Micronics PF D550 Installation & Operation Instructions

Micronics PF D550 Installation & Operation Instructions

Portable doppler flow meter
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USER'S GUIDE
Installation & Operation
Instructions
Portable Doppler Flow Meter
Model PF D550
Manual Series A.1.7

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Summary of Contents for Micronics PF D550

  • Page 1 USER'S GUIDE Installation & Operation Instructions Portable Doppler Flow Meter Model PF D550 Manual Series A.1.7...
  • Page 2 Note: This page has been left blank intentionally. Page 2...
  • Page 3: Table Of Contents

    PF D550 Portable Doppler Flow Meter INDEX BATTERY......................4 CONNECTIONS ....................4 KEYPAD SYSTEM....................5 CALIBRATION MENU ..................6 MESSAGE......................7 STATUS ........................7 PASSWORD......................8 UNITS/MODE.......................9 CALIBRATION.....................10 DATA LOGGING ....................11 SPECIAL FUNCTIONS ..................12 SENSOR MOUNTING LOCATION ..............14 FIELD TROUBLESHOOTING ................18 COMMON QUESTIONS AND ANSWERS............20 APPLICATIONS HOTLINE..................22 PRODUCT RETURN PROCEDURE ..............23...
  • Page 4: Battery

    Use type PSE4 supplied with 4 m (12 ft) cable. Optional 15 m (50 ft) extension cable available. 4-20mA Active only when powered by AC charger, maximum load 500 ohm. Cable Part #USB-PD is supplied for connecting the PF D550 to a PC or laptop. Page 4...
  • Page 5: Keypad System

    An AC powered 15 volt DC power module is supplied for battery charging and continuous use. KEYPAD SYSTEM The following diagram shows the PF D550 menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown.
  • Page 6: Calibration Menu

    PF D550 Portable Doppler Flow Meter CALIBRATION MENU Page 6...
  • Page 7: Message

    The main display shows the units selected from the Units/Mode menu, Flow or Velocity rate being measured, TOTALIZER. The PF D550 will start-up with this display and will return to this screen after a timeout if keys are not pressed in other menus.
  • Page 8: Password

    PF D550 Portable Doppler Flow Meter 24 HR LOG Press from the RUN display to view a formatted flow report from instruments with a built-in data logger. Press to scroll down one day or repeatedly to scroll to a specific date. Up to 365 days can be stored. Newest date will overwrite the oldest.
  • Page 9: Units/Mode

    PF D550 Portable Doppler Flow Meter UNITS/MODE From press the and then the to select Mode Flow Velocity Flow mode displays the flow rate in engineering units (e.g. gpm, litres/sec, etc.) Press the to store your selection then the to the next menu item and enter.
  • Page 10: Calibration

    PF D550 Portable Doppler Flow Meter CALIBRATION Press the to enter. Use to position before Calibration each menu item and to enter. When settings are completed press to store and return to the menu. Calibration Press then to change the numbers and decimal point.
  • Page 11: Data Logging

    RETRIEVE LOG FILE Install Micronics Logger on your PC or laptop. Refer to the Help menu in the program for detailed instructions. - Connect the PF D550 to the PC using the supplied USB cable.
  • Page 12: Special Functions

    PF D550 Portable Doppler Flow Meter SPECIAL FUNCTIONS Select Language English French Spanish Press and select to erase and restart the Reset Totalizer totalizer at zero. Select to have reverse flow readings deducted Negative Totals from the totalizer. Select to totalize forward flow only and ignore reverse flow.
  • Page 13 PF D550 Portable Doppler Flow Meter SIMULATION Exercises the 4-20mA. Select and press to simulate maximum Flow or Velocity and Test Maximum to output 20mA to the analog channel. Select and press to simulate minimum Flow or Velocity and Minimum to output 4mA to the analog channel.
  • Page 14: Sensor Mounting Location

    Before permanently mounting a Doppler sensor onsite testing is recommended to determine optimum mounting position. Use the sensor coupling compound (supplied with each Micronics flow meter, or petroleum gel, acoustic compound or electrocardiograph gel). Take several readings around the axis of the pipe and then at several points upstream and downstream from the selected position, checking for consistent readings.
  • Page 15 The objective of site preparation is to eliminate any discontinuity between the sensor and the pipe wall, which would prevent acoustical coupling. A PC4 Sensor Mounting Kit is supplied with each Micronics flow meter. It includes recommended coupling compound in a plastic applicator and a stainless steel mounting bracket with adjustable pipe straps.
  • Page 16 Warm temperatures, moisture and vibration will accelerate this process. Dow Corning Silicone Compound #4 as supplied with the PF D550 (and available from Micronics Limited) is recommended for semi-permanent installations.
  • Page 17 PF D550 Portable Doppler Flow Meter SENSOR MOUNTING/COUPLING RECOMMENDATIONS Page 17...
  • Page 18: Field Troubleshooting

