HellermannTyton Autotool CPK hybrid Operating Instructions Manual
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HellermannTyton Autotool CPK hybrid Operating Instructions Manual

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A u t o t o o l C P K h y b r i d
TOC-Cover
Op era ti n g I n st r u cti ons

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Summary of Contents for HellermannTyton Autotool CPK hybrid

  • Page 1 A u t o t o o l C P K h y b r i d TOC-Cover Op era ti n g I n st r u cti ons...
  • Page 2 Translation of the original operating instructions...

  • Page 3: Table Of Contents

    Operating Instructions Translation of the original operating instructions Table of contents Notes for the user . . . . . . . . . . . . . . . . . . . 5 3.1.3 Checking scope of supply .
  • Page 4 8.3.1 Interruption front sensor ... 17 9.6.4 Installing other languages ..26 8.3.2 Check of binding ....17 Measurement environment menu .

  • Page 5: Notes For The User

    Text accompanied by the signal word "WARNING" indicate part, without the prior written consent of hazardous situations which, in the event of non-compliance HellermannTyton GmbH (hereinafter referred to as with the appropriate precautions, can cause death or serious injury. HellermannTyton). Any breach or infringement of these stipulations will result in liability for damages.

  • Page 6: Other Notational Conventions

    Safety warnings 1 .8 .2 Other notational conventions b) Avoid body contact with earthed or grounded surfaces, such as those of pipes, radiators, cookers f Indicates an instruction and refrigerators. The risk of electric shock is higher • Indicates a list when your body is earthed.

  • Page 7: Use And Handling Of The Power Tool

    Safety warnings h) Do not permit yourself to be lulled into a false sense b) Protect the battery pack from moisture. Do not dip of security and do not disregard the safety regula­ the battery pack into liquids. Contact with liquids tions for working with power tools, even after can cause damage that in some cases lead only hours frequent or repeated use has made you familiar with...

  • Page 8: Safety Instructions For Chargers

    • Use of spare parts and accessories not tested and Do not use the charger if you detect damage. Do approved beforehand by HellermannTyton not attempt to open the charger; have the charger • Operation of the CPK hybrid with the housing open repaired only by a qualified specialist using only the manufacturer’s genuine spare parts.

  • Page 9: Qualified Electrician

    2 .4 .4 Authorised specialist for repair and testing Only service technicians from HellermannTyton or service technicians certified by HellermannTyton are permitted to carry out repairs and safety checks.

  • Page 10: Design And Function

    Have damage confirmed by the freight forwarder and notify 4 Tie advancer HellermannTyton immediately in writing. 5 CPK hybrid 6 Case 7 Safety instructions and short guide for the CPK hybrid...

  • Page 11: Functional Description

    Design and function 3 .2 Functional description 3 .2 .2 Power pack CPK 3 .2 .1 CPK hybrid tool Power pack CPK Data Signal Power 1 Main switch 2 LED indicator Power: Green: Power pack ON 3 LED indicator Signal: Green: CPK hybrid connected and ready, Red: Error Yellow: Binding cycle active...

  • Page 12: Transport, Disposal And Storage

    Transport, disposal and storage Transport, disposal and storage 4 .1 Transporting the device f Always use the case that comes with the device to transport the CPK hybrid. In : Ti e O ut : Er ro r O ut : Bu 4 .2 Disposal...

  • Page 13: Operation

    Operation Operation 6 .4 Positioning and binding items for bundling f Select the Force level and/or Quality parameters, 6 .1 Switching on and off in mains operation à "Accessing the parameter set" on page 14 or à "Selecting a parameter set" on page 21. 6 .1 .1 Switching on The device is suitable for the following bundle f The power-supply outlet must be readily accessible...

  • Page 14: Emptying The Waste Box

    Settings in the display menu 6 .4 .1 Emptying the waste box f Use the Select button to select the desired setting in the display menu. The waste box has to be emptied after a maximum of 120 bindings at a bundle diameter of 3 mm. As f Press the Enter button the bundle diameter increases, so does the number f Press the Enter button...

  • Page 15: Setting The Force Level

    Settings in the display menu f The binding quality is indicated with a blue border. f Press the Enter button until the desired binding quality AT 2000 CPK is reached. ; The binding quality is indicated by the number of red stars.

  • Page 16: Setting Tension-Free Cutting

    Settings in the main menu Cut-free binding Settings in the main menu f Press the Enter button to deactivate flush cutting. After switching on the CPK hybrid at the connected ; The projecting cable-tie end is indicated with a blue power pack, the start screen appears on the display.

  • Page 17: Status Menu

    Settings in the main menu 8 .2 Status menu ; The Settings menu appears on the display. Status Settings Counter reading 00000005 Interruption front sensor Tool software 1.70/ 8/ 3 Check of binding Power-pack SW 01:11 Back Serial number 00000013 Temperature Humidity Last service...

