulation fan.
  • Page 4: Safety Information

    General Information Safety Information FOR YOUR SAFETY Do not install or operate your Archgard 27-DVIM22N-2 without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous. CAUTION •...
  • Page 5: Appliance Certification

    The listing label is attached to the appliance on the bottom right side of the appliance. A copy is shown on page 6. Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. Installation Codes This appliance must be installed by a qualified gas appliance installer.
  • Page 6: Rating Plate Label

    General Information Rating Plate Label...
  • Page 7: State Of Massachusetts Requirements

    General Information State of Massachusetts Requirements (G1-0813-54) 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
  • Page 8: Configure The Fireplace

    Installation Configure the Fireplace Control Panel Locations The control panels can be mounted in the following different ways. They are shipped in the “Controls In” configuration. They can be moved to the “Controls Out” configuration by removing the two mounting screw on each side and swinging the panels out and re- installing the screws.
  • Page 9: Minimum Fireplace Opening Dimensions

    Installation Minimum Fireplace Opening Dimensions Masonry Fireplace WARNING This fireplace has been designed to be installed into a Masonry or Factory Build Wood Burning Fireplaces ONLY. Never attempt to install the appliance into a combustible enclosure. If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 10: Factory Built (Metal) Wood Burning Fireplace Opening Requirements

    Installation Factory Built (metal) Wood Burning Fireplace Opening Requirements INSTALLER NOTES The installer must mechanically attach a marking (supplied in the manual bag) to the inside of the firebox of the fireplace into which the gas fireplace insert is installed indicating that it has been altered and is no longer suitable for burning the original fuel unless the removed parts are reinstalled Cutting of any sheet-metal parts of the fireplace, in which the gas fireplace insert is to be installed, is prohibited unless following the directions below.
  • Page 11: Clearances

    Installation Clearances Hearth Clearances WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. WARNING Any hearth extending out in front of the insert must not have any portion above 7”...
  • Page 12: Mantle Clearances

    Installation Mantle Clearances WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. NOTE Mantle depth of less than 1” is not considered a mantle Sidewall Clearances...
  • Page 13: Gas Connections

    Installation Gas Connections Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve. Adequate clearance for proper installation and checking of the gas connections must be provided.
  • Page 14: Conversion Kit Instructions

    Installation Conversion Kit Instructions WARNING The conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 15: Convert The Gas Valve

    Affix Archgard Manufacturer’s label (part # 303-0128) in a conspicuous location. We suggest a location close to the gas control valve. Install the LP identification label to the valve (found in kit).
  • Page 16: Appliance Description

    Electrical Connections The 27-DVIM22N-2 comes complete with an thermally controlled variable speed fan equipped with a solid state speed control. Do not cut or remove the grounding prong from this plug. NOTE: This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes,...
  • Page 17: Venting Instructions

    The 27-DVIM22N-2 requires (2) flexible flue of a gas fireplace insert. liners: INLET Collar - 3”...
  • Page 18: Venting Instructions 999-Ins-Tk

    Installation Venting Instructions 999-INS-TK Instructions for use with Archgard vertical termination cap. Part # 999-INS-TK Install the termination cap being sure to provide sufficient space (around and on top) so as not to impede the flow of air, both into and out of the cap. This cap is only to be used for non combustible installations. Do not recess into the top of the chimney.
  • Page 19: Optional Wall Switch Or Thermostat

    Installation Optional Wall Switch or Thermostat If a wall mounted switch or a wall mounted thermostat is desired, Archgard recommends that the device be wired as shown in the diagram below. NOTE: Archgard Industries does not manufacture or sell any type of wall switch or wall thermostat and will not extend warranty to them.
  • Page 20: Surround Installation

    Installation Surround Installation Surround options available are dependent upon the control panel configuration. (See Control Panel Locations regarding configuration.) Shallow surround options are not available on a unit with ‘Controls Out’ configuration. Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney.
  • Page 21: Log Placement

    Log Placement The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when first installing the logs, and if removed for servicing, as they can be damaged or broken if not handled properly.
  • Page 22 Installation Log #1: Locate Log 1 and align the holes in the bottom line up with the two locater pins. Push down firmly onto locater pins. Log #2: Locate log #2 using the locator pin on the burner for the left side. Sit the right side of the log into the notch of log #1 (as shown in inset).
  • Page 23 Installation Log #4: Locate Log #4 and align the two holes in the log with the two locater pins in the center of the burner. Push down onto locator pins as shown. Log #5: Locate Log #5 and align the hole in the bottom with the locater pin in the burner. Place the other end of the log in the locator pin of log #2.
  • Page 24: Ember Placement

