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Summary of Contents for Micronics Ultraflo 2000
- Page 9 ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS ULTRAFLO 2000 FLOW & HEATMETER Operating Manual Micronics Ltd, Knaves Beech Business Centre, Davies Way, Loudwater, High Wycombe, Bucks. ENGLAND. HP10 9QR TEL: +44 (0)1628 810456 FAX: +44 (0)1628 531540 e-mail: sales@micronicsltd.co.uk www.micronicsltd.co.uk...
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Page 10: Table Of Contents
MAINTENANCE WARNING - users should ensure or note that: The Ultraflo 2000 is not certified for use in hazardous areas. The local site safety regulations are complied with. Work is carried out in accordance with The Health & Safety at Work Act 1974. -
Page 11: System Identification
24VDC 4-20mA(2) OUTPUT PT100 TEMPERATURE RETURN SENSORS please see page 29 (if supplied) The following information is required by Micronics when placing an order. EXAMPLE POWER VOLTAGE........ 24v DC PIPE OD..........60 PIPE MATERIAL ........STEEL APPLICATION TEMP......60°C LIQUID .......... -
Page 12: Introduction
Having completed the procedure for mounting the INTRODUCTION electronics, connecting all cables and checking The Ultraflo 2000 is a “Clamp-on” liquid flow the power supply, the power can now be applied. meter that uses the Transit Time method of The Ultraflo 2000 is now ready for programming. -
Page 13: Transducer Hardware
Figure 6 Transducer Mounting The two different methods of mounting the transducers are shown on pages 5 & 6. When ZERO ordering the Ultraflo 2000 specific application information should have been given. This information determines the correct hardware to be supplied with each instrument. -
Page 14: Transducer Cables
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS All transducers are mounted in Reflex or Diagonal Figure 7 mode as described on page 5 and 6. The guide SEPARATION rail assemblies are held in position using chains. DISTANCE ‘xxx’ mm Ref Line (E) -
Page 15: Power Up
110VAC to When the SCROLL key is pressed in flow mode 220VAC. the display will read the following. When power is applied to the Ultraflo 2000 it will Signal 80% react in 2 distinctly different ways depending upon 0.00 mA... -
Page 16: Quick Start
Press ENTER to select this option and enter application pipe material being used. Enter a figure and press data. The user now has the option of selecting ENTER. Contact Micronics if the sound speed is not millimetres or inches. known. - Page 17 ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS figure and press ENTER. Contact Micronics if the sound speed is not known. If you have eneterd a SHC the following will now be displayed. The display will show the following. RELATIVE DENSITY FLUID...
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Page 18: View/Edit Site Data
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS To change the wall material of the pipe press MAIN MENU - View/Edit Site ENTER. Scrolls through the options, press From the MAIN MENU select View/Edit site data ENTER when a new material has been selected. -
Page 19: Setup Sensors
The user cannot change this option. It is only The second reason for this option is that in the used by Micronics engineers to set sensor case of applications where the signal strength is parameters for a particular application and to... -
Page 20: Calibrate 4-20Ma
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Pressing ENTER to continue will display the Use the scroll and decimal point key to set 20mA following. and keys 5 and 6 to trim. Press ENTER when complete. Approx max flow * * * * l/m The following will be displayed. -
Page 21: Functions Display
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Pressed for a second time it will display the mA out 0.00 ERRORS PENDING (see page 16 - Error & Output Warning Messages). When pressed for a third Units time it will read flow. -
Page 22: Pulses/Set Point
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS The display will show the following. PULSES/SET POINT Units SETUP 4-20MA Max. 1000 Output l/pulse Set point This function allows the user to scale the 4-20mA. Exit Press ENTER to select and enter your required maximum flow rate in the units selected. -
Page 23: Cutoff M/S
