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HellermannTyton Autotool System 3080 Operating Instructions Manual

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A u t o t o o l S y s t e m 3 0 8 0
TOC-Cover
O p e ra t in g I n st r u c tio ns

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Summary of Contents for HellermannTyton Autotool System 3080

  • Page 1 A u t o t o o l S y s t e m 3 0 8 0 TOC-Cover O p e ra t in g I n st r u c tio ns...
  • Page 2 Translation of the original operating instructions...

  • Page 3: Table Of Contents

    Operating Instructions Translation of the original operating instructions Table of contents Notes for the user Transport, disposal and storage Information about the product ..5 Transporting the device ... . 11 Warranty .
  • Page 4 8.5.4 Check and replace the ribbon knife . . . 21 Technical data ATS3080 ..... . . 22 9.1.1 Serial number ....23 9.1.2 Nameplate .

  • Page 5: Notes For The User

    HellermannTyton GmbH (hereinafter referred to with the appropriate precautions, will cause death or severe as HellermannTyton). Any breach or infringement of these injury. stipulations will result in liability for damages.

  • Page 6: Other Notational Conventions

    Safety warnings 2 1 2 Electrical safety CAUTION a) Power tool plugs must match the outlet. Never Text accompanied by the signal word "CAUTION" indicate modify the plug in any way. Do not use any adapter hazardous situations which, in the event of non-compliance plugs with earthed (grounded) power tools.

  • Page 7: Power Tool Use And Care

    • Use of spare parts and accessories not tested and Power tools are dangerous in the hands of untrained approved beforehand by HellermannTyton users. • Operation of the ATS3080 with the housing open e) Maintain power tools and accessories.

  • Page 8: Specialist Personnel For Maintenance And Servicing

    After parts have been replaced, always check that trained electrician. everything is in full working order. f Use only accessories approved by HellermannTyton. 2 4 4 Authorised specialist for repair and testing Accessories can affect the way in which the ATS3080 Only service technicians from HellermannTyton or service works.

  • Page 9: Design And Function

    Design and function Design and function Scope of supply Si gn Contents of the service box 1 Autotool System 3080 (ATS3080) 2 Jaws diameter 30 mm, diameter 50 mm and diameter 80 mm 10 Screwdriver 2 mm Allen screw 3 Service box 11 Screwdriver PH0 50...

  • Page 10: Functional Description

    Design and function Functional description Display 3 2 1 Tool ATS3080 1 Lock position 2 Switch 3 Start position 4 Lock material 5 Motor 6 Time 7 Overload 8 Ribbon material 9 Roller block 10 Reset 3 2 2 Power pack 3080 1 ATS3080 2 Reset lever 3 Display...

  • Page 11: Transport, Disposal And Storage

    Transport, disposal and storage Transport, disposal and storage Installation Transporting the device Installing the accessories f Use the supplied case for transport. f Always proceed in accordance with the instructions supplied with the accessory in question. Disposal Set limit Disposal of the ATS3080, the power pack 3080 and individual subassemblies and the disposal of consumables Required tool and auxiliaries are subject in part to statutory regulations.

  • Page 12: Assemble Jaws

    Operation Assemble jaws Required tool • Screwdriver 2 mm Allen screw Assemble jaws S ig f Connect the ATS3080 with the connecting cable the power pack 3080 ; The locking rings of the connecting cable engage. Operation Load tie heads f Select the jaws suitable for the bundle, à "Geometries of bundles"...

  • Page 13: Adjust Attractive Force

    Operation f Push the roller block into the central position until it Bind engages. f Guide the bundle in front of the end cap of the f With the teeth facing up, insert the tie ribbon approx. ATS3080. 10 cm deep. NOTE f Slide the roller block right up until the red button...

  • Page 14: Sequence Of Movements In Normal Operation

    Operation Sequence of movements in normal operation Positioning The sequence of movements as shown here is with 50 mm 6 7 1 Positioning the bundle jaws and a round object (bundle). f Make sure that the bundle is always in the same position.

  • Page 15: Switching Off

    Operation Switching off 6 9 2 Remove the tie heads from the tie head transport NOTE f Keep the main switch on the power pack 3080 off when the ATS3080 is not in use and when a change is to be made.