  • Page 18: Contact Menu

    Contact menu shows you the current website of • Service level the manufacturer. 9 .2 .1 Binding menu Contact Level Binding Binding Change Synchronise www.HellermannTyton.com information parameters language with PC time Operator Read Setup Read specialist Service 9 .2 .2 Service menu...

  • Page 19: Parameter Set Menu

    HT Data Management 9 .2 .6 Parameter set menu Level Create parameter sets Operator Setup specialist Service Operating Instructions • CPK hybrid • 11-2021 • v04 • 106-29004...

  • Page 20: Binding Menu

    HT Data Management 9 .3 Binding menu Binding menu appears on the display when you launch the software. 9 .3 .1 Entering a password 1 Version information and date of publication of the software 2 Entry box for password for access level The password consists of four characters and the default 3 Language setting setting is 0000.

  • Page 21: Synchronising Time And Date

    HT Data Management 9 .3 .3 Synchronising time and date 9 .3 .8 Activating consecutive trigger f Click on Synchronise with PC time Consecutive trigger effects continuous binding without repeatedly actuating the start trigger. Bindings ; Clock time and date of the power pack are synchronised will be carried out as long as the start trigger remains with the PC connected to the device.

  • Page 22: Service Menu

    HT Data Management 9 .4 Service menu 9 .4 .1 Updating service information 1 Serial number and counter reading display 2 Information for HellermannTyton service f Click on Fetch data from tool. 3 Access code of the CPK hybrid ; The information about the counter reading and service 4 Refresh the service information and parameters of the CPK hybrid is refreshed.

  • Page 23: Changing The Access Code For The Cpk Hybrid

    HT Data Management 9 .4 .3 Changing the access code for the CPK hybrid f Enter the new access code at Tool code. The access code is a three-digit number and the default setting is 000. f Click on Send data to tool.

  • Page 24: Limit The Time Period Of The Bindings

    HT Data Management 9 .5 .2 Limit the time period of the bindings f In the window opened by the operating system, click on Save button. Limits the time period for updating the binding information ; The bindings and messages are exported from the CPK hybrid and saved as a *CSV file.

  • Page 25: Update Menu

    CPK hybrid. 4 Install other languages The current firmware can be found at the following web address: www.HellermannTyton.com/autotool-cpk NOTE When the firmware for the CPK hybrid is updated to Version 1.77 or newer, the existing binding data is deleted from the ring memory.

  • Page 26: Changing The Password

    (%). 9 .6 .2 Changing the password The setup specialist's password consists of four characters and the default setting is 0000. HellermannTyton recommends setting an alphanumeric password that includes at least one special character. f Click on Change.

  • Page 27: Measurement Environment Menu

    HT Data Management 9 .7 Measurement environment menu Measurement environment menu appears only if the user has logged on with the setup specialist's password. 9 .7 .1 Using measurement mode 1 Displaying binding information 2 Show binding parameter settings In measurement mode, the binding information for a 3 Adjust the measured force binding cycle with a measured force is documented in a log file.

  • Page 28: Deleting Measurement Results

    HT Data Management f Click on the measurement mode functions to trigger the corresponding action on the CPK hybrid. f Perform one binding. ; The binding information is displayed f Enter the calculated value into the field Measured force  f Click on Accept. ;...

  • Page 29: Parameter Set Menu

    HT Data Management 9 .8 Parameter set menu Parameter set menu appears only if the user has logged on with the setup specialist's password. Data changed on the CPK hybrid is indicated with an *. 1 Overview of the parameter sets 2 Data synchronisation with the CPK hybrid f Edit the parameter sets, à "Editing parameter sets"...

  • Page 30: Loading Parameter Sets

    HT Data Management 9 .8 .3 Loading parameter sets f Click on Load from file. f Select the file with the file ending “cpkpreset”. f In the window opened by the operating system, click on the Open button. ; The parameter sets are displayed in the overview 9 .8 .4 Editing parameter sets f Select the parameter set in the overview and click on Edit...

  • Page 31: Exporting Process Data From The Power Pack

    Troubleshooting f Activate the option Long waiting time as well. The USB memory stack must be FAT32-formatted. ; The holding time before cutting increases. This gives the ; The Data LED lights up green as soon as the device binding more time to release tension. recognises the USB memory stick.

  • Page 32: Performing A Reset

    Troubleshooting 10 .2 Performing a reset f Push the actuator for bandoleer cutter to the left. f Press the catch A reset of the CPK hybrid always has to be performed before repair work is undertaken. f Open the gate f Remove cable-tie residues where necessary.
  • Page 33 Troubleshooting DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION f Push actuator for bandoleer cutter to the left. • The CPK hybrid is not in the Error, start position start position. f Open the gate. 1. Operate bandoleer cutter ; Error, start position appears as the next 2.
  • Page 34 Troubleshooting DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION f Push actuator for bandoleer cutter to the left. • The cable tie bandoleer is Error, drum pulled in at an angle. f Open the gate. 1. Operate bandoleer cutter • Roller lever drum is jammed f Open the two transparent service flaps at the gate, 2.