RESET TOTAL ENERGY possible for the user to change or cancel this Are you sure? figure but Micronics cannot guarantee the performance below this. It is also possible to enter Answer YES by pressing ENTER and NO by any figure up to a velocity of 1m/sec. -
Page 24: Cal Factor
Unstable signal timing or differing up/down stream and are only of benefit to Micronics engineers times indicate that the liquid is aerated or pipe when testing the instrument or fault finding. Press surface is of poor quality. -
Page 25: W6:Pulse At Max
APPLICATION NOTES To obtain the best results from the Ultraflo 2000 it is absolutely necessary that the following rules for The ULTRAFLO 2000 is a “Transit Time” positioning the transducers are adhered to and... -
Page 26: Mounting The Transducers
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS It will be impossible to achieve the accuracy of measurement specified for the Ultraflo 2000 if the Figure 12 INCORRECT transducers are not clamped to the pipe correctly CORRECT and if the data - I.D., O.D., Temperature, Pipe... -
Page 27: Liquid Conditions
Figure 15 Maximum Flow The Ultraflo 2000 is normally supplied with hardware suitable for the specific application for which the instrument has been purchased. It is possible to use the instrument on a wide range of... -
Page 28: Liquid Sound Sppeds
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Liquid Sound Speeds at 25°C Δv/ºC -m/s/ºC Substance Form Index Specific Gravity Sound Speed Acetic anhydride (22) 1.082 (20ºC) 1180 Acetic acid, anhydride (22) 1.082 (20ºC) 1180 Acetic acid, nitrile 0.783 1290 Acetic acid, ethyl ester (33) 0.901... - Page 29 ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Δv/ºC -m/s/ºC Substance Form Index Specific Gravity Sound Speed 1,2bis(DiFluoramino) propane (43) 1.265 2,2bis(DiFluoramino) propane (43) 1.254 2,2-Dihydroxydiethyl ether 1.116 1586 Dihydroxyethane 1.113 1658 1,3-Dimethyl-benzene (46) 0.868 (15ºC) 1343 1,2-Dimethyl-benzene(29,46) 0.897 (20ºC) 1331.5 1,4-Dimethyl-benzene (46)
- Page 30 ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Methyl-chloroform (47) 1.33 Methyl-cyanide 0.783 1290 3-Methyl cyclohexanol 0.92 1400 Methylene chloride (3) 1.327 1070 3.94 Methylene iodide 3.235 Methyl formate (22) 0.974 (20ºC) 1127 4.02 Methyl iodide 2.28 (20ºC) α-Methyl naphthalene 1.090 1510 2-Methylphenol (46) 1.047 (20ºC)
- Page 31 ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Sulphuric acid (1) 1.841 1257.6 1.43 Tellurium (7) 0.73 1,1,2,2-Tetrabromo-ethane(47) 2.966120 1027 1,1,2,2-Tetrachloro-ethane(67) 1.595 1147 Tetrachloroethane (46) 1.553 (20ºC) 1170 Tetrachloro-ethene (47) 1.632 1036 Tetrachloro-methane (33,47) 1.595 (20ºC) Tetradecane (46) 0.763 (20ºC) 1331 Tetraethylene glycol 1.123...
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Page 32: Solid Sound Speeds
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS Solid Sound Speeds 1. Use Shear Wave for ‘A’ & ‘B’ Transducers 2. Use Long Wave for ‘C’ & ‘D’ Transducers Material Shear Wave m/s Long Wave m/s Steel 1% Carbon (hardened) 3150 5880... -
Page 33: Specification
PIPE MATRIALS: Any sonic conducting medium such as Carbon Steel, Stainless Steel, Copper, UPVC, PVDF, Concrete, Galvanised Steel, Mild Steel, Glass, Brass. Includes lined pipes – Epoxy, Rubber Steel, Plastic. Micronics reserve the right to alter any specification without notification. -
Page 34: Heatmeter Instructions
ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS HEATMETER INSTRUCTIONS Installation Connect the flow transducers to the instrument as described in the HARDWARE section of this manual. Note that the Ultraflo must read positive flow otherwise the energy displayed will read zero. -
Page 35: Ce Marking Guidance Notes
INSTALLATION & OPERATING INSTRUCTIONS CE MARKING The Ultraflo 2000 has been tested and found to conform to EN50081 - 1 Emission Standards and EN50082 - 1 Immunity Standards. The tests were conducted by AQL - EMC Ltd, of 16 Cobham Road, Ferndown Industrial Estate, Wimborne, UK BH21 7PG. -
Page 36: Product Care And Maintenance
THE USE OF ANY OTHER TYPES MAY INVALIDATE ANY APPROVAL OR WARRANTY APPLYING TO THE INSTRUMENT AND MAY BE DANGEROUS. IF IN DOUBT,CONTACT MICRONICS SALES OR SERVICE. • Do not disassemble this unit unless advised by Micronics. Return the unit to the place of purchase for further advice. • Do not drop. - Page 37 ULTRAFLO 2000 INSTALLATION & OPERATING INSTRUCTIONS...
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