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Ironman4x4 800 Series Installation Manuals

Drawer systems
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INSTALLATION GUIDE
800 SERIES
DRAWER SYSTEMS

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Summary of Contents for Ironman4x4 800 Series

  • Page 1 INSTALLATION GUIDE 800 SERIES DRAWER SYSTEMS...

  • Page 2: Parts Listing

    FIG 1 FIG 6 1x Front Rail 1x Left Hand Panel FIG 2 1x Back Panel FIG 7 1x Middle Panel FIG 3 x1 1 Piece Floating Rib (1PFR) x1 2 Piece Floating Rib (2PFR) FIG 8 1x Right Hand Panel FIG 4 1x Back Rail (BR) FIG 5...
  • Page 3 FIG 10 FIG 16 FIG 22 2x Drawer Fronts 36x 8mm Washers 6x 8g x 10mm Screws FIG 23 FIG 11 FIG 17 12x M6 x 10mm CSK Screws 4x Drawer Ends 36x 8mm Bearings FIG 24 FIG 12 FIG 18 62x M6 x 16mm CSK Screws 2x Drawer Bodies 29x 8mm Star Washers...
  • Page 4 STEP 1 Attach left and right hand panels to front and back rails as shown using M6 x 16mm CSK (FIG 24) Screws in eight (8) places. NOTE: Position back rail with extra screw holes to outside of frame (Diagram 1). Position back rail with extra screw holes to outside of frame.
  • Page 5 STEP 2 Attach support brackets to middle panel top and bottom as shown below using M6 x 16mm CSK (FIG 24) screws in eight (8) places. STEP 3 Attach middle panel to frame as shown below (Diagrams 2 & 3) using M6 x 16mm CSK (FIG 24) screws in six (6) places.
  • Page 6 STEP 4 Attach back panel to frame as shown using M6 x 16mm CSK (FIG 24) screws in twelve (12) places. STEP 5 Diagram 1 Attach Rubber Drawer Stops through 6.5mm holes in back panel in two places by pushing arrow head points into holes (Diagram 1) and pulling through gently as not to tear them and so they clip in as shown.
  • Page 7 STEP 6 Attach Floating Ribs x 2 to frame as shown using M6 x 16mm CSK (FIG 24) screws in twelve (12) places. NOTE: Refer to Model Specific spec sheets for Floating Rib locations. STEP 7 Attach Drawer Stopper brackets to left and right hand panels as shown using M6 x 16mm Pan Head (FIG 26) screws in four (4) places.
  • Page 8 STEP 8 Install bearings to left and right panels as shown using M8 x 25mm Bolt (FIG 20), 8mm Washer (FIG 16), Star Washer, Bearing (FIG 17) and 8mm Nyloc Nut (FIG 19) as per configuration shown in fourteen (14) places. STEP 9 Install bearings to 8mm holes in all bottom flanges of frame as shown (Diagram 1) using M8 x 25mm...
  • Page 9 STEP 10 Install bearings to middle panel as shown using M8 x 35mm Bolt (FIG 21), 8mm Washer (FIG 16), Star Washer, Bearing (FIG 17) and 8mm Nyloc Nut (FIG 19) as per configuration shown below in seven (7) places. STEP 11 STEP 12 Attach rear drawer end to carcass...
  • Page 10 STEP 13 Attach drawer fronts to front of carcass using M6 x 16mm CSK (FIG 24) screws as shown (Diagram 1) in seven (7) places on each drawer. NOTE: These same screws also attach the drawer end to the drawer carcass so make sure drawer end is in place first and screws go through both as shown.
  • Page 11 STEP 16 COMPLETED Attach Wooden Carpeted (FIG Your finished product should represent this picture. 14) to top of flanges of frame as shown using M6 x 25mm S/S Socket Head (FIG 25) screws in 16 places. NOTE: These same screws also attach the drawer end to the drawer carcass so make sure drawer end is in place first and...

  • Page 12: Hardware Listing

    Hardware Listing Diagram 1 WASHERS PACKERS BOLTS NUTS 4 x M10 x 25mm 4 x 20mm 4 x M10 x 35mm 4 x M10 Nyloc 2 x M6 2 x M6 x 35mm 4 x Mudguard NOTE: As this system is made to suit multiple vehicles, you will have some hardware left over.

  • Page 13: Rear Of Vehicle

    Locating & Centralising The Drawer System 1. Prepare the vehicle removing any seats and obstructions. Refer to Page 16 for your vehicle specific instructions. 2. For vehicles with existing mounting points, locate these and align the holes in the floating ribs. 3.
  • Page 14 Hardware Location Matrix MAKE VEHICLE MODEL NM, NP, NS, NT GL, GLX, GLS, VRX, Mitsubishi Pajero EXCEED (2000 on) Discovery 2 Land Rover ES, S, SE, HSE, SE7 (Feb 1999 - 04) Pajero 2 Piece Floating Rib Installation Drawer System Instructions Page 14 of 16...
  • Page 15 Hardware Listing VEHICLE HARDWARE USED HARDWARE USED HARDWARE USED HARDWARE USED VEHICLE MODEL APPLICATION “LF” (mm) “RF” (mm) “LR (mm) “RR” (mm) M10 x 35mm Bolt M10 x 35mm Bolt M6 x 35mm Bolt M6 x 35mm Bolt Mitsubishi Pajero GL, GLX, GLS, VRX, M10 x 25mm Washer M10 x 25mm Washer...

  • Page 16: Vehicle Preparation

    VehiCle PrePArAtion Mitsubishi Pajero NM-NT 1. Remove rear floor section. 2. Remove rear seats. 3. Remove locking bar for rear seats and refit two inside bolts. 4. Remove tie down points. 5. Place 20mm packer over threaded hole for tie down point. Landrover Discovery 2 1.