Micronics Ultraflo 2000 Operating Manual

Flow & heatmeter
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ULTRAFLO 2000
INSTALLATION & OPERATING INSTRUCTIONS
ULTRAFLO 2000 FLOW
& HEATMETER
Operating Manual
Micronics Limited, Unit B3 Knaves Beech Business Centre, Davies Way, High Wycombe, Bucks HP10 9QR UK.
Tel: 01628 810456 Fax: 01628 531540 e-mail sales@micronicsltd.co.uk www.micronicsltd.co.uk
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Summary of Contents for Micronics Ultraflo 2000

  • Page 1 ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS ULTRAFLO 2000 FLOW & HEATMETER Operating Manual Micronics Limited, Unit B3 Knaves Beech Business Centre, Davies Way, High Wycombe, Bucks HP10 9QR UK. Tel: 01628 810456 Fax: 01628 531540 e-mail sales@micronicsltd.co.uk www.micronicsltd.co.uk...
  • Page 2: Table Of Contents

    Save And Exit WARNING - users should ensure or note that: The Ultraflo 2000 is not certified for use in hazardous areas. The local site safety regulations are complied with. Work is carried out in accordance with The Health & Safety at Work Act 1974.
  • Page 3: System Identification

    OUTPUT MICRONICS 24VDC 4-20mA(2) OUTPUT PT100 TEMPERATURE RETURN SENSORS (if supplied) The following information is required by Micronics when placing an order. EXAMPLE POWER VOLTAGE........ 24v DC PIPE OD..........60 PIPE MATERIAL ........STEEL APPLICATION TEMP......60°C LIQUID ..........WATER TRANSDUCER CABLE LENGTH..
  • Page 4: Introduction

    INSTALLATION & OPERATING INSTRUCTIONS the power supply, the power can now be applied. INTRODUCTION The Ultraflo 2000 is now ready for programming. The Ultraflo 2000 is a “Clamp-on” liquid flow meter A full programming procedure is described on that uses...
  • Page 5: Transducer Hardware

    Figure 6 Transducer Mounting ZERO The two different methods of mounting the transducers are shown on pages 5 & 6. When ordering the Ultraflo 2000 specific application information should have been given. This...
  • Page 6: Transducer Cables

    ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Figure 7 All transducers are mounted in Reflex or Diagonal SEPARATION mode as described on page 5 and 6. The guide DISTANCE ‘xxx’ mm rail assemblies are held in position using chains. Ref Line (E)
  • Page 7: Power Up

    Scroll Key 220VAC. When the SCROLL key is pressed in flow mode the display will read the following. When power is applied to the Ultraflo 2000 it will react in 2 distinctly different ways depending upon Signal 80% whether application...
  • Page 8: Quick Start

    Press ENTER to select this option and enter pipe material being used. Enter a figure and press application data. The user now has the option of ENTER. Contact Micronics if the sound speed is not selecting millimetres or inches. known.
  • Page 9 ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS and press ENTER. Contact Micronics if the sound If you have eneterd a SHC the following will now speed is not known. be displayed. RELATIVE DENSITY The display will show the following. FLUID Water Enter the relative density of the liquid being measured (Heatmeter only.
  • Page 10: View/Edit Site Data

    ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS From the MAIN MENU select View/Edit site data by pressing ENTER. This enables the user to view The display will now show the following. and edit the application data that has been VIEW/EDIT SITE entered into the unit previously.
  • Page 11: Setup Sensors

    The user cannot change this option. It is only used Diagonal mode. This has the effect of increasing by Micronics engineers to set sensor parameters the signal strength and maximum flow velocity. for a particular application and to make sure the...
  • Page 12: Calibrate 4-20Ma

    ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Use the scroll and decimal point key to set 20mA Approx max flow and keys 5 and 6 to trim. Press ENTER when * * * * l/m complete. The following will be displayed. Press SCROLL.
  • Page 13: Functions Display

    ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Pressed for a second time it will display the mA out 0.00 ERRORS PENDING (see page 16 - Error & Output Warning Messages). When pressed for a third Units time it will read flow.
  • Page 14: Pulses/Set Point

    ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS The display will show the following. PULSES/SET POINT Units SETUP 4-20MA Max. 1000 Output l/pulse Set point This function allows the user to scale the 4-20mA. Exit Press ENTER to select and enter your required maximum flow rate in the units selected.
  • Page 15: Cutoff M/S

    It is possible Are you sure? for the user to change or cancel this figure but Micronics cannot guarantee the performance below this. It is also possible to enter any figure up Answer YES by pressing ENTER and NO by to a velocity of 1m/sec.
  • Page 16: Cal Factor

    Micronics engineers when testing the instrument or fault finding. Press W3:Signals Poor SCROLL to continue.
  • Page 17: W6:Pulse At Max

    It is possible to obstructions. re-scale the pulse output to cope with the higher flow rate. To obtain the best results from the Ultraflo 2000 it is absolutely necessary that the following rules for APPLICATION NOTES positioning the transducers are adhered to and The ULTRAFLO 2000 is a “Transit Time”...
  • Page 18: Mounting The Transducers

    ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS It will be impossible to achieve the accuracy of Figure 12 measurement specified for the Ultraflo 2000 if the INCORRECT transducers are not clamped to the pipe correctly CORRECT and if the data - I.D., O.D., Temperature, Pipe...
  • Page 19: Liquid Conditions

    Figure 15 Maximum Flow The Ultraflo 2000 is normally supplied with hardware suitable for the specific application for which the instrument has been purchased. It is possible to use the instrument on a wide range of...
  • Page 20: Specification

    PIPE MATRIALS: Any sonic conducting medium such as Carbon Steel, Stainless Steel, Copper, UPVC, PVDF, Concrete, Galvanised Steel, Mild Steel, Glass, Brass. Includes lined pipes – Epoxy, Rubber Steel, Plastic. Micronics reserve the right to alter any specification without notification.
  • Page 21: Heatmeter Instructions

    ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS HEATMETER INSTRUCTIONS Installation Connect the flow transducers to the instrument as described in the HARDWARE section of this manual. Note that the Ultraflo must read positive flow otherwise the energy displayed will read zero.
  • Page 22: Ce Marking Guidance Notes

    INSTALLATION & OPERATING INSTRUCTIONS CE MARKING The Ultraflo 2000 has been tested and found to conform to EN50081 - 1 Emission Standards and EN50082 - 1 Immunity Standards. The tests were conducted by AQL - EMC Ltd, of 16 Cobham Road, Ferndown Industrial Estate, Wimborne, UK BH21 7PG.

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