    PF D550 Portable Doppler Flow Meter FIELD TROUBLESHOOTING Possible Causes: Corrective Action : METER READING LOWER THAN EXPECTED • Calibration Error Review menu and Pipe UNITS/MODE • Lower flow rate than expected Investigate pump/valves. Compare velocity with alternate instrument •...
  • Page 19 PF D550 Portable Doppler Flow Meter Possible Causes: Corrective Action : horizontal pipe • Coupling compound washed out, or sensor loose on Remount sensor • pipe Use Dow Corning Silicone #4 METER READING TOO HIGH • Calibration error Review menu and Pipe UNITS/MODE •...
  • Page 20: Common Questions And Answers

    COMMON QUESTIONS AND ANSWERS The pipe vibrates. Will it affect the flow meter? Common vibration frequencies are far lower than the sonic frequencies used by the Micronics flow meter, and will not normally affect accuracy or performance. However, applications where very weak Doppler signal is present (when sensitivity is adjusted to maximum and signal strength is low), accuracy may be affected by pipe vibration, or the flow meter may show readings under no-flow conditions.
  • Page 21 Does the PF D550 require periodic recalibration? No. PF D550 calibration does not drift over time. The solid state sensor has no moving parts to wear and affect calibration. The Doppler flow technique generates an ultrasonic signal proportional to the velocity of flow.
  • Page 22: Applications Hotline

    PF D550 Portable Doppler Flow Meter APPLICATIONS HOTLINE For applications assistance, advice or information on any Micronics Instrument contact your Sales Representative, write to Micronics or phone the Applications Hotline below: Micronics Limited. Tel: +44 (0)1628 810456 Fax: +44 (0)1628 531540 Knaves Beech Business Centre, sales@micronicsltd.co.uk...
  • Page 23: Product Return Procedure

    Instruments may be returned to Micronics for service or warranty repair. Obtain an RMA Number from Micronics - Before shipping a product to the factory please contact Micronics by telephone, fax or email to obtain an RMA number (Returned Merchandise Authorization). This ensures fast service and correct billing or credit.
  • Page 24: Flow Meter Data Sheet

    PF D550 Portable Doppler Flow Meter FLOW METER DATA SHEET Micronics Knaves Beech Business Centre, Davies Way, Loudwater, High Wycombe, Buckinghamshire, United Kingdom, HP10 9QR Page 24...
  • Page 25: Limited Warranty

    Micronics Limited warrants, to the original purchaser, its products to be free from defects in material and workmanship for a period of one year from date of invoice. Micronics will replace or repair, free of charge, any Micronics product if it has been proven to be defective within the warranty period.
  • Page 26: Specifications

    Built-in 5-key progamming wth user-friendly calibration menu. Password protected. Language Selection: English, French, Spanish Sensitivity: Adjustable signal cut-off, signal strength and damping Approvals: Charger is CE and UL approved. The PF D550 is not certified for use in hazardous rated locations. Page 26...
  • Page 27 PF D550 Portable Doppler Flow Meter PSE4 Doppler Sensor Minimum Pipe Diameter: 12.5 mm (0.5") ID, 15 mm (0.6") OD Maximum Pipe Diameter: 4.5 m (180") ID Operating Temperature: -40° to 150°C (-40° to 300°F) Operating Frequency: 640 KHz Sensor Housing:...
  • Page 28: Appendix A - Conversion Table

    PF D550 Portable Doppler Flow Meter APPENDIX A - CONVERSION TABLE CONVERSION GUIDE FROM MULTIPLY BY US GALLONS CUBIC FEET 0.1337 US GALLONS IMPERIAL GALS 0.8327 US GALLONS LITRES 3.785 US GALLONS CUBIC METERS 0.003785 LITRES/SEC 15.85 LITRES CUBIC METERS 0.001...
  • Page 29: Pipe Charts

    PF D550 Portable Doppler Flow Meter PIPE CHARTS Page 29...
  • Page 30 PF D550 Portable Doppler Flow Meter Page 30...
  • Page 31 PF D550 Portable Doppler Flow Meter Page 31...

Table of Contents