  • Page 16: Troubleshooting

    Troubleshooting Troubleshooting Error analysis The LED lights on the display indicate the current operating status: • LED 10 lights up green: O.K. • An LED lights up red: error • No LED lights up: PCB defective The following table describes the causes and solutions in the event of an error notification on the display.

  • Page 17: Possible Faults

    Troubleshooting Possible faults The following table describes possible malfunctions on the ATS3080, for which notification is not provided on the display. FAULT PATTERN POSSIBLE CAUSE SOLUTION Loops form • Attractive force too low f Adjust attractive force, à "Adjust attractive force" on page 13 f Move the end cap of the ATS3080 so that it is tight on Projecting cable-tie ends,...

  • Page 18: Important Notes

    (see arrows). It is advisable to have the ATS3080 serviced by ; The tie heads are transported into the end cap. HellermannTyton once a year or after every approx. 1 million bindings. f Insert the tie head puller and turn by 90°.

  • Page 19: Maintenance Schedule

    Maintenance Maintenance schedule WHEN? WHO? WHAT AND HOW? f Blow out the end cap with compressed air. Daily Setup specialist f Check jaws for secure position. Repair NOTE f Always perform a reset before commencing repair work, à "Performing a reset" on page 18. 8 5 1 Clean end cap Required tool •...

  • Page 20: Flap

    8 5 3 Replace upper jaw flap and lower jaw flap Required tools and resources • Screwdriver PH0 50 • Loctite 243 (optionally available from HellermannTyton) Replace lower jaw flap and upper jaw flap of jaw diameter 30 f Loosen the screws on the upper and lower jaw.

  • Page 21: Check And Replace The Ribbon Knife

    Maintenance Replace lower jaw flap and upper jaw flap of 8 5 4 Check and replace the ribbon knife jaw diameter 80 Required tool • Screwdriver PH0 50 Check and replace the ribbon knife f Dismantle the jaws, à "Assemble jaws" on page 12 f Remove the end cap , à "Clean end cap"...

  • Page 22: Technical Data

    Technical data Technical data ATS3080 113,8 50,1 Ø d Value Jaws diameter 30 mm Jaws diameter 50 mm Jaws diameter 80 mm Max power draw 60 W Input voltage 48 V Weight approx. 1900 g Bundle thickness diameter d 30 mm 50 mm 80 mm Dimensions 272 mm...

  • Page 23: Serial Number

    9 1 2 Nameplate HellermannTyton Made in Germany HellermannTyton GmbH Großer Moorweg 45, 25438 Tornesch Input: 48V max. 60W Autotool System 3080 Tel. +49 4122 701-0 . Fax +49 4122 701-344 E-Mail: toolsystems@HellermannTyton.de 102-00900 RoHS www.HellermannTyton.de The nameplate is on the right side of the housing.

  • Page 24: Power Pack 3080

    Technical data Power pack 3080 Value Line voltage 100 V – 230 V Line frequency 50/60 Hz Protection class Dimensions L × W × H approx. 260 mm × 110 mm × 93 Weight approx. 1500 g Connecting cable and plug Certified as per UL 1977 Operating Instructions •...

  • Page 25: Interface Overview, Power Pack 3080

    Technical data Interface overview, power pack 3080 ATS3080 Power Pack Power Signal Noise and vibration information 1 Socket for power cable 2 Fuse Emission sound pressure level 71 dB re20 μPa 3 Socket for connection to ATS3080 or to the control boxes 3 dB Signal Uncertainty K...

  • Page 26: Declarations Of Conformity

    Declarations of conformity Declarations of conformity 10 1 ATS3080 Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002...

  • Page 27: Power Pack 3080

    Declarations of conformity 10 2 Power pack 3080 Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002...
  • Page 28 HellermannTyton operates globally in 37 countries Europe Asia-Pacifi c HellermannTyton B.V. – HellermannTyton Ltd – UK Belgium/Netherlands William Prance Road HellermannTyton GmbH – Austria Vanadiumweg 11-C Plymouth International Medical HellermannTyton – Australia 3812 PX Amersfoort and Technology Park Rennbahnweg 65 Tel.: +61 2 9525 2133...

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