  • Page 35: Possible Fault

    Troubleshooting DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION • The back-up battery for the f Change the back-up battery, à "Changing the battery Time loss clock in the power pack has of the power pack" on page 36. 1. Check battery in power pack discharged.

  • Page 36: Changing The Battery Of The Power Pack

    Maintenance f Change back-up battery f Turn the drum past the point of indexing resistance For details of battery type, à "Power pack CPK" on and remove the cable-tie residues. page 42 f Close the left and right service flaps. f Position the housing and affix using the cover f Switch the power pack ON.

  • Page 37: Accessories And Extras

    106-00100 It is advisable to have the CPK hybrid serviced by Bench mount kit CPK 106-00040 HellermannTyton once a year or after every approx. Overhead suspension CPK 106-00050 1 million bindings. This will allow the CPK hybrid to be CPK safety warnings 106-29003 checked and updated to the latest modification status.

  • Page 38: Checking Front Cap And Position Of

    Maintenance f Hold the upper jaw flap  in place during removal. 11 .5 .4 Checking tie advancer f Switch the power pack OFF. f Check spring  , upper jaw flap and upper jaw guide for wear and chipping. f Angle the upper jaw past the lower jaw and seat it f Push the actuator for bandoleer cutter...

  • Page 39: Replacing The Battery Pack

    Maintenance The tie advancer can be inserted in both directions. f Push in the tie advancer as far as mark A Position of tie advancer message appears if positioning is not correct, à "Display messages" on page 32. f Close the roller block f Tighten the screw f Close the gate 11 .5 .6 Replacing the battery pack...

  • Page 40: Technical Data

    Technical data Technical data 12 .1 CPK hybrid tool CPK hybrid without battery pack Value Max . power draw 50 W Input voltage 25.2 V (power pack) 18 V (battery pack) Size L × W × H approx. 285 mm × 86 mm × 245 mm Weight approx.
  • Page 41 Technical data CPK hybrid with battery pack Value Max . power draw 50 W Input voltage 25.2 V (power pack) 18 V (battery pack) Size L × W × H approx. 285 mm × 86 mm × 245 mm Weight approx.

  • Page 42: Power Pack Cpk

    Technical data 12 .2 Power pack CPK 12 .5 Noise and vibration information Value Line voltage 100 V – 230 V Emission sound pressure level L 65 dB re20 μPa Uncertainty K 3 dB Line frequency 50/60 Hz Sound power level L 76 dB re1pW Protection class Uncertainty K...

  • Page 43: Declarations Of Conformity

    Declarations of conformity Declarations of conformity 13 .1 CPK hybrid Autotool system Operating Instructions • CPK hybrid • 11-2021 • v04 • 106-29004...

  • Page 44: Power Pack Cpk

    Declarations of conformity 13 .2 Power pack CPK EC declaration of conformity POWER PACK CPK 106-00100 and 106-00110 Manufacturer: HellermannTyton GmbH Address (street): Grosser Moorweg 45 Address (postcode/place): D-25436 Tornesch, Germany Telephone: +49 4122/701-1 Telefax: +49 4122/701-400 We declare that the product introduced to the market by us...

  • Page 45: Battery Pack - Cpk Hybrid Autotool

    Declarations of conformity 13 .3 Battery pack – CPK hybrid Autotool E C - CONFIRMATION AKKU – Autotool CPK hybrid 106-006021 Manufacturer: HellermannTyton GmbH Street: Großer Moorweg 45 Postal Code / City: 25436 Tornesch Country: Germany Telefon: +49 4122/701-1 Fax:...

  • Page 46: Charger - Cpk Hybrid Autotool

    Declarations of conformity 13 .4 Charger – CPK hybrid Autotool E C - CONFIRMATION POWER PACK – Autotool CPK hybrid 106-006021 Manufacturer: HellermannTyton GmbH Street: Großer Moorweg 45 Postal Code / City: 25436 Tornesch Country: Germany Telefon: +49 4122/701-1 Fax:...
  • Page 47 HellermannTyton operates globally in 37 countries Europe Asia-Pacific HellermannTyton B.V. – HellermannTyton Ltd – UK Belgium/Netherlands William Prance Road HellermannTyton GmbH – Austria Vanadiumweg 11-C Plymouth International Medical HellermannTyton – Australia Rennbahnweg 65 3812 PX Amersfoort and Technology Park Tel.: +61 2 9525 2133 1220 Vienna Tel.: +31 33 460 06 90...

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