    Installation NOTE Logs #1, #3 and #4 have been crafted to allow airflow from under the logs. DO NOT crush the bottom of the logs to make these sit flush with the top of the burner. Care must also be taken to not completely block the front of the logs with embers. Ember Placement Place black embers around logs as shown, do not completely block the holes in the burner.
  • Page 25: Complete Log Set

    Installation Complete Log Set Item # Item Description Unit 310-6270 Complete Log Set 310-6270-1 Log 1 (Right Side) 310-6270-2 Log 2 (Rear) 310-6270-3 Log 3 Left Side) 310-6270-4 Log 4 (Center Front) 310-6222-6 Log 5 (Center Left) 310-6222-5 Log 6 (Center Right) 310-0020 Black Embers (2 cup bag)
  • Page 26: Glass Door Installation And Removal

    Do not operate appliance with the glass front cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. IF YOUR GLASS BREAKS In the event your glass cracks or breaks, Archgard recommends that a complete new door assembly be ordered to replace the original door. •...
  • Page 27: Safety Barrier Installation

    Installation Safety Barrier Installation If barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance (Part Number 27-BS). WARNING Screen Top DOOR MUST BE INSTALLED PRIOR TO SCREEN INSTALLATION TO AVOID POSSIBLE DAMAGE OR INJURY. Screen Bottom Retainer Tabs Identify the top and bottom of the screen.
  • Page 28: Final Installation Check

    Final Installation Check Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally in- stalled in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 29: Operation

    Operation Operation First Fire ATTENTION When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat evaporating the oils and solvents used in the production of the fireplace. Close off the room to the rest of the house and open all windows. Keep the room well ventilated, as smoke alarm may sound. Run the appliance for at least 6 hours at maximum setting with blower set to “OFF”...
  • Page 30: Lighting Instructions On Rating Plate

    Operation Lighting Instructions on Rating Plate...
  • Page 31: Maintenance

    The use of abrasive cleaners will damage the glass which may cause an unsafe situation and void the warranty. Regularly: • Frequent cleaning of the ceramic glass is required. Archgard recommends using a good quality “gas fireplace” glass cleaner that is available at any hearth retail location. DO NOT CLEAN WHILE HOT. •...
  • Page 32: Servicing Under Warranty

    Servicing Under Warranty Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, along with the initial installation information (from the front of this manual).
  • Page 33: Checking Inlet / Outlet Gas Pressure

    Maintenance Checking Inlet / Outlet Gas Pressure Remove the surround. The pressure test taps are located on the valve. The taps are located in the gas valve front face. The inlet is marked ‘IN’ and the outlet is marked ‘OUT’. See Fig.1. Loosen the set screw inside the tap with a screwdriver.
  • Page 34: Replacing Comfort Blower

    Maintenance Replacing Comfort Blower CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 35: Troubleshooting

    Maintenance Troubleshooting Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM ACTION Pilot will not light after pressing When lighting the appliance for the first time after installation or after servicing, there is...
  • Page 36: Replacement Parts List

    Check for proper mounting of the thermal snap disc. Check electrical connections. Check for defective thermal snap disc. Check for defective convection blower speed controller. Check for defective convection blower. Replacement Parts List Archgard 27-DVIM22N-2 Item # Item Description Unit 308-0013 Valve, SIT 820 Nova, Hi/Low Natural Gas...
  • Page 37: Frequently Asked Questions

    Q. My fan/blower makes a “whirring” or “humming” noise. A. Your Archgard gas appliance uses a powerful fan to push heated air into your room. It is not unusual to hear a “humming” noise when your fan is running. Note: the sound will change depending on the setting that your fan speed control is set at.
  • Page 38: Archgard Limited Warranty

    Date of Purchase • Problem Description NOTE: Warranty will be void if work is carried out by an unqualified person(s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part(s). •...
  • Page 39: Warranty Registration

    POSTAGE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED Model # : SALZBURG XL Serial #: Date Installed: Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer’s Name &...
  • Page 40 June 29 2016...

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